Vacon NXP 0650 6 User Manual Download

Page: 109 / 114

COMMISSIONING

vacon • 109

Connect the motor to the process (if the startup test was run without the motor being connected)

a) Before running the tests, make sure that this can be done safely.
b) Inform your co-workers of the tests.
c) Repeat test 8A or 8B.

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Summary of Contents for NXP 0650 6

Page 1: ...vacon nx ac drives user manual Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 2: ...ation you want to use and confirm by pressing the Enter button If the Start Up wizard is not active follow the instructions 7a and 7b 7a Select the language of the keypad from the Menu M6 page 6 1 Instructions on using the keypad are given in Chapter 7 7b Select the application you want to use from the Menu M6 page 6 2 Instructions on using the keypad are given in Chapter 7 8 All parameters have f...

Page 3: ...NUAL INDEX 1 SAFETY 2 EU DIRECTIVE 3 RECEIPT OF DELIVERY 4 TECHNICAL DATA 5 INSTALLATION 6 CABLING AND CONNECTIONS 7 CONTROL KEYPAD 8 COMMISSIONING 9 FAULT TRACING Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 4: ...ible If you have the electronic version at your disposal you will be able to benefit from the following features The manual contains several links and cross references to other locations in the manual which makes it easier for the reader to move around in the manual to check and find things faster The manual also contains hyperlinks to web pages To visit these web pages through the links you must ...

Page 5: ...X_5 Mains voltage 380 500 V 19 4 2 2 Vacon NX_6 Mains voltage 525 690 V 20 4 2 3 Vacon NX_2 Mains voltage 208 240 V 21 4 3 Brake resistor ratings 22 4 4 Technical data 24 5 INSTALLATION 26 5 1 Mounting 26 5 2 Cooling 36 5 2 1 FR4 to FR9 36 5 2 2 Standalone units FR10 to FR12 38 5 3 Power losses 40 5 3 1 Power losses as function of switching frequency 40 6 CABLING AND CONNECTIONS 44 6 1 Power unit ...

Page 6: ...een red 74 7 1 4 Text lines 74 7 2 Keypad push buttons 75 7 2 1 Button descriptions 75 7 3 Navigation on the control keypad 76 7 3 1 Monitoring menu M1 78 7 3 2 Parameter menu M2 79 7 3 3 Keypad control menu M3 81 7 3 3 1 Selection of control place 81 7 3 3 2 Keypad reference 82 7 3 3 3 Keypad direction 82 7 3 3 4 Stop button activated 82 7 3 4 Active faults menu M4 83 7 3 4 1 Fault types 84 7 3 4...

Page 7: ...drive 9 Do not touch the components on the circuit boards Static voltage discharge may damage the components 1 2 Safety instructions 1 The components of the power unit of the AC drive are live when Vacon NX_ is connected to mains potential Coming into contact with this voltage is extremely dangerous and may cause death or severe injury The control unit is isolated from mains potential 2 The motor ...

Page 8: ...n any case be not less than 0 001 in2 if mechanical protection is provided or O 01 in2 if mechanical protection is not provided The earth fault protection inside the AC drive protects only the converter itself against earth faults in the motor or the motor cable It is not intended for personal safety Due to the high capacitive currents present in the AC drive fault current protective switches may ...

Page 9: ...h makes the EMC requirements of customers different As far as the immunity is concerned all Vacon NX_ AC drives are designed to fulfil even the strictest requirements while as regards the emission level the customer may want to upgrade Vacon s already high ability to filter electro magnetic disturbances 2 2 3 Vacon AC drive EMC classification Vacon NX_ AC drives are divided into five classes accor...

Page 10: ...r Vacon NX_ AC drive from class H or L to class T please refer to the instructions given in Chapter 6 1 3 2 2 3 1 Environment definitions in product standard EN 61800 3 2004 First environment Environment that includes domestic premises It also includes establishments directly connected without intermediate transformers to a low voltage power supply network which supplies buildings used for domesti...

Page 11: ...Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 12: ...Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 13: ...Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 14: ...ic B no local control keypad F dummy keypad G graphic display Enclosure class 0 IP00 FR9 only 2 IP21 NEMA 1 3 IP21 NEMA 1 cabinet mounted 5 IP54 NEMA 12 7 IP54 NEMA 12 EMC emission level C fulfils requirements of category C1 of standard EN61800 3 2004 1st environment and rated voltage less than 1000V H fulfils requirements of category C2 of standard EN61800 3 2004 fixed installations and rated vol...

Page 15: ...l Check operation of cooling fan check for cor rosion on terminals busbars and other surfaces Check door filters in case of cabinet installation 5 7 years Change cooling fans main fan internal NEMA12 fan cabinet cooling fan filter 5 10 years Change DC bus capacitors Table 3 1 Maintenance intervals 3 3 1 Capacitor recharge After a longer storage time the capacitors need to be recharged in order to ...

Page 16: ...peration outside the rated specifications Neither can the manufacturer be held responsible for consequential damages The Manufacturer s time of warranty is 18 months from the delivery or 12 months from the commissioning whichever expires first Vacon Warranty Terms The local distributor may grant a warranty time different from the above This warranty time shall be specified in the distributor s sal...

Page 17: ...trols the motor basing on the information it receives through measurements parameter settings control I O and control keypad The motor and application control block controls the motor control ASIC which in turn calculates the IGBT positions Gate drivers amplify these signals for driving the IGBT inverter bridge Figure 4 1 Vacon NX_ block diagram L1 L2 L3 PE U V W 3 3 RS 232 NK4_1 Mains Motor Brake...

