USA Industries GripSafe Installation Manual Download Page 14

I

NDUSTRIES

, I

NC

.

I

NDUSTRIES

, I

NC

.

Since 1982

GripSafe Patents:
US – 9,927,058, 9,810,364 | CA – 3,004,787 | European Registration – 00626264-0001
Other US and Foreign Patents Pending

www.USAIndustries.com | (713) 941-3797 

©2019, USA Industries, Inc.

FRM-23.1 Rev.B

CAUTION:

 

If at any time during hydro testing a popping or clicking sound is heard, 

STOP 

IMMEDIATELY

 and slowly release the pressure from the system. Popping or clicking sounds during 

hydro testing could be a sign of the 

Wedge Gripper

 slipping, cracking, or one of the plug components 

failing. Remove the plug from the pipe or fitting and inspect for damage. 

Contact USA Industries 

for further assistance.

• 

It may be desirable to attach a gauge and vent hose assembly, or a backpressure monitoring 

tee, to the 

Backpressure Vent Port

 to bleed off any backpressure. The hose should 

be long enough to redirect vapor coming out of the vessel to a safe location away from 

personnel that may be in the area. A valve may also be attached to this port to allow safe 

backpressure removal before plug extraction (see 

Section 7)

. If using a backpressure 

monitoring tee, it may be useful to have a pressure gauge on the branch side of the tee 

while connecting the run side to the 

Backpressure Vent Port

 and a ball valve. Further 

advantages can be made by attaching a hose to the ball valve on the monitoring tee and 

running the hose to vent to a safe location away from workers that may be in the area.  

CAUTION:

 Fast flowing gases or liquids through hosing can cause hose whip. Take caution to avoid 

this, failure to do so may result in injury and/or equipment damage.

CAUTION:

 Do not stand directly in front of the GripSafe DBB plug at any time. Installed plugs 

should always be treated in this manner irrespective if the plug has backpressure on it or not.

CAUTION:

 If backpressure develops, constant observation of pressure observed through the use of an 

attached gauge and physical observation of pipe integrity is necessary to ensure safety to personnel and 

equipment. Any bulging, enlargement or tapering of the pipe is an indication of over pressuring. The 

Backpressure Rating listed in 

Table 1

 is for the pressure holding capability of the GripSafe Outboard 

Wedge Double Block and Bleed and could be well beyond the system design limitations in which it 

is being used to test.

Page 

14

 of 

24

Summary of Contents for GripSafe

Page 1: ...MANUAL GripSafe Patents US 9 927 058 9 810 364 CA 3 004 787 European Registration 00624264 0001 Other US and Foreign Patents Pending Large Double Block and Bleed DBB Plug www USAIndustries com 713 941...

Page 2: ...fe pipe plugging technology This manual covers the proper use of this technology to ensure safe operating conditions WARNING Do not use GripSafe equipment before fully reading and comprehending this m...

Page 3: ...nts prior to beginning a pressure test to ascertain and confirm that the maximum test pressure of your system is subjected to is in accordance with all applicable industry and site specific standards...

Page 4: ...tries com GripSafe Patents US 9 927 058 9 810 364 CA 3 004 787 European Registration 00626264 0001 Other US and Foreign Patents Pending www USAIndustries com 713 941 3797 2019 USA Industries Inc FRM 2...

Page 5: ...6 8721 info usaindustries com www USAIndustries com GripSafe Patents US 9 927 058 9 810 364 CA 3 004 787 European Registration 00626264 0001 Other US and Foreign Patents Pending www USAIndustries com...

Page 6: ...1 info usaindustries com www USAIndustries com GripSafe Patents US 9 927 058 9 810 364 CA 3 004 787 European Registration 00626264 0001 Other US and Foreign Patents Pending www USAIndustries com 713 9...

Page 7: ...usaindustries com www USAIndustries com GripSafe Patents US 9 927 058 9 810 364 CA 3 004 787 European Registration 00626264 0001 Other US and Foreign Patents Pending www USAIndustries com 713 941 379...

