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Troubleshooting

GRILL FEEDS PELLETS, BUT WILL NOT IGNITE
Possible Causes

Possible Remedies (Unplug grill first when possible)

Bad igniter element.

Put power directly to the igniter element. Watch the tip of the 

igniter from the front of the grill. After about 2 minutes the tip 

should glow. If it does not, the element is bad.

The control board is not sending power to the igniter.

Check the voltage going to the igniter during startup. It should 

be 110-115 volts. If the voltage is lower than full voltage, check 

the wiring. If the wiring checks out good, the board could be 

bad.

POWER FAILURE DURING USE
Possible Causes

Possible Remedies (Unplug grill first when possible)

Power goes out during operation.

Observe the grill to make certain unsafe burning conditions do 

not occur during the outage.

To restart unit after power outage.

Press the power and the prime button at the same time to 

resume standard operation.

GRILL WILL NOT FEED PELLETS
Possible Causes

Possible Remedies (Unplug grill first when possible)

Thermocouple is defective.

Wait for the grill to cool for about 30 - 45 minutes. Check the 

thermocouple to see if it’s bad. Check resistance with volt 

meter.

Bad Auger Motor.

Remove the two retaining screws in the service panel and 

swing out of the way. Remove the auger motor from the auger 

shaft and try to run the unit. If the motor will turn, the shaft is 

jammed on something. If the motor will not turn, the motor is 

bad.

Auger Jam. 

Start by emptying the hopper. Then remove the auger motor 

by removing the auger pin. Remove the two screws holding 

the auger bushing. Gently pull the auger shaft straight out so 

that the end of the auger shaft comes out. After you have 

removed the shaft, inspect it for bent flights, burrs, or broken 

welds. Remove any foreign material that might have caused 

the jam. Also, check the auger tube for signs of damage such 

as burrs, rough spots, or grooves cut into the metal that could 

have caused a jam. 

Loose wire or connector.

Check all wires and connectors that connect to the auger 

motor, thermocouple, and the fan.

Bad control board. 

If the fuse is good, the wires and connectors check out good, 

and the high limit switch did not trip, test for power going to 

the auger motor. If there is not a full current going to the auger 

motor when the fuel feed light is on, you have a bad control 

board.

-14-

WARNING: Never leave the 

grill

 unattended while operating. 

Disconnect the 

grill

 from its power source when not in use.

Summary of Contents for Cumberland USG730

Page 1: ...st connu dans l État de Californie pour causer le cancer des malformations congénitales et ou d autres problèmes de reproduction Pour plus d informations visitez www P65warnings ca gov ASSEMBLY AND OPERATING INSTRUCTIONS The Hooch USG350 The Cumberland USG730 The Irondale USG890 Manufactured for United States Stove Company 227 Industrial Park Road South Pittsburg TN 37380 423 750 2723 READ AND SAV...

Page 2: ...Y PERSONS WHO CAN UNDERSTAND AND FOLLOW THESE INSTRUCTIONS SHOULD USE OR SERVICE THIS HEATER IF YOU NEED ASSISTANCE OR HEATER INFORMATION SUCH AS AN INSTRUCTIONS MANUAL LABEL ETC CONTACT USSC GRILLS at 423 750 2723 WARNING FIRE BURN INHALATION AND EXPLOSION HAZARD KEEP SOLID COMBUSTIBLES SUCH AS BUILDING MATERIALS PAPER OR CARDBOARD A SAFE DISTANCE AWAY FROM THE HEATER AS RECOMMENDED BY THE INSTRU...

Page 3: ...OR CLEANING THE GRILL TOP AND THE HOPPER ARE HOT DURING OPERATION ALWAYS USE HAND PROTECTION WHEN REFUELING THIS GRILL FOR USE ON NON COMBUSTIBLE FLOORING OR PROVIDE FLOOR PROTECTION ADEQUATE TO PROVIDE EMBER PROTECTION AROUND THIS GRILL KEEP COOKING PELLETS A MINIMUM OF 3 FEET 1 METER FROM THIS GRILL DO NOT PLACE CLOTHING OR OTHER COMBUSTIBLE MATERIALS ON OR NEAR THIS GRILL DO NOT OPERATE THIS GR...

Page 4: ...portant to note that the ash content of the fuel and frequency of operation will determine the frequency of which you will be required to clean your pellet grill A high ash fuel may result in daily cleaning while a low ash content fuel may result in less frequent cleaning Occasionally impurities in the fuel will cause a hard mass build up in the burn pot of your Pellet Grill Impurities such as sil...

Page 5: ... before using this grill Early signs of carbon monoxide poisoning resemble flu like symptoms such as headaches dizziness and or nausea If you have these symptoms your grill may not be working properly Get fresh air at once Have the grill serviced Some people are more affected by carbon monoxide than others These include pregnant women those with heart or lung problems anemia those under the influe...

