UV Pure Technologies Hallett 30 Page 10 Instruction Manual Download

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Hallett

30 1” Instruction Manual

Released on 1-Sep-16

– X800058R

Page 10

Assembling the Unit

POWER INPUT LABEL &
UNIT SERIAL NUMBER

SOLENOID VALVE

DRAIN

POWER CORD

ENTRY

5x20mm FUSE
& SPARE

VALVE CONNECTOR

FUSE DRAWER

LEVER FOR OVERRIDE

FOR NON REGULATED SITES ONLY

AUTOMATIC

POSITION

MANUAL

(FORCE OPEN)

FLOW

COPPER TUBING OR
EQUIVALENT OR HIGH

TEMP. PLASTIC SUCH AS PEX.

DO NOT USE PVC.

TO DISTRIBUTION

PIPING

POWER CORD ENTRY
(LOCATION OF FUSE)

OPTIONAL BYPASS

VALVES

FLEXIBLE TUBING

TRANSIENT

VOLTAGE

SUPPRESSOR

PURGE VALVE OPTION

TYPICAL INSTALLATION

FLEXIBLE TUBING

PIPE INSULATION

(MUST BE INSTALLED)

PLUG FOR VALVE

(DO NOT CONNECT ANY OTHER

DEVICE IN THIS RECEPTACLE)

OPTIONAL DRAIN VALVE

OPTIONAL SOLENOID VALVE

(TEST VALVE MONTHLY)

PRESSURE

TANK

FROM

WATER

SOURCE

GFCI

120VAC 50/60 OR

220-240VAC 50/60 Hz

SECURE CABLE

TO WALL

PIPING & DRAIN VALVE

OPTIONAL BYPASS

DEVICES

SUPPLIED FOR
NORTH AMERICAN
MARKETS ONLY

CHECK VALVE)

(ACTS AS A

Figure 1B

Step 1:

Unpack the unit, being careful to remove all packaging material.

Remove the elastic band stretched around the top of the lamps in the unit.
Inspect the unit for damage particularly the quartz sleeve

– See Figure 4A for

disassembly. Tighten any loose fasteners (#16 in Figure 4B)

Step 2:

Connect the Stainless flexible hoses to both the top and bottom of the

Hallett. Remove the top and bottom covers of the unit to make the connection
more accessible. Make sure that the sealing washer is inside the hose end
before making the connection. Tighten securely.

Summary of Contents for Hallett 30

Page 1: ...Technologies Inc ULTRAVIOLET WATER PURIFICATION SYSTEM INSTRUCTION MANUAL Hallett 30 1 Systems MODEL Hallett 30 VOLTAGE SERIAL NSF ANSI 55 CLASS A CERTIFIED INSTRUCTION MANUAL Certified to IEC PUBLICATION 60335 EDITION 4th ...

Page 2: ...lett UV system with Crossfire Technology you can now be 100 certain that when you turn on the tap every drop is microbiologically safe to drink The Hallett outperforms conventional systems by delivering highly effective UV dosage rates for the inactivation of pathogens including viruses bacteria cryptosporidium giardia legionella E coli Total coliforms The Hallett 30 1 drinking water system is NSF...

Page 3: ...ounted in air which cannot foul and are more reliable indicators of system performance The lamps are air cooled and maintain consistent levels of UV output for maximum pathogen deactivation Computerized alarms and an auto shut off fail safe valve are on board so you know only safe water can enter your water system Each system shipped to the North American market is supplied with a Transient Voltag...

Page 4: ...lett 13 Flushing Instructions 14 External Alarm Contacts 14 Cold Air Kit 16 3 OPERATING INSTRUCTIONs 17 Unit Functions 17 Starting the Unit 17 Seasonal Use and Shutting Down of Unit 18 Disinfecting the Plumbing 19 4 MAINTENANCE TROUBLESHOOTING 20 Troubleshooting Guide 21 Replacing and Cleaning UV Lamps 23 Draining the Unit 25 Cleaning the Unit 25 Determining the Need for Cleaning 26 In place clean...

Page 5: ...ittance Total Dissolved solids TDS must be less than or equal to 1000 mg L mg L ppm Level of turbidity or cloudiness of less than or equal to 1 NTU nephelometric turbidity unit A 5 micron sediment filter is recommended upstream of the unit to reduce turbidity the presence of a filter will also simplify disinfection of plumbing see Disinfecting the Plumbing For surface waters a dual gradient pre fi...

