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TLD-2500 OPERATING INSTRUCTION MANUAL

www.USAIndustries.com | (713) 941-3797 

©2022, USA Industries

M-OM-TLD2500-1.1

TLD-2500 TUBE TESTING GUNS

OPERATING INSTRUCTIONS

4.  Replacing the Shaft Support Tube Assembly:

The TLD Test Guns are shipped from the factory with three sets of seal stems (Fig. 1 & Fig. 2 

Item 3) tube assemblies. Tube test inside diameters (ID) are:

Stem I - .28” - .48” (7.1 mm – 12.3 mm)
Stem II - .49” - .83” (12.4 mm – 21.2 mm)
Stem III - .84” - 1.23” (21.3 mm – 31.3 mm)

1.  Remove all seal and washer sets as described in “Installing Replacement Seals” on page 3.
2.  Using an open ended wrench on the wrench flats machined on the actuating piston (Fig. 1 

& Fig. 2 Item 5) and a pipe wrench on the seal stem (Fig. 1 & Fig. 2 Item 3), loosen the tube 

from the piston inside the cylinder in a counter clockwise manner.

3.  Determine the correct size seal stem that is required for the tube ID being tested. All three 

seal stems are the same dimension at the cylinder base to fit into the piston. Use PTFE 

tape or similar product to lubricate and seal threads. Do not over tighten seal stem when 

reinstalling.

4.  Inspect the seal stem for any scars left from disassembly or reassembly phases. File or sand 

smooth if any irregularities exist.

5.  Reinstall seal and washer sets per previously outlined procedure in “Installing Replacement 

Seals” on page 3.

Warning! Other Replacement Parts/Repairs

UNDER NO CIRCUMSTANCES SHOULD AN ATTEMPT BE MADE TO 

SERVICE THE AIR CYLINDERS. ANY ATTEMPT TO PERFORM SERVICE ON 

CYLINDERS MAY VOID ANY AND ALL REMAINING WARRANTIES, IMPLIED 

OR OTHERWISE STATED!

Summary of Contents for TLD-2500

Page 1: ...TLD 2500 TUBE TESTING GUNS OPERATING MANUAL www USAIndustries com 713 941 3797 800 456 8721 315 State Street S Houston TX 77587 I N D U S T R I E S M OM TLD2500 1 1 AIR INJECTION GUN PLUGGING GUN...

Page 2: ...TING INSTRUCTIONS Contents 1 Air Injection Gun Illustration and Parts Listings 3 2 Plugging Gun Illustration and Parts Listings 4 3 Operating Procedures 5 7 4 TLD 2500 Sizing Chart 8 Fully Packaged TL...

Page 3: ...ce X with appropriate Seal Stem Size Number i e 1 2 or 3 Replace NNNN with required seal size Refer to sales catalog or call USA Industries Inc for a complete range of sizes Part Number is given for r...

Page 4: ...TS Replace X with appropriate Seal Stem Size 1 2 or 3 Replace NNNN with required seal size Refer to sales cata log or call USA Industries for a complete range of sizes Part Number is given for referen...

Page 5: ...for the TLD 2500 Gun can be manufactured for any tube ID from 0 28 1 23 7 1 mm 31 3mm For tube inside diameters larger than 1 23 contact USA Industries at 1 800 456 8721 The procedure for replacing t...

Page 6: ...by a faulty seal to the tube 9 Remove the Test Guns and relocate to the next tube Identify each leaking tube for repair with a mark While actual testing time is approximately 5 10 seconds per tube thi...

Page 7: ...stem Fig 1 Fig 2 Item 3 loosen the tube from the piston inside the cylinder in a counter clockwise manner 3 Determine the correct size seal stem that is required for the tube ID being tested All thre...

Page 8: ...TLD 2500 OPERATING INSTRUCTION MANUAL www USAIndustries com 713 941 3797 2022 USA Industries M OM TLD2500 1 1 TLD 2500 SIZING CHART...

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