USA Industries GripSafe Installation Manual Download Page 9

I

NDUSTRIES

, I

NC

.

I

NDUSTRIES

, I

NC

.

Since 1982

GripSafe Patents:
US – 9,927,058, 9,810,364 | CA – 3,004,787 | European Registration – 00626264-0001
Other US and Foreign Patents Pending

www.USAIndustries.com | (713) 941-3797 

©2019, USA Industries, Inc.

FRM-23.1 Rev.B

Table 2: GripSafe DBB Specifications Continued

Page 

9

 of 

24

Norm  

Max.

10S

GS-D-S-1600-010S

15.25

15.311 - 15.735

0.375

212

15.12

265

420

1-5/8"

1/4" FNPT

1" MNPT

1950

2500

10

GS-D-S-1600-010

15.13

15.187 - 15.611

0.375

210

15.12

255

395

1-5/8"

1/4" FNPT

1" MNPT

1975

2500

20

GS-D-S-1600-020

15.00

15.063 - 15.486

0.375

206

15.12

245

370

1-5/8"

1/4" FNPT

1" MNPT

2000

2500

30,STD,40S

GS-D-S-1600-STD

14.88

14.937 - 15.360

0.375

199

15.12

230

350

1-5/8"

1/4" FNPT

1" MNPT

2025

2500

40,XS,80S

GS-D-S-1600-XS

14.63

14.687 - 15.108

0.375

192

15.12

200

305

1-5/8"

1/4" FNPT

1" MNPT

2100

2500

60

GS-D-S-1600-060

14.31

14.375 - 14.795

0.375

192

15.12

205

315

1-5/8"

1/4" FNPT

1" MNPT

2200

2500

80

GS-D-S-1600-080

14.00

14.063 - 14.481

0.375

188

15.12

200

305

1-5/8"

1/4" FNPT

1" MNPT

2300

2500

100

GS-D-S-1600-100

13.56

13.625 - 14.041

0.375

188

15.12

195

295

1-5/8"

1/4" FNPT

1" MNPT

2350

2500

120

GS-D-S-1600-120

13.19

13.249 - 13.663

0.375

182

15.12

185

285

1-5/8"

1/4" FNPT

1" MNPT

2400

2500

140

GS-D-S-1600-140

12.75

12.811 - 13.223

0.375

182

15.12

180

275

1-5/8"

1/4" FNPT

1" MNPT

2500

2500

160

GS-D-S-1600-160

12.44

12.499 - 12.909

0.375

178

15.12

175

270

1-5/8"

1/4" FNPT

1" MNPT

2525

2500

10S

GS-D-S-1800-010S

17.25

17.311 - 17.745

0.375

270

15.12

395

605

1-5/8"

1/4" FNPT

1" MNPT

1725

2500

10

GS-D-S-1800-010

17.13

17.187 - 17.621

0.375

265

15.12

380

580

1-5/8"

1/4" FNPT

1" MNPT

1750

2500

20

GS-D-S-1800-020

17.00

17.063 - 17.496

0.375

260

15.12

365

555

1-5/8"

1/4" FNPT

1" MNPT

1775

2500

STD,40S

GS-D-S-1800-STD

16.88

16.937 - 17.370

0.375

254

15.12

345

530

1-5/8"

1/4" FNPT

1" MNPT

1800

2500

30

GS-D-S-1800-030

16.75

16.811 - 17.243

0.375

250

15.12

330

505

1-5/8"

1/4" FNPT

1" MNPT

1825

2500

XS,80S

GS-D-S-1800-XS

16.63

16.687 - 17.118

0.375

247

15.12

315

480

1-5/8"

1/4" FNPT

1" MNPT

1850

2500

40

GS-D-S-1800-040

16.50

16.563 - 16.994

0.375

245

15.12

295

450

1-5/8"

1/4" FNPT

1" MNPT

1975

2500

60

GS-D-S-1800-060

16.25

16.311 - 16.740

0.375

240

15.12

290

440

1-5/8"

1/4" FNPT

1" MNPT

2025

2500

80

GS-D-S-1800-080

15.75

15.811 - 16.238

0.375

235

15.12

280

425

1-5/8"