Page 6: ... systems operating specifications Installation of the supplied TVSS SPD between the UV system and the power source will increase the ability of the system to survive transient events on the AC power This will help to ensure uninterrupted water treatment and reduce the risk of costly repairs due to damage from power spikes surges and brownouts which are NOT COVERED BY UV PURE TECHNOLOGIES Limited W...

Page 7: ...allett unit Parts Included Hallett UV system complete with integral wall brackets 1 Ultraviolet lamps 2 installed within the unit Instruction manual 1 Power cord 1 located within packaging Stainless flexible hoses 2 per system for bottom inlet top outlet External alarm contact for remote monitoring Transient Voltage Surge Suppressor TVSS Surge Protective Device SPD for North American markets 120Va...

Page 8: ...sitioned vertically on a wall the performance of the system will be adversely affected if mounted horizontally with the following clearances Hallett 30 See Figure 1A and 1D 21 53 cm above the unit for lamp replacement 12 30 cm minimum below the unit for service access 7 18 cm on each side of the unit for service access The Hallett is intended only for indoor use in a dry location The unit should n...

Page 9: ...aving a Lamp Alarm is normal with a new system or with newly installed lamps until the lamps have reached full power Hallett 30 1 REQUIRED CLEARANCE FOR LAMP REPLACEMENT 7 17 8cm MIN 9 22 9cm WALL RECOMMENDED CLEARANCE FRONT VIEW 213 8 54 3cm FLEXIBLE TUBING WATER IN 1 FIP WALL BRACKET 71 2 19 1cm 81 2 21 6cm FLEXIBLE TUBING WATER OUT 1 FIP WALL BRACKET 21 53 3cm LEAVE THIS AREA CLEAR OF PIPES FOR...

Page 10: ...NNECT ANY OTHER DEVICE IN THIS RECEPTACLE OPTIONAL DRAIN VALVE OPTIONAL SOLENOID VALVE TEST VALVE MONTHLY PRESSURE TANK FROM WATER SOURCE GFCI 120VAC 50 60 OR 220 240VAC 50 60 Hz SECURE CABLE TO WALL PIPING DRAIN VALVE OPTIONAL BYPASS DEVICES SUPPLIED FOR NORTH AMERICAN MARKETS ONLY CHECK VALVE ACTS AS A Figure 1B Step 1 Unpack the unit being careful to remove all packaging material Remove the ela...

Page 11: ...it The outlet is located at the top of the unit Install the valve upstream of the unit Step 1 Shut off the water supply Caution Always turn off the water supply before modifying or disconnecting any piping Always open a faucet after shutting off the water supply to relieve water pressure and ensure that the water has been completely shut off Step 2 If you have decided to install an optional bypass...

Page 12: ...is normally closed and must be powered to open The valve has a manual override white lever that can be used to force the valve open should you require water for service emergency purposes note in the event of alarm and shut down it is recommended you boil your water In any regulated sites such as municipal applications the manual override should not be used For normal operation always leave valve ...

Page 13: ... unit is installed in parallel flow split between units the units must be installed with manual shutoff valves both upstream and downstream of each unit This allows one unit to be serviced without interrupting the flow to the other units Another requirement is the installation of a check valve downstream of the unit after the unit This will prevent the backflow of water to a unit See Figure 1E Plu...

Page 14: ...t filters if installed also require flushing prior to use follow the manufacturer s recommendations The system may be flushed in two ways It can be done manually by disassembling the unit and filling and draining the unit by hand see Cleaning the Unit Flushing may also be done while the unit is operating Plug in the unit and once the unit indicates treating open a faucet closest to the unit and ru...

Page 15: ...POWER ENTRY MODULE SEE FIGURE 1B TYPICAL HALLETT UNIT CAUTION HANDLE CAREFULLY TO NOT DAMAGE GREEN RIBBON CABLE DISPLAY RIBBON CABLE GRIP CONNECTOR TO REMOVE FRONT COVER DRY CONTACT TERMINALS RATED AT 1A 24VDC MAX KNOCKOUT LOCATED HERE CIRCUIT BOARD WITHIN UNIT Figure 1F The front cover must be removed to gain access to external alarm contacts This is accomplished by removing the screw that secure...