Page 6: ...EEDED FOR INSTALLATION You will need one 1 3 phillip screw driver for assembly and one 1 5 8 socket wrench to install wheels Use proper assembly technique When installing bolts start all bolts first and then tighten sufficiently STEP 1 BASE AND PEDESTAL ASSEMBLY 1 Attach the swivel wheels to base using four 4 1 4 20 x 1 2 bolts four 4 1 4 lock washers and four 4 1 4 flat washers on each wheel 2 To...

Page 7: ...washers WARNING Never leave the grill unattended while operating Disconnect the grill from its power source when not in use STEP 4 GRILL SURFACE DRIP PAN AND FLAME PLATE ASSEMBLY Place flame plate in bottom of grill body ENSURE FLAME PLATE IS LEVEL WARNING If flame plate is installed incorrectly the pellets may burn back into the hopper and or the grill may smoke excessively during cook mode and m...

Page 8: ...1 4 2 3 Parts List 1 Flame Plate 2 Drip Pan 3 Main Grill 4 Searing Station 7 WARNING Never leave the grill unattended while operating Disconnect the grill from its power source when not in use ...

Page 9: ...OFF 7 Before replacing the removed components clean all the items with soap and water then rinse and allow to dry Re install components PREPARING TO USE YOUR GRILL Important You must season the grill before cooking any food on your grill for the first time The unit must be operated at maximum temperature for 1 hour with the lid closed This allows any oil residue from the manufacturing process to b...

Page 10: ... as much as possible during cook time Feed rates during run mode are determined by temperature readings so each time the lid is opened the temperature goes down and thus the auger feeds more This can lead to potential overcooking of food 5 You can easily check the actual temperature compared to the set point temperature by using the Display button on the control board This allows you to determine ...

Page 11: ...ne through the shutdown sequence cooled off and is not in use DO NOT unplug your grill during use or to shorten the shutdown sequence SEARING STATION The searing station control is operable from the toggle switch only located next to the display board Only turn on the searing station for the needed time of use Make sure to turn the searing station off when not in use The searing station will funct...

Page 12: ...lugged in the meat probe allows you to track the temperature of the food as it cooks without having to repeatedly open the grill lid and test with an instant read thermometer Proper placement is particularly important when cooking at higher heat as opposed to low and slow because there will be a large differential within just an inch of space in the food When inserting the meat probe avoid bone as...

Page 13: ...may result in poor performance and hazardous situations The maintenance schedule must be adjusted based on use to insure proper operation and maximum efficiency of your pellet grill When you are performing any maintenance on your grill make sure the unit has been turned off Allow full shutdown sequence and then unplugged from the power source WARNING ALLOW THE GRILL TO COOL TO AMBIENT TEMPERATURE ...

Page 14: ... THE SAME CONTAINER 1 Open the service panel by removing the two screws then tilting down the panel 2 Inspect the fans for dust or ash build up Clean if necessary 3 Close the service panel and reinsert screws WARNING Never leave the grill unattended while operating Disconnect the grill from its power source when not in use DANGER RISK OF ELECTRIC SHOCK DISCONNECT GRILL FROM POWER SOURCE BEFORE SER...

Page 15: ... pellets is being burned in the grill This pellet grill is designed and tested to use cooking wood pellets Check for signs of fuel other than wood pellets No other types of fuel have been approved for this pellet grill If there are signs of other types of fuel being used stop using them immediately Power surge or brown out situation A power surge spike or voltage drop could cause the thermocouple ...

Page 16: ...t s bad Check resistance with volt meter Bad Auger Motor Remove the two retaining screws in the service panel and swing out of the way Remove the auger motor from the auger shaft and try to run the unit If the motor will turn the shaft is jammed on something If the motor will not turn the motor is bad Auger Jam Start by emptying the hopper Then remove the auger motor by removing the auger pin Remo...

Page 17: ...1 2 4 8 7 3 6 5 9 10 Parts Diagram 15 WARNING Never leave the grill unattended while operating Disconnect the grill from its power source when not in use ...

Page 18: ...ixed Wheel 893114 2 In order to maintain warranty components must be replaced using original manufacturers parts purchased through your dealer or directly from the appliance manufacturer Use of third party components will void the warranty 12 14 15 13 11 Key Part No Description Qty 11 80828 Auger Motor 1 12 893117 Auger 1 13 80829 Induction Fan 1 14 80830 Ignitor Cartridge 1 15 893116 Burnpot 1 16...

Page 19: ...Wiring Diagram With Searing Station 17 250V 5A ...

Page 20: ...Wiring Diagram Without Searing Station 18 250V 5A ...

Page 21: ...r is located on the nameplate attached to the grill When ordering repair parts always give the following information as shown in this list 1 The part number _______________________________________ 2 The part description ____________________________________ 3 The model number _____________________________________ 4 The serial number ______________________________________ How to Order Repair Parts 2...

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