UT KATILAI UT-100 User Instructions Download Page 1 | Manualshive

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WATER HEATING BOILERS

UT-100; UT-150; UT-200; UT-250; UT-320

USER INSTRUCTIONS

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Summary of Contents for UT-100

Page 1: ...1 WATER HEATING BOILERS UT 100 UT 150 UT 200 UT 250 UT 320 USER INSTRUCTIONS ...

Page 2: ...VISIONS 3 3 TECHNICAL DATA 4 4 SCOPE OF SUPPLY 5 5 DESIGN 6 6 INSTALLATION 9 7 USE OF BOILER 19 8 REQUIREMENTS FOR SAFE OPERATION 21 9 MAINTENANCE AND INSPECTIONS 23 10 STORAGE AND TRANSPORTATION 24 11 WARRANTY STATEMENT 25 DECLARATION OF CONFORMITY 26 ...

Page 3: ...which are equipped with central heating systems for the purposes of heating for domestic or other process hot water treatment through intermediate water preheaters 2 2 Heating and hot water treatment systems connected to the boilers must apply only softened water according to LST EN 12953 10 requirements 2 3 The boilers are intended to burn lump solid fuel firewood wood waste non bulky wood waste ...

Page 4: ...er water capacity maximum l 342 469 616 683 1065 Boiler heating surface m2 7 6 11 4 14 7 17 7 25 8 Safety device pressure bar 4 0 Pressure outside boiler Pa 28 34 40 46 58 Temperature of combustion gas o C 250 Boiler water circulation forced Type of fuel Lump solid with add on combustion chamber bulky wood waste sawdust chips Furnace depth max firewood length mm 948 800 1148 1100 1348 1300 1546 14...

Page 5: ...bar Ø 160 mm 1 1 1 1 1 6 Three way valve for pressure gauge Dn 15 1 1 1 1 1 7 Thermal pressure gauge 0 120 o C 1 1 1 1 1 8 Fan CMP 512 2M 1 1 9 Fan CMP 514 2M 1 1 10 Fan CMP 616 2M 1 11 Control console temperature sensors comp 1 1 1 1 1 12 Fire grates x 13 Cleaning toolkit 1 1 1 1 1 14 Tech documentation set 1 1 1 1 1 Boiler No is supplied with UT a set of water heating boiler according to the lis...

Page 6: ... pos 9 through a flue pipe pos 6 which is provided with a traction control valve pos 8 For cleaning a soot or ash deposit this interim flue pipe is provided with a manhole closed with a lid pos 10th 5 5 The entire outer surface of the boiler is insulated with 50 mm heat insulation layer pos 29 from the outside sealed with decorative coating pos 30 5 6 For boiler incoming flow temperature and press...

Page 7: ...7 Picture 5 1 Design of water heating boilers UT 100 UT 150 UT 200 UT 250 UT 320 ...

Page 8: ...hamber door screen shields pcs Door seal TC SPx2 20x20 mm Control console fuse 5A pcs 200x400 200x500 200x600 200x700 250x900 565x430 565x530 565x630 565x730 565x930 UT 100 5 1 2 x 2580 1 UT 150 6 1 2 x 2780 1 UT 200 7 1 2 x 2980 1 UT 250 7 1 2 x 3180 1 UT 320 7 1 2 x 3580 1 ...

Page 9: ...f the boiler but not lower than 2 m in height on lower floors and basements of residential public except for premises specified in cl 6 2 2 and industrial buildings where the total boiler capacity does not exceed 1 000 l 6 2 2 Boilers are prohibited from installing immediately under the room where a lot of people may gather under theatre lobbies or audience halls sauna s dressing rooms and washing...

Page 10: ... 1500 3000 2500 800 1500 800 c installation of multiple boilers each against other 800 800 1500 4000 800 1500 800 N a newly installed boiler house S a boiler house installed in old premises If the distance Fmin from the boilers front line to the wall is 3 000 mm the wall is permitted to be equipped with other boiler house equipment pumps water preheaters manifolds etc provided that the distance be...

Page 11: ...s a recommended height of foundation Table 6 3 2 Type of boiler UT 100 UT 150 UT 200 UT 250 UT 320 Length mm 1100 1300 1500 1500 1700 Width mm 600 700 800 900 1100 Boilers can be installed only on a non combustible floor 6 3 1 Connection Dimensions Layout of all boiler junction pipes their purpose and connection dimensions are provided in Picture 6 3 3 and Picture 5 1 Ceiling Boiler Floor ...

Page 12: ... 200 1950 1770 1363 321 1600 1090 330 150 100 300 DN50 11 2 1 UT 150 830 690 180 240 1950 1770 1363 321 1830 1290 457 180 100 330 DN80 11 2 1 UT 200 930 790 200 280 1950 1770 1363 321 2060 1490 650 180 100 330 DN80 11 2 1 UT 250 1030 890 220 3200 1950 1770 1363 321 2060 1490 650 190 100 340 DN100 11 2 1 UT 320 1250 1110 240 400 2160 1980 1563 321 2360 1700 650 210 150 420 DN100 2 11 4 ...