1/4" FNPT

1" MNPT

2100

2500

100

GS-D-S-1800-100

15.31

15.375 - 15.800

0.375

230

15.12

270

415

1-5/8"

1/4" FNPT

1" MNPT

2175

2500

120

GS-D-S-1800-120

15.08

15.137 - 15.561

0.375

225

15.12

265

405

1-5/8"

1/4" FNPT

1" MNPT

2175

2500

140

GS-D-S-1800-140

14.50

14.563 - 14.984

0.375

224

15.12

255

390

1-5/8"

1/4" FNPT

1" MNPT

2275

2500

160

GS-D-S-1800-160

14.06

14.125 - 14.543

0.375

219

15.12

245

375

1-5/8"

1/4" FNPT

1" MNPT

2350

2500

10S

GS-D-S-2000-010S

19.19

19.249 - 19.693

0.375

330

15.32

325

510

1-5/8"

1/4" FNPT

1-1/2" MNPT

1550

2500

10

GS-D-S-2000-010

19.13

19.187 - 19.631

0.375

324

15.32

320

495

1-5/8"

1/4" FNPT

1-1/2" MNPT

1550

2500

20,STD,40S

GS-D-S-2000-STD

18.88

18.937 - 19.380

0.375

317

15.32

295

450

1-5/8"

1/4" FNPT

1-1/2" MNPT

1600

2500

30,XS,80S

GS-D-S-2000-XS

18.63

18.687 - 19.128

0.375

308

15.32

270

410

1-5/8"

1/4" FNPT

1-1/2" MNPT

1650

2500

40

GS-D-S-2000-040

18.44

18.499 - 18.939

0.375

298

15.32

250

380

1-5/8"

1/4" FNPT

1-1/2" MNPT

1850

2500

60

GS-D-S-2000-060

18.00

18.063 - 18.501

0.375

292

15.32

240

370

1-5/8"

1/4" FNPT

1-1/2" MNPT

1875

2500

80

GS-D-S-2000-080

17.56

17.625 - 18.061

0.375

285

15.32

235

360

1-5/8"

1/4" FNPT

1-1/2" MNPT

1925

2500

100

GS-D-S-2000-100

17.06

17.125 - 17.558

0.375

278

15.32

230

350

1-5/8"

1/4" FNPT

1-1/2" MNPT

2000

2500

120

GS-D-S-2000-120

16.63

16.687 - 17.118

0.375

281

15.32

220

340

1-5/8"

1/4" FNPT

1-1/2" MNPT

2050

2500

140

GS-D-S-2000-140

16.12

16.183 - 16.612

0.375

270

15.32

215

330

1-5/8"

1/4" FNPT

1-1/2" MNPT

2075

2500

160

GS-D-S-2000-160

15.69

15.751 - 16.178

0.375

259

15.32

210

320

1-5/8"

1/4" FNPT

1-1/2" MNPT

2125

2500

10,10S

GS-D-S-2400-010

23.13

23.187 - 23.651

0.375

431

15.32

395

600

1-5/8"

1/4" FNPT

1-1/2" MNPT

1300

2500

20,STD,40S

GS-D-S-2400-STD

22.88

22.937 - 23.400

0.375

422

15.32

360

555

1-5/8"

1/4" FNPT

1-1/2" MNPT

1325

2500

XS,80S

GS-D-S-2400-XS

22.63

22.687 - 23.148

0.375

414

15.32

330

505

1-5/8"

1/4" FNPT

1-1/2" MNPT

1350

2500

30

GS-D-S-2400-030

22.50

22.563 - 23.024

0.375

409

15.32

320

490

1-5/8"

1/4" FNPT

1-1/2" MNPT

1550

2500

40

GS-D-S-2400-040

22.25

22.311 - 22.770

0.375

400

15.32

315

485

1-5/8"

1/4" FNPT

1-1/2" MNPT

1575

2500

60

GS-D-S-2400-060

21.69

21.749 - 22.206

0.375

382

15.32

310

470

1-5/8"

1/4" FNPT

1-1/2" MNPT

1625

2500

80

GS-D-S-2400-080

21.19

21.249 - 21.703

0.375

388

15.32

300

460

1-5/8"