Page 18: ...ion are easy to use If a more versatile interface or parameters are required a more suitable application can be chosen from the All in One Application Package See the All in One Application Manual for more information on the different applications A brake resistor is available as internal option for frames FR4 to FR6 of voltage classes NX_2 and NX_5 In all other frames of voltage classes NX_2 and ...

Page 19: ... 5 7x15 4x8 4 17 86 NX_ 0031 5 31 34 23 35 46 20 15 25 20 FR5 5 7x15 4x8 4 17 86 NX_ 0038 5 38 42 31 47 62 25 20 29 4 25 FR6 7 7x20 4x9 3 40 79 NX_ 0045 5 46 51 38 57 76 29 4 25 40 29 4 FR6 7 7x20 4x9 3 40 79 NX_ 0061 5 61 67 46 69 92 40 29 4 50 40 FR6 7 7x20 4x9 3 40 79 NX_ 0072 5 72 79 61 92 122 50 40 60 50 FR7 9 3x23 3x10 1 77 2 NX_ 0087 5 87 96 72 108 144 60 50 74 60 FR7 9 3x23 3x10 1 77 2 NX_...

Page 20: ...27 6 27 29 7 22 33 0 44 29 4 25 25 20 FR6 7 7x20 4x9 3 40 8 NX_ 0034 6 34 37 27 41 54 40 29 4 30 25 FR6 7 7x20 4x9 3 40 8 NX_ 0041 6 41 45 34 51 68 50 40 40 30 FR7 9 3x23 3x10 1 77 2 NX_ 0052 6 52 57 41 62 82 60 50 50 40 FR7 9 3x23 3x10 1 77 2 NX_ 0062 6 62 68 52 78 104 74 60 60 50 FR8 11 5x29 8x13 5 128 NX_ 0080 6 80 88 62 93 124 101 74 75 60 FR8 11 5x29 8x13 5 128 NX_ 0100 6 100 110 80 120 160 1...

Page 21: ...5x7 5 11 NX_ 0007 2 6 6 7 3 4 8 7 2 9 6 1 5 1 1 5 1 FR4 5 0x11 5x7 5 11 NX_ 0008 2 7 8 8 6 6 6 9 9 13 2 2 1 5 2 1 5 FR4 5 0x11 5x7 5 11 NX_ 0011 2 11 12 1 7 8 11 7 15 6 3 2 3 2 FR4 5 0x11 5x7 5 11 NX_ 0012 2 12 5 13 8 11 16 5 22 4 3 3 FR4 5 0x11 5x7 5 11 NX_ 0017 2 17 5 19 3 12 5 18 8 25 5 4 4 5 FR5 5 7x15 4x8 4 17 9 NX_ 0025 2 25 27 5 17 5 26 3 35 7 4 5 4 7 5 5 FR5 5 7x15 4x8 4 17 9 NX_ 0031 2 31...

Page 22: ...4 Table 4 4 Brake resistor ratings Vacon NX_ supply voltage 380 500V Mains voltage 525 690 V 50 60 Hz 3 Converter type Max brake current I Resistor nom ohm Converter type Max brake current I Resistor nom ohm NX_ 0004 6 11 100 NX_ 0125 6 157 1 7 NX_ 0005 6 11 100 NX_ 0144 6 157 1 7 NX_ 0007 6 11 100 NX_ 0170 6 157 1 7 NX_ 0010 6 11 100 NX_ 0208 6 157 1 7 NX_ 0013 6 11 100 NX_ 0261 6 440 0 2 5 NX_ 0...

Page 23: ...0 NX_ 0075 2 148 3 3 NX_ 0008 2 15 30 NX_ 0088 2 148 3 3 NX_ 0011 2 15 30 NX_ 0114 2 148 3 3 NX_ 0012 2 15 30 NX_ 0140 2 296 1 4 NX_ 0017 2 15 30 NX_ 0170 2 296 1 4 NX_ 0025 2 15 30 NX_ 0205 2 296 1 4 NX_ 0031 2 23 20 NX_ 0261 2 296 1 4 NX_ 0048 2 46 10 NX_ 0300 2 296 1 4 Table 4 6 Brake resistor ratings Vacon NX supply voltage 208 240V Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email ...

Page 24: ...Hz Field weakening point 8 320 Hz Acceleration time 0 1 3000 sec Deceleration time 0 1 3000 sec Braking torque DC brake 30 TN without brake option Ambient conditions Ambient operating temperature FR4 FR9 IH 14 F 10 C no frost 122 F 50 C IL 14 F 10 C 104 F 40 C FR10 FR12 NEMA1 IH IL 14 F 10 C 104 F 40 C except NX_0461 6 NX_0590 6 NXP0820 6 14 F 10 C no frost 95 F 35 C FR10 NEMA12 IH IL 14 F 10 C no...

Page 25: ...Auxiliary voltage 24V 10 max volt ripple 100mVrms max 250mA Dimensioning max 1000mA control box Output reference voltage 10V 3 max load 10mA Analogue output 0 4 20mA RL max 500 Resolution 10 bit Accuracy 2 Digital outputs Open collector output 50mA 48V Relay outputs 2 programmable change over relay outputs Switching capacity 24VDC 8A 250VAC 8A 125VDC 0 4A Min switching load 5V 10mA Protections Ove...

Page 26: ...d with four screws or bolts depending on the unit size The dimensions of installation are presented in Figure 5 11 and Table 5 10 Lift units bigger than FR7 out of the package using a jib crane Ask the factory or your local distributor for information on how to lift the unit safely Below you will find the dimensions of both wall mounted as well as flange mounted Vacon NX_ AC drives The dimensions ...

