VacuSeal VSLS400 Installation Manual Download Page 3

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VACUSEAL INSTALLATION INSTRUCTIONS

Requires a 9” clearance at the rear of the spa for the cover to open (See fig 3). This may 

be lessened to 7” by installing the Mounting Bracket flush with the cabinet but this will 

also position the cover to sit 1 to 2 inches over the spa’s coping. (See fig 2)

The height required above the spa (A) is the length of the short side of the cover + 3”.

The distance (C) the cover goes downward behind the spa is measured by (B) the length 

of the long side of the cover minus (A). (See Fig 4)

If the furthest point of the spa (either the shell coping or the top rail) extends more 

than 1 ¼” from the face of the cabinet where the mounting bracket is to be mounted 

(see fig 5) then you must install a wooden spacer behind the mounting bracket to keep 

it within 1 ¼”

The Mounting Bracket requires a secure attachment to the cabinet. If the panel siding 

of the spa is thin, make certain the screws attach to the spas interior frame. If you are 

uncertain if the spa has a frame (wood or steel) positioned to meet the screws, then 

remove cabinet panel to inspect and install a wood support (usually a short 2”x 4” stud) 
behind panel secured to the spa frame.

CLEARANCE REQUIREMENTS:

CHECK SPACING ON FACE OF CABINET

CHECK FOR ADEQUATE SUPPORT

FOLLOW STEPS IN PROPER SEQUENCE

Figure 3

Figure 4

Figure 5

Figure 6

Figure 7

First, measure 22” back from the furthest point at the rear of the spa shell  cop-

ing and mark with a pencil (See Fig 7). 

Measuring 1” or 2” less will position cover further from spa (sometimes

 desired on Tri-Fold Designed Covers) and measuring 1 or 2” more will

 reduce the amount of space required behind spa for clearance. See Fig 2

Then position the Mounting Bracket at the pencil mark. Make certain to   use the 

bracket that positions the “Safety Stop” at the rear of the spa (See Fig 6). Hold 

Mounting Bracket at this position and pre-drill into two of the holes using the 

9/64” drill bit. Then secure the Mounting Bracket by screwing in the Wood Screws 

U with a #3 Phillips head bit (See Fig 7). Repeat this procedure so that you have a 

minimum of 8 screws securing the mounting bracket to the cabinet, though more 

is always better. Pre-drilling holes is important to prevent splitting of the cabinet 

panel or interior frame.
NOTE: Make certain both Mounting Brackets are positioned evenly.

STEP 1 – “MOUNTING BRACKET”

NOTE: Mounting Brackets are installed on each side and to the rear of the spa, 

where the cover will be positioned when opened.

NOTE: On spas with STEEL FRAMES use a Metal Bit and then the enclosed screws will work fine!

IMPORTANT : Mounting Bracket Must Sit Flush on Cabinet - If your spa has a trim 

strip preventing the Bracket from sitting flush on the cabinet then use a wood 

spacer, the thickness of the trim strip, behind bracket allowing it to sit flush.

A

B

C

3”

Summary of Contents for VSLS400

Page 1: ...26 plus other US Foreign Patents Pending are owned by Hot Tub Products LLC IMPORTANT FOR SWIM SPAS ONLY Installing the VacuSeal System on Swim Spas includes multiple covers and 2 lifters The installation is no different than a VacuSeal System on a traditional hot tub but requires you to follow these steps 1 Install one VacuSeal Lifter Cover on one side of the swim spa before installing the second ...

Page 2: ...ART VS115 M Black Fender Washer 2 PART VS119 O Ball Studs 5 16 18 2 PART VS116 Q Hex Bolts 1 4 20x1 2 4 PART VS121 R Nylon Lock Nuts 1 4 20 8 PART VS122 T Nylon Lock Nuts 5 16 18 2 PART VS123 V Self Tapping Screws 10x5 8 20 PART VS113 X Screw Caps 30 2 Lg 8 Med 20 Sm PART VS111 VS118 VS117 U Wood Screws 12x2 28 PART VS120 W Machine Screws 10 32x1 2 4 PART VS120 Y Rubber Safety Stop 2 Z Teflon Wash...

Page 3: ... 4 Figure 5 Figure 6 Figure 7 First measure 22 back from the furthest point at the rear of the spa shell cop ing and mark with a pencil See Fig 7 Measuring 1 or 2 less will position cover further from spa sometimes desired on Tri Fold Designed Covers and measuring 1 or 2 more will reduce the amount of space required behind spa for clearance See Fig 2 Then position the Mounting Bracket at the penci...

Page 4: ...rter side of the Crossover Bar into the Swing Arm See fig 9 9B with the Adjustable Bracket on it Position the Clamp on top of the cover above the slit and as close to the cover fold as possible NOTE Leave both the Swing Arm and Crossover Bar unsecured STEP 2 INSTALL COVER PLATE See Fig 6B STEP 3 POSITION COVER ON THE SPA STEP 4 INSTALL SWING ARM STEP 5 SLIDE ON ADJUSTABLE BRACKET STEP 6 POSITION C...

Page 5: ...e Slit on the Cover with the slotted holes over the Bolts on the Upper Clamp Do not center the Clamps on the slit See Fig 11 Position them as close to the cover fold as possible Install and hand tighten the Nylon Lock Nuts on the Upper Clamp It is recommended to use a Wood Clamp See Fig 11B to squeeze the Upper and Lower Clamps before securely tightening the Nylon Lock Nuts with a wrench securely ...

Page 6: ...ing a Hex Bolt and a Nylon Lock Nut and 2 wrenches 3 Then check to make certain the Rear Support Bar is still sitting flush and level with the rear of the spa then secure the second hole just as you did the first Using a 1 8th drill bit pre drill into the holes on the Upper Clamp as shown and then install Self Taping Screws REPEAT ON THE OTHER SIDE WITH NO HANDLE Measure the distance of the Swing ...

Page 7: ... snap onto Ball Studs With the Cover in the open position use the 1 8 bit to pre drill into the two bottom holes on the Adjustable Bracket and then secure with two Self Taping Screws See Fig 15 Install all Small Plastic Covers X on all the Self Taping Screws Medium Plastic Covers on the bolts to the Clamping Brackets and Adjustable Brackets Large Plastic Covers on the Swing Arm Bolts Install Large...

Page 8: ...from your VacuSeal Lifter within seconds To install insert one end of the canopy into the elongated Key opening on the Swing Arm then raise the short side of the cover and position the two prongs of the canopy arm on the cover The cover can be positioned a variety of angles Once the cover is raised make certain the arm is firmly locked in the Swing Arm and test the cover by making certain it will ...

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