1/4" FNPT

1-1/2" MNPT

1650

2500

100

GS-D-S-2400-100

20.56

20.625 - 21.076

0.375

374

15.32

290

445

1-5/8"

1/4" FNPT

1-1/2" MNPT

1700

2500

120

GS-D-S-2400-120

20.00

20.063 - 20.511

0.375

372

15.32

285

435

1-5/8"

1/4" FNPT

1-1/2" MNPT

1725

2500

140

GS-D-S-2400-140

19.50

19.563 - 20.009

0.375

366

15.32

275

420

1-5/8"

1/4" FNPT

1-1/2" MNPT

1750

2500

160

GS-D-S-2400-160

18.94

18.999 - 19.442

0.375

360

15.32

265

410

1-5/8"

1/4" FNPT

1-1/2" MNPT

1825

2500

10,10S

GS-D-S-3000-010

29.00

29.063 - 29.556

0.375

679

15.32

275

420

1-5/8"

1/4" FNPT

1-1/2" MNPT

900

2500

STD,40S

GS-D-S-3000-STD

28.88

28.937 - 29.430

0.375

673

15.32

260

400

1-5/8"

1/4" FNPT

1-1/2" MNPT

900

2500

XS,80S

GS-D-S-3000-XS

28.63

28.687 - 29.178

0.375

661

15.32

240

370

1-5/8"

1/4" FNPT

1-1/2" MNPT

900

2500

30

GS-D-S-3000-030

28.38

28.437 - 28.927

0.375

650

15.32

205

315

1-5/8"

1/4" FNPT

1-1/2" MNPT

900

2500

10

GS-D-S-3600-010

35.00

35.063 - 35.586

0.375

989

15.32

295

455

1-5/8"

1/4" FNPT

1-1/2" MNPT

625

2500

STD,40S

GS-D-S-3600-STD

34.88

34.937 - 35.460

0.375

982

15.32

285

435

1-5/8"

1/4" FNPT

1-1/2" MNPT

625

2500

XS,80S

GS-D-S-3600-XS

34.63

34.687 - 35.208

0.375

968

15.32

260

395

1-5/8"

1/4" FNPT

1-1/2" MNPT

625

2500

30

GS-D-S-3600-030

34.38

34.437 - 34.957

0.375

954

15.32

250

385

1-5/8"

1/4" FNPT

1-1/2" MNPT

625

2500

30

36

Part Number

Rec. 

ID Range*

(in)

Approx.

Tool Weight

(lbs)

24

18

20

Nominal Pipe

ID Clearance

(in)

Back

Pressure

Vent Thread

Back 

Pressure 

Rating

(PSI)

Between the 

Seal Test 

Pressure 

(PSI)

Tool Length

(in)

16

Nominal 

Pipe Size

(in)

Schedule

Fill & Vent

Port Thread

Tool

Diameter

(in)

Torque Range  

(ft-lbs)

Compression Hex 

Nut

Socket Size

(in)

Summary of Contents for GripSafe

Page 1: ...MANUAL GripSafe Patents US 9 927 058 9 810 364 CA 3 004 787 European Registration 00624264 0001 Other US and Foreign Patents Pending Large Double Block and Bleed DBB Plug www USAIndustries com 713 941...

Page 2: ...fe pipe plugging technology This manual covers the proper use of this technology to ensure safe operating conditions WARNING Do not use GripSafe equipment before fully reading and comprehending this m...

Page 3: ...nts prior to beginning a pressure test to ascertain and confirm that the maximum test pressure of your system is subjected to is in accordance with all applicable industry and site specific standards...

Page 4: ...tries com GripSafe Patents US 9 927 058 9 810 364 CA 3 004 787 European Registration 00626264 0001 Other US and Foreign Patents Pending www USAIndustries com 713 941 3797 2019 USA Industries Inc FRM 2...

Page 5: ...6 8721 info usaindustries com www USAIndustries com GripSafe Patents US 9 927 058 9 810 364 CA 3 004 787 European Registration 00626264 0001 Other US and Foreign Patents Pending www USAIndustries com...

Page 6: ...1 info usaindustries com www USAIndustries com GripSafe Patents US 9 927 058 9 810 364 CA 3 004 787 European Registration 00626264 0001 Other US and Foreign Patents Pending www USAIndustries com 713 9...