Page 27: ...1 11 0048 0061 NXS2 0038 0061 NX_5 0004 0034 NX_6 7 68 5 83 21 97 21 3 20 43 9 33 0 4 0 1 x 1 46 0075 0114 NXS2 0072 0105 NX_5 0041 0052 NX_6 9 33 7 48 24 80 24 17 23 27 10 12 0 4 0 1 x 1 85 0140 0205 NXS2 0140 0205 NX_5 0062 0100 NX_6 11 38 10 04 29 88 28 81 28 39 13 54 0 4 0 1 x 2 32 Table 5 1 Dimensions for different AC drive types FR5 only W1 W2 H1 H2 Ø D1 H3 fr5ip21 fh8 Ø E1Ø E2Ø Phone 800 89...

Page 28: ...0 87 7 48 3 03 0 3 0017 0031 NXS2 0016 0031 NX_5 5 67 4 72 17 09 16 54 16 5 1 42 0 71 8 43 3 94 0 3 0048 0061 NXS2 0038 0061 NX_5 0004 0034 NX_6 7 68 6 69 22 05 21 61 22 1 18 0 79 9 33 4 17 0 3 Table 5 2 Dimensions for different AC drive types FR4 to FR6 flange mounting W2 H1 H2 W1 D1 D2 H4 H5 fr5ip21kaulus fh8 Ø H3 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 29: ...NX_5 4 84 4 45 12 40 12 8 0 2 0 3 0017 0031 NXS2 0016 0031 NX_5 5 31 4 72 16 14 16 54 0 2 0 3 0048 0061 NXS2 0038 0061 NX_5 0004 0034 NX_6 7 28 6 69 6 18 21 22 21 61 0 3 0 2 0 3 Table 5 3 Dimensions for the opening for flange mounting FR4 to FR6 fr6aukko fh8 W2 H2 H1 W1 W3 H3 Ø H4 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 30: ...24 8 188 5 7 42 0 91 0 79 10 11 4 61 0 2 0140 0205 NXS2 0140 0205 NX_5 0062 0100 NX_6 11 38 14 13 32 76 29 88 10 16 10 43 1 69 2 24 13 54 4 33 0 4 Table 5 4 Dimensions for different AC drive types FR7 and FR8 flange mounting Brake resistor terminal box 7 97 in not included see page 61 W3 W1 W2 H1 H2 H3 D1 D2 H4 H4 H5 H7 W4 H6 fr7kaulusip21 fh8 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com...

Page 31: ...sions for the opening for flange mounting FR7 Figure 5 6 The opening needed for the flange mounting FR8 Type Dimensions inch W1 H1 H2 H3 H4 0140 0205 NXS2 0140 0205 NX_5 0062 0100 NX_6 12 99 10 16 10 43 1 34 0 94 0 4 Table 5 6 Dimensions for the opening for flange mounting FR8 W1 W2 H1 H2 H2 H3 H4 H5 H6 Ø W3 fr7aukko fh8 Bottom edge of the opening H4 H3 H2 H1 H1 Phone 800 894 0412 Fax 888 723 4773...

Page 32: ...0 NXS2 0261 0300 NX_5 0125 0208 NX_6 18 9 400 15 74 0 4 2 13 45 28 44 09 28 39 8 07 0 63 7 40 14 25 13 39 11 22 0 83 Table 5 7 The dimensions Vacon NX_ FR9 Brake resistor terminal box H6 not included see page 61 D1 D2 Ø D3 W1 W4 H4 H3 W3 H5 H2 H1 fr9ip21 fh8 H6 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 33: ...3 0261 0300 NXS2 0261 0300 NX_5 0125 0208 NX_6 20 87 20 08 19 09 7 87 0 2 51 65 45 28 16 5 3 94 1 38 0 4 0 08 14 25 13 39 4 29 0 83 Table 5 8 Vacon NX_ dimensions FR9 flange mounted W1 W2 Ø W3 H1 W4 W4 W5 H5 H3 H3 H3 H5 H7 H2 H4 H4 D1 D2 D3 H6 fr9collar fh8 Opening Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 34: ...385 0520 NX_5 0261 0416 NX_6 23 43 11 46 5 16 0 59 79 45 74 8 56 5 20 161 57 23 70 0590 0730 NX_5 0460 0590 NX_6 31 26 15 35 9 06 0 6 79 45 74 8 56 5 20 161 57 23 70 Table 5 9 Vacon NX_ dimensions FR10 and FR11 floorstanding units Type plate Warning plate W4 W2 W3 W1 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 35: ...ON vacon 35 5 Figure 5 10 Vacon NXP dimensions FR12 floorstanding units Type plate Detail Y 1 5 15 Y X Warning plate Detail X 1 5 1197 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 36: ...imensions inch A A2 B C D 0004 0012 NXS2 0003 0012 NX_5 0 79 0 79 3 94 1 97 0017 0031 NXS2 0016 0031 NX_5 0 79 0 79 4 72 2 36 0048 0061 NXS2 0038 0061 NX_5 0004 0034 NX_6 1 18 0 79 6 3 3 15 0075 0114 NXS2 0072 0105 NX_5 0041 0052 NX_6 3 15 3 15 11 81 3 94 0140 0205 NXS2 0140 0205 NX_5 0062 0100 NX_6 3 15 5 91 3 15 11 81 7 87 0261 0300 NXS2 0261 0300 NX_5 0125 0208 NX_6 1 97 3 15 15 75 9 84 13 78 T...