Page 13: ...ocated in areas of potential air accumulation and jams that block water circulation We recommend a vent assembly diagram shown in Picture 6 4 1 Picture 6 4 1 Vent Assembly Diagram 1 automatic air vent device 2 valve tap Automatic air vent is used to remove air accumulating during the operation A valve or tap is used to remove air pockets by filling a pipeline with water 6 4 4 Pictures 6 4 3 and 6 ...

Page 14: ...50 UT 200 UT 250 UT 320 6 4 0 10 10 6 6 Flue Pipe Connection 6 6 1 A cross section of flue pipes connected to the boiler cannot be smaller than a cross section of the outgoing boiler flue pipe see Table 6 6 1 Table 6 6 1 Type of boiler UT 100 UT 150 UT 200 UT 250 UT 320 Cross section cm2 600 726 850 980 1227 6 6 2 A flue pipe must be fitted with elevation at least 10 from the boiler to the chimney...

Page 15: ...system with hot water treatment when temperature of return water in the heating system and boilers is controlled by means of a four way mixing valve Hot water treatment To the heating system Hot water boiler Hot water boiler System replenishment To the drain networks To the drain networks ...

Page 16: ...system with hot water treatment when temperature of return water in the heating system and boilers is controlled by means of a three way mixing valve Hot water treatment To the heating system Hot water boiler Hot water boiler To the drain networks To the drain networks System replenishment ...

Page 17: ... maintenance in boiler circuit 15 Filter Solids collection 16 Three way four way valve Flow separation or mixing 17 Tap valve Compensatory loop closing with a device against a reckless closure 18 Compensatory vessel Compensation of changes in water volume 19 Valve tap Hot water treatment pump service 20 Filer Solids collection 21 Pump Water flow maintenance in hot water treatment circuit 22 Non re...

Page 18: ... other heating surface cleaning smoke soot ash or dust may release into the environment therefore it is necessary to provide and install an exhaust ventilation with a capture hood see Picture 6 8 by the boiler above the boiler cleaning and fuel loading doors 1 boiler 2 fan 3 air duct 4 capture hood 5 valve Picture 6 8 Local Boiler Ventilation Equipment Layout Combination of several boilers local e...

Page 19: ...a fan see Picture 5 1 pos 32 When the fuel layer fan properly burns up turn the fan off open a combustion chamber door and load the main fuel throughout the grate area coarse wood peat or sawdust briquettes coal You can monitor the combustion process through a hole in the combustion chamber door see Picture 5 1 pos 23 This type of boiler is not a durable capacity boiler thus fuel must be loaded in...

Page 20: ... the boiler water leaks through the welded seams upon loss of flue pipe thrust behind the boiler or upon failure of exhauster upon explosion in the furnace upon explosion or ignition of combustible debris in flue pipes or in gas cleaning facilities as well as other cases where employees or equipment are at risk upon loss of voltage in remote and automatic control or measurement devices 7 6 1 When ...

Page 21: ... be administered by persons not younger than 18 years old having passed the compulsory operational safety briefings and their knowledge on fire safety operational and safety at work has been checked during operation an owner of a boiler boilers must ensure boiler technical maintenance inspections in due time see section 9 of these instructions to follow technical safety measures controls and timel...

Page 22: ...erating Boiler control console temperature sensor closing or adjusting valves pressure safety devices only provided in the boiler design or supplied with the boiler with the parameter values no lower or no higher than operating ones specified the boiler certificate During operation a short term increase in pressure above the specified one in the boiler certificate by maximum 10 is allowed A casing...

Page 23: ... per year 9 2 5 Internal inspection after each cleaning and repair 9 3 Before the internal inspection and hydrostatic testing a boiler must be cooled down and disconnected with valves from the heating surfaces dirt soot and ash must be thoroughly removed When carrying out an internal and external inspection please pay attention to the state of boiler walls both inside and outside funnels and welde...

Page 24: ...tened Control instrumentation fittings pressure limiting devices safety valves a fan supplied with the boiler must be stored in a room at a temperature of at least 5 C 10 2 Do not load boilers on top of each other during their storage and transportation 10 3 The upper part of the boiler is fitted with two lifting loops for boiler loading or unloading Boiler can be unloaded or loaded with an automa...

Page 25: ...able 5 1 see Section 5 11 3 A boiler buyer owner must demand of timely making the records above said in this Section on the boiler type and number dates of sale and installation since otherwise the manufacturer s warranty statement under clause 11 1 shall not be applicable to the boiler Date of sale th 201__ L S ______________________________________________________ manufacturer s responsible pers...

Page 26: ...temperature up to 95o C Fuels solid fuel We hereby declare that a hot water boiler UT serial No year of manufacture 201 meets the requirements of installation project No technical documentation and the European Community Council s Pressure Equipment Directive 97 23 EC The declaration shall be invalid if the product design is modified without the consent of the manufacturer or upon non compliance w...

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