Page 7: ...usaindustries com www USAIndustries com GripSafe Patents US 9 927 058 9 810 364 CA 3 004 787 European Registration 00626264 0001 Other US and Foreign Patents Pending www USAIndustries com 713 941 379...

Page 8: ...2 MNPT 3425 2500 140 XX GS D S 1000 140 8 38 8 437 8 827 0 375 72 13 20 130 195 1 1 4 1 4 FNPT 1 2 MNPT 3475 2500 160 GS D S 1000 160 8 13 8 187 8 576 0 375 70 13 20 125 190 1 1 4 1 4 FNPT 1 2 MNPT 3...

Page 9: ...32 295 450 1 5 8 1 4 FNPT 1 1 2 MNPT 1600 2500 30 XS 80S GS D S 2000 XS 18 63 18 687 19 128 0 375 308 15 32 270 410 1 5 8 1 4 FNPT 1 1 2 MNPT 1650 2500 40 GS D S 2000 040 18 44 18 499 18 939 0 375 298...

Page 10: ...eparing the GripSafe DBB Plug for Installation 5 1 The GripSafe DBB should be in the Ready to Install position from the factory Figure 3 GripSafe Plug and Pipe Concentricity Page 10 of 24 If the pipe...

Page 11: ...age to equipment 6 Installing the GripSafe DBB Plug CAUTION Ensure pipe I D is clean and loose debris is removed to the deepest point the plug will be installed into If the pipe is lined or has an irr...

Page 12: ...can withstand 180 continuous and 225 Fahrenheit for short durations If high temperature seals are needed contact USA Industries for alternative sealing solutions Monitoring of pipe temperature at the...

Page 13: ...ual loss in pressure may be observed during this creep phase Seating the Seals is obtained by reapplying pressure until the pressure becomes stable This seal creep may also be observed when the system...

Page 14: ...sing a backpressure monitoring tee it may be useful to have a pressure gauge on the branch side of the tee while connecting the run side to the Backpressure Vent Port and a ball valve Further advantag...

Page 15: ...the reading on the measuring tape matches the difference found in Step 3 Example Testing a weld on a 14 Class 150 Weld Neck Flange Weld Zone Depth 5 00 12 Class 150 Plug Insertion Depth obtained from...

Page 16: ...be taken to not cover the weld area with the Seal as it could render a false outcome of a hydro test The plug may be out of center with the pipe To help center the plug in the pipe it may be desired t...

Page 17: ...r liquids through hosing can cause hose whip Take caution to avoid this failure to do so may result in injury to personnel or equipment 8 4 Loosen the Compression Hex Nuts in an even star pattern as t...

Page 18: ...ale and rust after several uses of the plug Inspection of this surface after use is necessary to keep the gripping strength of the Gripping Wedges at peak performance To clean simply use a mild dishwa...

Page 19: ...dustries com www USAIndustries com GripSafe Patents US 9 927 058 9 810 364 CA 3 004 787 European Registration 00626264 0001 Other US and Foreign Patents Pending www USAIndustries com 713 941 3797 2019...

Page 20: ...721 info usaindustries com www USAIndustries com GripSafe Patents US 9 927 058 9 810 364 CA 3 004 787 European Registration 00626264 0001 Other US and Foreign Patents Pending www USAIndustries com 713...

Page 21: ...into the GripSafe DBB plug Failure to follow this step may cause the Lifting Threads to fail under the load of the plug causing it to fall injuring personnel and or damage to the equipment 9 2 Instal...

Page 22: ...ing Device Bolts and Washers see Figure 15 NOTE There are 4 types of Telescoping Lifting Attachment 1 2 3 and 4 Each has different length and different hole locations to accommodate different size plu...

Page 23: ...ice Use one or two of the three anchor holes to orient the GripSafe DBB plug horizontally If none of the three holes comes close to the center gravity of the plug a Cheater Bar may be inserted in the...

Page 24: ...s US 9 927 058 9 810 364 CA 3 004 787 European Registration 00626264 0001 Other US and Foreign Patents Pending www USAIndustries com 713 941 3797 2019 USA Industries Inc FRM 23 1 Rev B GripSafe is a r...

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