Page 37: ...016 0031 NX_5 0004 0013 NX_6 112 0048 0061 NXS2 0038 0061 NX_5 0018 0034 NX_6 112 0075 0114 NXS2 0072 0105 NX_5 0041 0052 NX_6 250 0140 0205 NXS2 0140 0205 NX_5 0062 0100 NX_6 383 0261 0300 NXS2 0261 0300 NX_5 0125 0208 NX_6 765 Table 5 11 Required cooling air Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 38: ...30 NX_5 0460 0590 NX_6 1 97 3 94 2 76 5 91 0820 1030 NX_5 0650 0820 NX_6 1 97 3 94 A Minimum distance to the side walls or adjacent components B Minimum distance from the top of the cabinet C Free space underneath the module D Minimum distance between the phase cables Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 39: ...rd hour yd3 h 0385 0520 5 0261 0416 6 3400 7 0650 0730 5 0460 0590 6 5101 01 0820 1030 5 0650 0820 6 6801 3 Table 5 13 Required cooling air Figure 5 12 Cabinet installation space Mounting space dimensions in A B C 31 5 7 9 0 8 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 40: ...Figure 5 14 Power loss as function of switching frequency NX_5 0016 0031 0 00 20 00 40 00 60 00 80 00 100 00 120 00 140 00 160 00 180 00 200 00 0 00 2 00 4 00 6 00 8 00 10 00 12 00 14 00 16 00 Switching frequency kHz P W 0003NX5 400V 0004NX5 400V 0005NX5 400V 0007NX5 400V 0009NX5 400V 0012NX5 400V 0 00 100 00 200 00 300 00 400 00 500 00 600 00 700 00 800 00 900 00 0 00 2 00 4 00 6 00 8 00 10 00 12...

Page 41: ...0 4 00 6 00 8 00 10 00 12 00 Switching frequency kHz P W 0072NX5 400V 0072NX5 500V 0087NX5 400V 0087NX5 500V 0105NX5 400V 0105NX5 500V 0 00 200 00 400 00 600 00 800 00 1000 00 1200 00 1400 00 0 00 2 00 4 00 6 00 8 00 10 00 12 00 14 00 16 00 Switching frequency kHz P W 0038NX5 400V 0038NX5 500V 0045NX5 400V 0045NX5 500V 0061NX5 400V 0061NX5 500V Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr co...

Page 42: ...00 3000 00 3500 00 4000 00 0 00 2 00 4 00 6 00 8 00 10 00 12 00 Switching frequency kHz P W 0140NX5 400V 0140NX5 500V 0168NX5 400V 0168NX5 500V 0205NX5 400V 0205NX5 500V 0 00 500 00 1000 00 1500 00 2000 00 2500 00 3000 00 3500 00 4000 00 2 00 3 60 6 00 10 00 Switching frequency kHz P W 0261NX5 400V 0261NX5 500V 0300NX 400V 0300NX 500V Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email in...

Page 43: ... frequency NX_5 0385 0520 0 00 1000 00 2000 00 3000 00 4000 00 5000 00 6000 00 7000 00 8000 00 1 2 3 4 Switchingfrequency kHz P W 0385NX400V 0385NX500V 0460NX400V 0460NX500V 0520NX400V 0520NX500V Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 44: ... or more cables are used in parallel for bigger units each cable requires a separate overload protection These instructions apply only to cases with one motor and one cable connection from the AC drive to the motor In any other case ask the factory for more information 1st environment 2nd environment Cable type Levels C and H Level L Level T Level N unrestricted restricted Mains cable 1 1 1 1 Moto...

Page 45: ...th terminal mm2 FR4 NX0004 2 0008 2 NX0003 5 0009 5 3 8 3 9 10 3 1 5 1 5 1 4 1 4 NX0011 2 0012 2 NX0012 5 11 12 12 16 3 2 5 2 5 1 4 1 4 FR5 NX0017 2 NX0016 5 17 16 20 3 4 4 1 10 1 10 NX0025 2 NX0022 5 25 22 25 3 6 6 1 10 1 10 NX0031 2 NX0031 5 32 31 35 3 10 10 1 10 1 10 FR6 NX0048 2 NX0038 5 0045 5 48 38 45 50 3 10 10 2 5 50 Cu 6 50 Al 2 5 35 NX0061 2 NX0061 5 61 63 3 16 16 2 5 50 Cu 6 50 Al 2 5 3...

Page 46: ...10 6 0013 6 10 13 16 3 2 5 2 5 2 5 50 Cu 6 50 Al 2 5 35 NX0018 6 18 20 3 4 4 2 5 50 Cu 6 50 Al 2 5 35 NX0022 6 22 25 3 6 6 2 5 50 Cu 6 50 Al 2 5 35 NX0027 6 0034 6 27 34 35 3 10 10 2 5 50 Cu 6 50 Al 2 5 35 FR7 NX0041 6 41 50 3 10 10 2 5 50 Cu 6 50 Al 6 50 NX0052 6 52 63 3 16 16 2 5 50 Cu 6 50 Al 6 50 FR8 NX0062 0080 6 62 80 80 3 25 16 25 95 Cu Al 25 95 NX0100 6 100 100 3 35 16 FR9 NX0125 NX0144 6 ...

Page 47: ... to FR12 1 based on correction factor 0 7 6 1 1 7 Cable and fuse sizes NX_6 FR10 to FR12 The table below shows typical cable sizes and types that can be used with the converter The final selection should be made according to local regulations cable installation conditions and cable specification Frame Type IL A Fuse In A Mains and motor cable1 mm2 No of supply cables No of motor cables FR10 NX0261...

Page 48: ... drive in frame sizes FR4 to FR12 Figure 6 1 Topology of mechanical sizes FR4 FR12 M M M nk6_18 fh8 FR4 9 FR10 Single input Single output FR11 Double input Single output FR12 Double input Double output Note Min cable length 5m The FR11 types 0460 6 and 0502 6 have single input terminals Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 49: ...ery see below and note the date Unless already done attach the sticker close to the nameplate of the AC drive FR4 and FR5 Figure 6 2 Changing of EMC protection class FR4 left and FR5 right First remove the cable cover FR6 Figure 6 3 Changing of EMC protection class FR6 The cable cover does not need to be removed Remove this screw Remove this screw Drive modified Option board NXOPT IP54 upgrade Col...

Page 50: ...C protection class FR7 NOTE Only a Vacon service person may change the EMC protection class of Vacon NXS P FR8 and FR9 Remove this screw Remove this screw and replace with plastic screw M4 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 51: ...des all components except 4 and 5 Mounting procedure 1 Make sure that the plastic bag you have received contains all necessary components 2 Open the cover of the AC drive Figure 1 3 Remove the cable cover Observe the places for a the grounding terminals FR4 FR5 MF4 MF6 Figure 2 b the grounding cable clamps FR6 MF6 Figure 3 4 Re install the cable cover Mount the cable clamps with the three M4x16 sc...

Page 52: ...52 vacon CABLING AND CONNECTIONS 6 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 53: ...d mains cables as advised in Table 6 6 and Figure 6 6 Remove the screws of the cable protection plate Do not open the cover of the power unit Make holes into and pass the cables through the rubber grommets on the bottom of the power unit see chapter 6 1 4 Note Use a cable gland instead of the grommet in types where this is required Connect the mains motor and control cables into their respective t...

Page 54: ...2 4 0 4 1 6 FR6 0 79 3 5 0 59 2 4 0 79 3 5 0 59 2 4 FR7 0 98 4 7 0 98 4 7 0 98 4 7 0 98 4 7 FR8 0140 0168 0205 0 91 1 1 9 4 9 4 0 91 1 1 9 4 9 4 0 91 1 1 9 4 9 4 0 91 1 1 9 4 9 4 FR9 1 1 11 6 1 1 11 6 1 1 11 6 1 1 11 6 Table 6 6 Cables stripping lengths in nk6141 fh8 MAINS MOTOR Earth conductor Earth conductor D1 B1 C1 A1 D2 B2 C2 A2 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email inf...

Page 55: ...al brake resistor connection P6 7 1 on page 100 in this manual Figure 6 7 Vacon NXS P FR4 Figure 6 8 Cable installation in Vacon NXS P FR4 NOTE Two protective conductors are required for FR4 according to standard EN61800 5 1 See page 56 and chapter 1 3 Mains cable Motor cable Earth terminals Brake resistor terminals DC terminals Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clr...

Page 56: ...56 vacon CABLING AND CONNECTIONS 6 Figure 6 9 Additional grounding connector for FR4 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 57: ... 10 Vacon NXS P FR5 Figure 6 11 Cable installation in Vacon NXS P FR5 NOTE See chapter 1 3 Mains cable Motor cable Earth terminals Brake resistor terminals DC terminals Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 58: ...able installation in Vacon NXS P FR6 NOTE See chapter 1 3 Mains cable Motor cable Earth terminals Brake resistor terminals Brake resistor terminals Mains cable Motor cable Earth terminals DC terminals Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 59: ... 14 Vacon NXS P FR7 Figure 6 15 Cable installation in Vacon NXS P FR7 NOTE See chapter 1 3 Mains cable Motor cable Earth terminals Brake resistor terminals DC terminals Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 60: ...60 vacon CABLING AND CONNECTIONS 6 Figure 6 16 Vacon NXS P FR8 with optional DC brake resistor connection box on top Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 61: ...7 Cable installation in Vacon NXS P FR8 Figure 6 18 Brake resistor terminal box on top of FR8 Mains cable Motor cable Earth terminal DC terminals Brake resistor terminals Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 62: ...NG AND CONNECTIONS 6 Figure 6 19 Vacon NXS P FR9 Figure 6 20 Cable installation in Vacon NXS P FR9 Mains cable Motor cables Earth terminals Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 63: ... vacon 63 6 Figure 6 21 DC and brake resistor terminals on FR9 DC terminals marked with B and B brake resistor terminals marked with R and R B B R R Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 64: ...6 Figure 6 22 Example of NXS P standalone drives FR11 Note More information on cabling for frames FR10 and greater you will find in Vacon NXP C User s Manual Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 65: ...ch phase conductor and the protective ground conductor The insulation resistance must be 1M 2 Mains cable insulation checks Disconnect the mains cable from terminals L1 L2 and L3 of the AC drive and from the mains Measure the insulation resistance of the mains cable between each phase conductor as well as between each phase conductor and the protective ground conductor The insulation resistance mu...

Page 66: ...ontrol signal descriptions The I O boards mounted at the factory are indicated in the type code For more information on the option boards see Vacon NX option board manual ud741 The control board can be powered externally 24V 10 by connecting the external power source to either of the bidirectional terminala 6 or 12 see page 69 This voltage is sufficient for parameter setting and for keeping the fi...

Page 67: ...1 2 RO1 3 RO2 1 2 2 RO2 3 ac dc 21 22 23 24 25 26 NX6_6 fh8 21 22 23 25 26 RO1 1 1 2 RO1 3 2 1 RO2 2 ac dc 28 29 TI1 TI1 t Switching 8A 24Vdc 0 4A 125Vdc 2kVA 250Vac Continuously 2Arms Basic relay board OPT A2 Switching 8A 24Vdc 0 4A 125Vdc 2kVA 250Vac Continuously 2Arms Basic relay board OPT A3 10Vref AI1 GND AI2 AI2 24Vout GND DIN1 DIN2 DIN3 CMA 24Vout GND DIN4 DIN5 DIN6 CMB AO1 AO1 DO1 1 2 3 4 ...

Page 68: ...isolation barriers The control connections are isolated from the mains potential and the GND terminals are permanently connected to ground See Figure 6 28 The digital inputs are galvanically isolated from the I O ground The relay outputs are additionally double isolated from each other at 300VAC EN 50178 Figure 6 28 Galvanic isolation barriers L1 L2 L3 U V W RO1 1 RO1 2 RO1 3 RO2 3 RO2 2 RO2 1 10V...

Page 69: ...wer backup for the control unit and fieldbus 7 GND I O ground Ground for reference and controls 8 DIN1 Digital input 1 Ri min 5k 18 30V 1 9 DIN2 Digital input 2 10 DIN3 Digital input 3 11 CMA Digital input common A for DIN1 DIN2 and DIN3 Must be connected to GND or 24V of I O terminal or to external 24V or GND Selection with jumper block X3 see page 72 12 24 Vout bidirectional 24V auxiliary voltag...

Page 70: ...1 Thermistor input 29 TI1 Table 6 11 Control I O terminal signals on basic relay board OPT A3 6 2 2 1 Digital input signal inversions The active signal level depends on which potential the common inputs CMA and CMB terminals 11 and 17 are connected to The alternatives are either 24V or ground 0 V See Figure 6 29 The 24 volt control voltage and the ground for the digital inputs and the common input...

Page 71: ...r the jumpers on the OPT A1 board The positions of the jumpers determine the signal type of analogue and digital inputs On the A1 basic board there are four jumper blocks X1 X2 X3 and X6 each containing eight pins and two jumpers The selectable positions of the jumpers are shown in Figure 6 31 Figure 6 30 Jumper blocks on OPT A1 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clr...

Page 72: ...e Voltage input 10 10V Jumper block X2 AI2 mode AI2 mode 0 20mA Current input AI2 mode Voltage input 0 10V AI2 mode Voltage input 0 10V differential AI2 mode Voltage input 10 10V Jumper block X3 CM A and CMB grounding CMB connected to GND CMA connected to GND CMB isolated from GND CMA isolated from GND CMB and CMA internally connected together isolated from GND Factory default Jumper block X6 AO1 ...

Page 73: ...ine potential 7 1 Indications on the Keypad display Figure 7 1 Vacon control keypad and drive status indications 7 1 1 Drive status indications The drive status indications tell the user what the status of the motor and the drive is and whether the motor control software has detected irregularities in motor or AC drive functions RUN Motor is running Blinks when the stop command has been given but ...

Page 74: ...cator READY is lit up Illuminates when the drive is running Blinks when the STOP button has been pushed and the drive is ramping down Blinks when unsafe operating conditions were encountered due to which the drive was stopped Fault Trip Simultaneously the drive status indicator FAULT blinks on the display and the fault description can be seen see chapter 7 3 4 Active Faults 7 1 4 Text lines The th...

Page 75: ...ons 2 fault history reset 2 3 seconds Browser button up Browse the main menu and the pages of different submenus Edit values Browser button down Browse the main menu and the pages of different submenus Edit values Menu button left Move backward in menu Move cursor left in parameter menu Exit edit mode Hold down for 3 seconds to return to main menu Menu button right Move forward in menu Move cursor...

Page 76: ...menu can be entered from the main menu using the Menu buttons When there still are pages to enter under the currently displayed menu or page you can see an arrow in the lower right corner of the display and by pressing the Menu button right you can reach the next menu level The control keypad navigation chart is shown on the next page Please note that the menu M1 is located in the lower left corne...

Page 77: ...term P1 P15 READY I Oterm 13 95 Hz READY Loc al P1 P3 READY I Oterm STOP READY I Oterm STOP enter enter F0 STOP FAULT I Oterm Parameters Basic parameters Min Frequency 11 Output phase Operation days 17 Fault history 11 Output phase Operation days System Menu Language Change value Browse Expander boards Parameters P1 P3 Monitor Output frequency No editing Keypad control Control Place I O Terminal C...

Page 78: ...lated motor shaft torque V1 6 Motor power Calculated motor shaft power V1 7 Motor voltage V Calculated motor voltage V1 8 DC link voltage V Measured DC link voltage V1 9 Unit temperature ºF Heat sink temperature V1 10 Motor temperature Calculated motor temperature See All in One application manual V1 11 Voltage input V AI1 V1 12 Current input mA AI2 V1 13 DIN1 DIN2 DIN3 Digital input statuses V1 1...

Page 79: ...on right once again Now you will be able to edit the value digit by digit This editing manner may come in handy when a relatively greater or smaller value than that on the display is desired Confirm the change with the Enter button The value will not change unless the Enter button is pushed Pressing the Menu button left takes you back to the previous menu Several parameters are locked i e uneditab...

Page 80: ...READY Keypad P1 P18 READY Keypad 13 95 Hz READY Keypad G1 G8 Keypad READY Keypad 13 95 Hz enter READY Keypad 14 45 Hz Parameters Basic parameters Min Frequency Input signals Min Frequency Min Frequency Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 81: ...ace There are three different places sources which the AC drive can be controlled from For each control place a different symbol will appear on the alphanumeric display Control place Symbol I O terminals Keypad panel Fieldbus Change the control place by entering the edit mode with the Menu button right The options can then be browsed through with the Browser buttons Select the desired control plac...

Page 82: ...ameter is 0 the STOP button will stop the motor only when the keypad has been selected as the active control place Note Additional Information on controlling the motor with the keypad is given in Chapters 7 2 1 and 8 2 NOTE There are some special functions that can be performed when in menu M3 Select the keypad as the active control place by keeping the start button pushed down for 3 seconds when ...

Page 83: ...LT the red led on the keypad starts to blink If several faults occur simultaneously the list of active faults can be browsed with the Browser buttons The memory of active faults can store the maximum of 10 faults in the order of appearance The display can be cleared with the Reset button and the read out will return to the same state it was before the fault trip The fault remains active until it i...

Page 84: ...the drive stop Actions need to be taken in order to restart the drive AR Fault Autoreset If an AR fault occurs the drive will also stop immediately The fault is reset automatically and the drive tries to restart the motor Finally if the restart is not successful a fault trip FT see below occurs FT Fault Trip If the drive is unable to restart the motor after an AR fault an FT fault occurs The effec...

Page 85: ...or avail able as options Activate overvoltage controller Check input voltage 3 Earth fault Current measurement has detected that the sum of motor phase current is not zero insulation failure in cables or motor Check motor cables and motor 5 Charging switch The charging switch is open when the START command has been given faulty operation component failure Reset the fault and restart Should the fau...

Page 86: ...k the ambient temperature Make sure that the switching frequency is not too high in relation to ambient temperature and motor load 15 Motor stalled Motor stall protection has tripped Check motor and load 16 Motor over temperature Motor overheating has been detected by AC drive motor temperature model Motor is overloaded Decrease motor load If no motor overload exists check the temperature model pa...

Page 87: ...rature IGBT Inverter Bridge overtemperature protection has detected too high a short term overload current Check loading Check motor size Make identification run 42 Brake resistor overtemperature Brake resistor overtemperature protection has detected too heavy braking Set the deceleration time longer Use external brake resistor 43 Encoder fault Problem detected in encoder signals Subcode in T 14 1...

Page 88: ...on run Motor is not connected to AC drive There is load on motor shaft 58 Brake Actual status of the brake is different from the control signal Check mechanical brake state and connections 59 Follower communication SystemBus or CAN communication is broken between Master and Follower Check option board parameters Check optical fibre cable or CAN cable 60 Cooling Coolant circulation on liquid cooled...

Page 89: ...code d T 2 Counted operation hours Fault 43 Counted operation days hh mm ss d T 3 Output frequency Fault 43 Counted operation hours Hz hh mm ss T 4 Motor current A T 5 Motor voltage V T 6 Motor power T 7 Motor torque T 8 DC voltage V T 9 Unit temperature F T 10 Run status T 11 Direction T 12 Warnings T 13 0 speed Table 7 5 Fault time recorded data Tells the user if the drive was at zero speed 0 01...

Page 90: ... order of appearance The number of faults currently in the fault history is shown on the value line of the main page H1 H The order of the faults is indicated by the location indication in the upper left corner of the display The latest fault carries the indication F5 1 the second latest F5 2 etc If there are 30 uncleared faults in the memory the next occurring fault will erase the oldest from the...

Page 91: ...i Step Application PID Control Application Multi Purpose Control Appl Pump and Fan Control Appl S6 3 Copy parameters S6 3 1 Parameter sets Store set 1 Load set 1 Store set 2 Load set 2 Load factory defaults S6 3 2 Load up to keypad All parameters S6 3 3 Load down from keypad All parameters All but motor parameters Application parameters P6 3 4 Parameter backup Yes Yes No S6 4 Compare parameters S6...

Page 92: ...s T6 8 2 5 Clear operating time counter S6 8 3 Software info S6 8 3 1 Software package S6 8 3 2 System software version S6 8 3 3 Firmware interface S6 8 3 4 System load S6 8 4 Applications S6 8 4 Name of application D6 8 4 1 Application ID D6 8 4 2 Applications Version D6 8 4 3 Applications Firmware interface S6 8 5 Hardware I6 8 5 1 Info Power unit type code I6 8 5 2 Info Unit voltage V I6 8 5 3 ...

Page 93: ...ection page S6 2 This is done by pushing the Menu button right when on the first page of the System menu Change then the application by pushing the Menu button right once again The name of the application starts to blink Now you can browse through the applications with the Browser buttons and select another application with the Enter button Changing application will reset all parameters After appl...

Page 94: ...arameter sets S6 3 1 The Vacon NX_ AC drive features a possibility for the user to load back the factory default parameter values and to store and load two customised parameter sets all parameters included in the application On Parameter sets page S6 3 1 push the Menu button right to enter the Edit menu The text LoadFactDef begins to blink and you can confirm the loading of factory defaults by pus...

Page 95: ...ypad to a drive provided that the drive is in STOP status Enter the From keypad page S6 3 3 from the Parameter copy menu Push the Menu button right to enter the edit mode Use the Browser buttons to select either the option All parameters or Application parameters and press the Enter button Wait until OK appears on the display The procedure to download the parameters from keypad to drive is similar...

Page 96: ...d when applications are changed If you want to transfer the parameters from one application to another you have to upload them first to the keypad 7 3 6 4 Parameter comparison In the Parameter comparison submenu S6 4 you can compare the actual parameter values to the values of your customised parameter sets and those loaded to the control keypad The comparison is performed by pushing the Menu butt...

Page 97: ...st the units Then push the Menu button left and you can set the tens etc Finally confirm the password setting with the Enter button After this you have to wait until the Timeout time P6 6 3 see page 100 has expired before the password function is activated If you now try to change applications or the password itself you will be prompted for the current password The password will be entered with th...