Page 8: ...2 MNPT 3425 2500 140 XX GS D S 1000 140 8 38 8 437 8 827 0 375 72 13 20 130 195 1 1 4 1 4 FNPT 1 2 MNPT 3475 2500 160 GS D S 1000 160 8 13 8 187 8 576 0 375 70 13 20 125 190 1 1 4 1 4 FNPT 1 2 MNPT 3...

Page 9: ...32 295 450 1 5 8 1 4 FNPT 1 1 2 MNPT 1600 2500 30 XS 80S GS D S 2000 XS 18 63 18 687 19 128 0 375 308 15 32 270 410 1 5 8 1 4 FNPT 1 1 2 MNPT 1650 2500 40 GS D S 2000 040 18 44 18 499 18 939 0 375 298...

Page 10: ...eparing the GripSafe DBB Plug for Installation 5 1 The GripSafe DBB should be in the Ready to Install position from the factory Figure 3 GripSafe Plug and Pipe Concentricity Page 10 of 24 If the pipe...

Page 11: ...age to equipment 6 Installing the GripSafe DBB Plug CAUTION Ensure pipe I D is clean and loose debris is removed to the deepest point the plug will be installed into If the pipe is lined or has an irr...

Page 12: ...can withstand 180 continuous and 225 Fahrenheit for short durations If high temperature seals are needed contact USA Industries for alternative sealing solutions Monitoring of pipe temperature at the...

Page 13: ...ual loss in pressure may be observed during this creep phase Seating the Seals is obtained by reapplying pressure until the pressure becomes stable This seal creep may also be observed when the system...

Page 14: ...sing a backpressure monitoring tee it may be useful to have a pressure gauge on the branch side of the tee while connecting the run side to the Backpressure Vent Port and a ball valve Further advantag...

Page 15: ...the reading on the measuring tape matches the difference found in Step 3 Example Testing a weld on a 14 Class 150 Weld Neck Flange Weld Zone Depth 5 00 12 Class 150 Plug Insertion Depth obtained from...

Page 16: ...be taken to not cover the weld area with the Seal as it could render a false outcome of a hydro test The plug may be out of center with the pipe To help center the plug in the pipe it may be desired t...

Page 17: ...r liquids through hosing can cause hose whip Take caution to avoid this failure to do so may result in injury to personnel or equipment 8 4 Loosen the Compression Hex Nuts in an even star pattern as t...

Page 18: ...ale and rust after several uses of the plug Inspection of this surface after use is necessary to keep the gripping strength of the Gripping Wedges at peak performance To clean simply use a mild dishwa...

Page 19: ...dustries com www USAIndustries com GripSafe Patents US 9 927 058 9 810 364 CA 3 004 787 European Registration 00626264 0001 Other US and Foreign Patents Pending www USAIndustries com 713 941 3797 2019...

Page 20: ...721 info usaindustries com www USAIndustries com GripSafe Patents US 9 927 058 9 810 364 CA 3 004 787 European Registration 00626264 0001 Other US and Foreign Patents Pending www USAIndustries com 713...

Page 21: ...into the GripSafe DBB plug Failure to follow this step may cause the Lifting Threads to fail under the load of the plug causing it to fall injuring personnel and or damage to the equipment 9 2 Instal...

Page 22: ...ing Device Bolts and Washers see Figure 15 NOTE There are 4 types of Telescoping Lifting Attachment 1 2 3 and 4 Each has different length and different hole locations to accommodate different size plu...

Page 23: ...ice Use one or two of the three anchor holes to orient the GripSafe DBB plug horizontally If none of the three holes comes close to the center gravity of the plug a Cheater Bar may be inserted in the...

Page 24: ...s US 9 927 058 9 810 364 CA 3 004 787 European Registration 00626264 0001 Other US and Foreign Patents Pending www USAIndustries com 713 941 3797 2019 USA Industries Inc FRM 23 1 Rev B GripSafe is a r...

Reviews: