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Phone (828)323-8914

Email

[email protected]

Web

www.utilitysolutionsinc.com

101 33

rd

 Street Drive SE ·  Hickory, NC 28602

© 2018-2022 Utility Solutions Inc.

C-00828 USJJ-007

 Instruction Manual  (9-9-22)

1.  Do not install the Jack Jumper

®

 Cutout Bypass Tool on an open cutout. 

2.  Using an appropriately rated and approved insulated shotgun stick, attach and lock the in-line ring of 

the Jack Jumper

®

 Cutout Bypass Tool so it extends straight out from the stick.

3.  Attach the upper attachment hook to the upper fuse door (Figure A). For 200 Ampere SMD-20 Power 

Fuses attach a Jack Jumper

®

 Cutout Bypass Tool on each side (

SMD-20 Power Fuse models only! 

Other models CANNOT accomodate 2 Jack Jumpers

®

). 

4.  Pull down to install the lower attachment hook (Figure B).

5.  Be sure the Jack Jumper

®

 Cutout Bypass Tool is secure and will not interfere with removal of the fuse 

door.

6.  Release the Jack Jumper

®

 Cutout Bypass Tool from the shotgun stick. The fuse door may now be 

opened temporarily as necessary.

1.  Do not remove the Jack Jumper

®

 Cutout Bypass Tool from an open cutout.

2.  Attach and lock the lower in-line ring of the Jack Jumper

®

 Cutout Bypass Tool to a shotgun stick.

3.  Pull down to remove the lower attachment hook (Figure B).

4.  Carefully release the upper attachment hook (Figure A) to remove the Jack Jumper

®

 Cutout Bypass 

Tool. Maintain proper distance from any adjacent energized equipment.

5.  It is recommend to store the Jack Jumper

®

 Cutout Bypass Tool in a soft case.

Safety Procedures

Follow all basic and necessary procedures to secure the electrical site before 

beginning work. Follow all existing codes, requirements and instructions for all 

equipment used in conjunction with the Jack Jumper

®

 Cutout Bypass Tool. Inspect 

the cutout carefully for damage or corrosion. Use standard electrical procedures to 

clean the connection points prior to utilizing the Jack Jumper

®

 Cutout Bypass Tool.

Inspect the porcelain for any damage or cracks. If either condition is found, do not 

use the Jack Jumper

®

 Cutout Bypass Tool.

Trouble Shooting

If the Jack Jumper

®

 Cutout Bypass Tool appears to be malfunctioning do not attempt to repair it. 

Immediately remove it from service, tag it as defective, note the specific problem, and return it to Utility 

Solutions for inspection. Any disassembly will invalidate any and all product guarantees, claims and 

warranties.

Maintenance

The Jack Jumper

®

 Cutout Bypass Tool is designed to withstand usual operational usage. Proper care 

and handling will increase the longevity of service. Periodically inspect the Jack Jumper

®

 Cutout Bypass 

Tool for corrosion and copper coil fraying/separation. The Jack Jumper

®

 Cutout Bypass Tool is sold as 

a complete unit. Any maintenance, disassembly or misuse voids any and all warranties, guarantees, or 

liability.

Warranty

Utility Solutions warrants the Jack Jumper

®

 Cutout Bypass Tool for any defects in manufacturing for the 

period of one year. If the tool is returned within that time period, Utility Solutions will replace the tool free 

of charge. No warranty is made if spring is overextended.

Installation

Removal and Storage

The Jack Jumper

®

 Cutout Bypass Tool should be stretched slightly and visually inspected prior to 

utilization to ensure that the copper coil is not frayed or separated. If fraying or separation of the copper 

coil has occurred do not utilize the tool.

Inspection

Upper Attachment Point

Figure A

Lower Attachment Point

Figure B

Lower 

Attachment 

Point

Upper Fuse 

Door

Fuse

WARNING

!

!

Do not attach the USJJ-007 Jack Jumper

®

 Cutout Bypass Tool to the Arcing 

Horns on an SMD-20 unit, this is different from a standard porcelain cutout. 

!

!

DANGER

Contact with high voltage will cause death or grievous 

personal injury to the operator. Only use this device in 

conjunction with safe operating practices around energized 

lines and equipment.

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