Page 98: ...r the values for a set of parameters common to all applications as well as for a set of application dependent parameters Always accept the value with the Enter button scroll options or change values with the Browser buttons up and down arrows Set the Start up Wizard active in the following way In the System Menu find page P6 5 3 Press the Menu button right once to reach the edit mode Use the Brows...

Page 99: ... below has expired or as the power is switched on to the keypad If the Default Page value is 0 the function is not activated i e the last displayed page remains on the keypad display Press the Menu button right once to enter the edit mode Change the number of the Main menu with the Browser buttons Pressing the Menu button right once again makes you able to edit the number of the submenu page If th...

Page 100: ... see Timeout time P6 6 3 7 3 6 7 Hardware settings NOTE The Hardware settings submenu is protected with a password see chapter Password S6 5 1 Store the password in a safe place In the Hardware settings submenu S6 7 under the System menu you can further control some functions of the hardware in your AC drive The functions available in this menu are Internal brake resistor connection Fan control HM...

Page 101: ... mode shown starts to blink Use the Browser buttons to change the fan mode Accept the change with the Enter button or return to the previous level with the Menu button left Figure 7 22 Fan control function HMI acknowledge timeout P6 7 3 This function allows the user to change the timeout of the HMI acknowledgement time in cases where there is an additional delay in the RS 232 transmission due to u...

Page 102: ... shown starts to blink Use the Browser buttons to change the amount of retries Accept the change with the Enter button or return to the previous level with the Menu button left See Figure 7 23 for the procedure of changing the value 7 3 6 8 System info In the System info submenu S6 8 you can find AC drive related hardware and software information as well as operation related information Total coun...

Page 103: ...ar Operation time counter Example When you want to reset the operation counters you should do the following Figure 7 24 Counter reset Software S6 8 3 The Software information page includes information on the following AC drive software related topics Page Content 6 8 3 1 Software package 6 8 3 2 System software version 6 8 3 3 Firmware interface 6 8 3 4 System load Table 7 9 Software information p...

Page 104: ...6 8 5 1 Power unit type code 6 8 5 2 Nominal voltage of the unit 6 8 5 3 Brake chopper 6 8 5 4 Brake resistor Table 7 11 Hardware information pages Expander boards S6 8 6 In the Expander boards pages you find information about the basic and option boards connected to the control board see Chapter 6 2 You can check the status of each board slot by entering the Expander boards page with the Menu but...

Page 105: ...us Debug menu S6 8 7 This menu is meant for advanced users and application designers Contact factory for any assistance needed E1 E5 READY I Oterm A NXOPTA1 I Oterm READY B NXOPTA2 I Oterm E1 E2 I Oterm READY I Oterm E1 E2 10001 0 Expander boards Software version State Run Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 106: ...7 12 and Figure 7 27 Expander board parameters Code Parameter Min Max Default Cust Selections P7 1 1 1 AI1 mode 1 5 3 1 0 20 mA 2 4 20 mA 3 0 10 V 4 2 10 V 5 10 10 V P7 1 1 2 AI2 mode 1 5 1 See P7 1 1 1 P7 1 1 3 AO1 mode 1 4 1 1 0 20 mA 2 4 20 mA 3 0 10 V 4 2 10 V Table 7 12 Expander board parameters board OPT A1 Figure 7 27 Expander board information menu 7 4 Further keypad functions The Vacon NX...

Page 107: ...e has expired 6 Before connecting the AC drive to mains make sure that the Vacon NX_ front cover is closed 7 When running the side of converter FR8 is burning hot Do not touch with hands 8 When running the back of AC drive FR6 is burning hot Therefore it MUST NOT be mounted onto a surface which is not fireproof 8 2 Commissioning of the AC drive 1 Read carefully the safety instructions in Chapter 1...

Page 108: ...using the Browser buttons d Check in the Monitoring menu M1 that the value of Output frequency changes according to the change of frequency reference e Push the Stop button on the keypad stop 9 Run the start up tests without the motor being connected to the process if possible If this is not possible secure the safety of each test prior to running it Inform your co workers of the tests a Switch of...

Page 109: ...f the startup test was run without the motor being connected a Before running the tests make sure that this can be done safely b Inform your co workers of the tests c Repeat test 8A or 8B Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 110: ... motor Subcode in T 14 S1 Hardware trip S2 Reserved S3 Current controller supervision Check loading Check motor Check cables Make identification run 2 Overvoltage The DC link voltage has exceeded the limits defined too short a deceleration time high overvoltage spikes in supply Subcode in T 14 S1 Hardware trip S2 Overvoltage control supervision Make deceleration time longer Use brake chopper or br...

Page 111: ... no brake resistor installed brake resistor is broken brake chopper failure Check brake resistor and cabling If the these are ok the chopper is faulty Contact the distributor near to you 13 AC drive under temperature Heatsink temperature is under 14 F 10 C 14 AC drive over temperature Heatsink temperature is over 194 F 90 C or 170 6 F 77ºC NX_6 FR6 Overtemperature warning is issued when the heatsi...

Page 112: ...NXP Power Unit and vice versa Change control unit 37 Device changed same type Option board or control unit changed Same type of board or same power rating of drive Reset Device is ready for use Old parameter settings will be used 38 Device added same type Option board or drive added Reset Device is ready for use Old board settings will be used 39 Device removed Option board removed Reset Device no...

Page 113: ...tor 56 PT100 board temp fault Temperature limit values set for the PT100 board parameters have been exceeded Find the cause of temperature rise 57 Identification Identification run has failed Run command was removed before completion of identification run Motor is not connected to AC drive There is load on motor shaft 58 Brake Actual status of the brake is different from the control signal Check m...

Page 114: ...Document ID Rev A Finland Subject to change without prior notice 2013 Vacon Plc Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

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