Page 16: ...er temperatures are very low The kit consists of two cover plates two lamp insulators and two pieces of foil insulation The cover plates are to be placed on the top aluminum plate to cover the convection holes The foil insulation is placed between the lamp base and bottom endcap The lamp insulators are to be wrapped around the bottom of the lamps just below the bottom aluminum plate See Figure 1G ...

Page 17: ...e middle beside the LAMP graphic is a red light that when illuminated indicates a lamp fault Near the bottom beside the WATER NOT CLEAN graphic is a red light that when illuminated indicates a water quality fault At the very bottom under the Hourglass graphic is a reset button that you will use after replacing lamps see Lamp Replacement section for more detail Pressing the button also silences the...

Page 18: ...rs to reach full power Continue to run the unit until the lamps reach full power It is recommended for new lamps to be operated initially 3 4 hours as a burn in to achieve lamp stability The optional solenoid valve will then open and allow water to flow through the unit This is the normal operating mode of the unit If the unit fails to start unplug the unit and plug it in again Avoid continuously ...

Page 19: ...g This can be achieved by doing the following Step 1 Turn off the unit by unplugging it Step 2 Shut off the water supply and relieve the water pressure by opening a faucet Step 3 Remove the filter from its housing and fill the housing with bleach Step 4 Re mount the housing but not the filter and plug in the Hallett to turn it on Step 5 Once the Hallett is operating turn on the water supply and ru...

Page 20: ... it can be silenced for 24 hours by pushing and holding the Reset button for one second The Lamp red light will flash during a warning The disinfection of water will occur as long as the unit is properly maintained in accordance with the instructions set out in this manual Operating a malfunctioning unit or defeating any system sensors may jeopardize the safety of the water If any system failure o...

Page 21: ... or overcooled Push the Reset button to silence alarm and replace lamps as soon as possible Push the Reset button for six seconds after replacing the lamps The unit will disinfect normally again after lamp burn in Push the Reset button to silence the alarm Continue to run the lamps for up to several hours If the situation is not remedied by next day contact your dealer Confirm operating temperatur...

Page 22: ... have expired Contact your dealer Lamp red light on and two beeps heard every 5 seconds The UV lamps have exceeded their lifetime Push the Reset button to silence alarm Replace lamps immediately Push the Reset button for 6 seconds after replacing lamps The unit will disinfect normally again after lamp burn in Water Quality red light on and one beep heard every 5 seconds The ultraviolet light from ...

Page 23: ...ge providing effective disinfection of the water flowing through the unit The lamps in your unit will decay over time and should be replaced every 12 months for optimum performance Your unit has an internal timer to keep track of the lifetime of the lamps It will issue a warning when the end of their lifetime approaches see Troubleshooting Guide The lamps can be replaced in a few minutes Draining ...

Page 24: ...ould be disposed of at a household waste management depot or transfer station contact your local recycling and waste management authority for proper disposal procedures in your area If one or both lamps exhibit significant discoloration at their ends this implies the lamps and ballast have expired Both lamps and ballast must be replaced Operating new lamps with an expired ballast will cause damage...

Page 25: ...s not normally require draining for routine operation or lamp replacement Draining is necessary to disassemble the system to protect against freezing or to remove poor quality water Step 1 Shut off the water supply Step 2 Unplug the unit Step 3 Place a bucket under the unit to collect the water Step 4 Open a faucet downstream of the unit Step 5 If you have installed the optional drain valve open t...

Page 26: ...r 3 16 Hex wrench Determining the Need for Cleaning Step 1 Unplug the unit Step 2 Loosen the screws and remove the top and bottom covers Step 3 Remove the lamps see Replacing UV Lamps Keep the lamps in a safe place LOOSEN SCREWS HALLETT 30 Figure 4A Step 4 Remove the side cover panels by loosening the two screws on the top fold On the newer Hallett 30s the reflectors are held in place by a U clip ...

Page 27: ...emoval from the unit This is a quick and easy procedure that works well in most cases Step 1 Fill a bucket or container with water before shutting off the water supply since you will need the water later to clean the quartz sleeve 4 A squeeze bottle is useful for applying water or cleaning solution to the inside of the quartz sleeve Step 2 Open the unit and remove the lamps and reflectors see Dete...

Page 28: ... the water supply and check for leaks Step 11 Replace all covers and plug in the Hallett unit 1 7 28 8 26A 6 21 A 5 VIEW A 23 27 10 11 24 20 22 12 13 6A 25 26 19 24 17 14 15 16 8 4 18 REFLECTOR ASSEMBLY REMOVED FOR CLARITY Figure 4B Hallett 30 Disassembling the Unit NOTE This procedure is not recommended for individual household users please contact your certified water specialist to assist should...

Page 29: ...ting pattern top left bottom right bottom left then top right The bottom bracket does not require removal to clean the quartz so leave it in place This will support the quartz sleeve during cleaning and simplify the overall process Step 6 Remove the top end cap 17 by lifting it straight up Step 7 Remove the wiper assembly 6 Carefully lift the wiper assembly up out of the quartz sleeve rotating the...

Page 30: ...se Pack for 240V units 6 in pack 1 E400021 34 Transient Voltage Surge Suppressor for 115V systems 1 150207 35 Circuit board Drinking Water 1 E100065 36 Hallett Diagnostic Tool 1 X100012 37 External 27 4gpm Flow restrictor NSF approved 1 CE33 Older generation Hallett 30s used semi circular reflector panels to reorder these panels use p n E300084T UV sensors for these units are p n C100006 Cleaning ...

Page 31: ...adapter 6A out of the bottom End Cap 23 Check the U cup seal 27 Wiper O ring 25 replace clean if necessary Re install shaft adapter 6A Replace the wiper retaining ring 18 by inserting it into the grooved area on the shaft adapter Replace the rubber washer 20 Step 9 Install the new quartz sleeve into the unit and center it vertically Be careful not to chip the ends Support the quartz for the next t...

Page 32: ...ock washers 15 must be installed Step 4 Reconnect the wiper motor 5 to the bottom bracket 22 The flat blade on the wiper motor shaft must be aligned with the slot in the round wiper shaft the wiper shaft can be rotated counter clockwise to accommodate this Remove the foam pad in order to see the motor shaft Once this alignment is done the motor plate and foam pad can be placed back onto the mounti...

Page 33: ...cation for water safety and system operating performance The Table on page 29 shows a complete list of original factory parts Replacement parts and service are available from your Installer a Certified Service Dealer CSD or directly from UV Pure Technologies on our e commerce site www uvpuredirect com A complete list of Certified Service Dealers and their coverage areas is available on UV Pure s w...

Page 34: ...struction Manual Released on 1 Sep 16 X800058R Page 34 UV Pure Technologies Inc 2016 5 SERVICE RECORD SHEET Record lamp replacement dates and events in the space provided below Date MMM DD YYYY Action System Installed ...

Page 35: ... mechanism mechanical fasteners and stainless steel flexible connector hoses Three year Limited Warranty for electrical components reflectors and quartz sleeve Specifically this includes the following UV Pure Parts wiper motor air blowers circuit boards ballast and micro processor with digital display wiring harnesses lamp sockets reflectors quartz sleeve and remote monitor excluding any battery i...

Page 36: ...anty will be honoured by either UV Pure or a Certified Service Dealer Outside North America UV Pure has appointed Distributors that will honour this warranty and that provide service directly or via local Certified Service Dealers How to get help Call a Certified Service Dealer CSD or UV Pure s Customer Service toll free line 1 888 407 9997 A complete list of Certified Service Dealers and their co...

Page 37: ...al or Product Specifications or if there is water damage due to improper installation or poorly or improperly tightened plumbing connections This Limited Warranty is void if the Product or Parts have been altered or modified in any way by anyone other than a UV Pure technician or a Certified Service Dealer Warranty coverage may be void if the Product is operated in combination with ancillary or pe...

Page 38: ...his Limited Warranty may be amended or changed at any time at UV Pure s sole discretion without notice UV Pure offers inspection and refurbishing for older systems To assist our customers UV Pure s certified technicians can provide inspection recommendations cost estimates and complete refurbishing of older systems that may be out of warranty TO THE EXTENT PERMITTED BY APPLICABLE CONSUMER PROTECTI...

Page 39: ...to drinking water The system is intended to be installed on visually clear water NSF ANSI 55 defines wastewater to include human and or animal body waste toilet paper and any other material intended to be deposited in a receptacle designed to receive urine and or feces blackwaste and other waste materials deposited in plumbing fixtures greywaste If this system is used for the treatment of untreate...

Page 40: ...UV Pure Technologies Inc 60 Venture Drive Unit 6 Toronto Ontario M1B 3S4 www uvpure com ...

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