Urschel COMITROL 1700 Instruction Manual Download | Manualshive

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PARTS

ORDERING INFORMATION . . . . . . . . . . . . . . . . . . . . . . 81

Ordering Parts, Returning Parts . . . . . . . . . . . . . . . . . . . 81

TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
FRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
OIL MIST LUBRICATOR ASSEMBLY . . . . . . . . . . . . . . . . 86
LUBRICATOR PLUMBING ASSEMBLY. . . . . . . . . . . . . . . 88
FEED ASSEMBLY, 3" Cutting Head, (62659) . . . . . . . . . . . 90
FEED ASSEMBLY, .500 Microcut (62660) . . . . . . . . . . . . . 92
FEED ASSEMBLY, .500 Microcut, w/Seal (62878) . . . . . . . . 94
FEED ASSEMBLY, .650 Microcut (62662) . . . . . . . . . . . . . 96
FEED ASSEMBLY, .650 Microcut, w/Seal (62879) . . . . . . . . 98
FEED ASSEMBLY, .650 Microcut (62781) . . . . . . . . . . . . 100
FEED ASSEMBLY, .650 Microcut, w/Seal (62880) . . . . . . . 102
FEED ASSEMBLY, .650 Microcut (62782) . . . . . . . . . . . . 104
FEED ASSEMBLY, .650 Microcut, w/Seal (62881) . . . . . . . 106
FEED ASSEMBLY, Slicing Head (62725) . . . . . . . . . . . . . 108
SPINDLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 110
CUTTING HEADS (Urschalloy) . . . . . . . . . . . . . . . . . . . 112
CUTTING HEADS (Fabricated) . . . . . . . . . . . . . . . . . . . 114
MICROCUT HEAD ASSEMBLY w/Tungsten Carbide Blades. 116

Numerical Description and Specifications . . . . . . . . . . . . 117

MICROCUT HEAD ASSEMBLY w/Zirconia Blades . . . . . . 118
BLADE HOLDING RINGS AND BACKING RINGS . . . . . . . 119
ELECTRICAL ASSEMBLY (NEMA components) . . . . . . . 120
ELECTRICAL ASSEMBLY (CE compliant). . . . . . . . . . . . 124
ELECTRICAL ASSEMBLY (Switches). . . . . . . . . . . . . . . 128
ELECTRICAL SCHEMATICS . . . . . . . . . . . . . . . . . . . . . 130
MOTOR AND DRIVE PARTS . . . . . . . . . . . . . . . . . . . . . 140
MOTOR BRAKE (50 lbs/ft) . . . . . . . . . . . . . . . . . . . . . . 142
MOTOR BRAKE (25 lbs/ft) . . . . . . . . . . . . . . . . . . . . . . 144
MACHINE LABELS . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
OPTIONAL PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
DIMENSIONAL DRAWING . . . . . . . . . . . . . . . . . . . . . . 154

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Summary of Contents for COMITROL 1700

Page 1: ...Instruction Manual COMITROL PROCESSOR MODEL 3600 SLANT SAFETY GENERAL INFORMATION INSTALLATION OPERATION MAINTENANCE PARTS LABORATORIES INCORPORATED...

Page 2: ......

Page 3: ...make changes at any time without notice This manual represents the machine as it is currently manufactured at the time of publication If your machine contains parts not shown or if there are any ques...

Page 4: ...other safety messages in this manual and on the machine Recognize the safety alert symbol which indicates a potential personal safety hazard 2 Never work beyond defined safety skills 3 Insist on thor...

Page 5: ...ng Principle 19 CUTTING HEADS AND IMPELLERS 20 Cutting Heads Impellers 20 Urschalloy Cutting Heads Fabricated Cutting Heads 21 INSTALLATION 23 SHIPMENT PRE INSTALLATION LOCATION LIFTING 24 Machine Shi...

Page 6: ...36 Inspection Reassembly 37 CUTTING HEADS 38 Resharpening Cutting Heads 38 ELECTRICAL ASSEMBLY 40 Inspection 40 TROUBLESHOOTING 44 PARTS 47 ORDERING INFORMATION 49 Ordering Parts Returning Parts for R...

Page 7: ...NING Any person who oper ates cleans repairs adjusts installs or supervises the operation of or uses this machine in any way must know and follow all safety rules and operating principles set forth in...

Page 8: ...6 This page intentionally left blank...

Page 9: ...ld attempt to clean adjust repair or maintain the machine Proper cleaning and maintenance procedures are found in the maintenance section of this manual 7 This machine contains protective covers and g...

Page 10: ...the dis charge chute 11666 PRECAUCION CAUTION MACHINE CONTAINS ROTATING PARTS SUCH AS SHARP KNIVES PULLEYS BELTS OR GEARS NEVER RUN MACHINE WITH ANY GUARD OR COVER REMOVED EVEN FOR CLEANING TURN THE...

Page 11: ...CION VOLVER A COLOCAR EL PROTECTOR O CUBIERTA DANGER PELIGRO Danger labels Figure 4 are visible when a protective cover or guard has been opened or removed This label warns you that the machine is ung...

Page 12: ...rely solely on these safety switches Always push the O STOP button then disconnect and lock out the power source When machine has come to a complete stop push the I START button to verify that the mac...

Page 13: ...attempt to operate the machine with a cover or guard opened removed or modified Serious personal injury may occur Covers and guards safety signs safety switches and brake motors are standard equipmen...

Page 14: ...m if the machine can be started while any cover or guard that is equipped with a safety switch is opened or removed DO NOT operate the machine in this condition Serious injury such as amputation could...

Page 15: ...one or both of the red relay condition LEDs are illuminated a safety switch circuit is open When the red switch output LEDs are illuminated they indicate which correspon ding safety switch is open Whe...

Page 16: ...complete stop WARNING Be careful to avoid contact with cutting parts and sharp edges exposed during the safety switch system test Contact with cutting parts and sharp edges could result in serious inj...

Page 17: ...O B W R 3 O B W R O B W R O R2 R1 L2 L1 R W B 1 3 6 7 5 4 1 2 9 8 Figure 11 Amplifier and safety switches with corresponding covers and guards 1 Cutting Enclosure 2 Front Cover with Feed Hopper 3 Ampl...

Page 18: ...16 This page intentionally left blank...

Page 19: ...17 GENERAL INFORMATION...

Page 20: ...P 7 5 kW totally enclosed fan cooled with brake Motors set at 60 hertz run 3600 RPM For motors set at different hertz see page 53 See motor specifications plate and motor manufacturer s instructions...

Page 21: ...eaches the impeller it revolves at a high speed inside the cutting head Centrifugal force propels the product outward past the cutting edges of the stationary reduction head The cutting head has unifo...

Page 22: ...Each style of cutting head is available in several different types Figure 14 page 21 The type indi cates the pattern and number of columns which contain the cutting edges Fewer columns will produce a...

Page 23: ...anging from 010 to 1 500 254 to 38 100 mm are available in the following types K 28 column type cutting heads are the most popular and are capable of cutting many kinds of product J 20 column type cut...

Page 24: ...22 This page intentionally left blank...

Page 25: ...23 INSTALLATION...

Page 26: ...vide level footing adequate lighting and venti lation and provisions for excessive noise levels Never locate machine in an area with a potentially explosive atmosphere Urschel Laboratories recommends...

Page 27: ...f the enclosure and lead to electrical failures Electrical components that fail due to water or chemical con tamination will not be covered under the warranty 2 Connect grounding conductor green or gr...

Page 28: ...26 This page intentionally left blank...

Page 29: ...re opening or removing any cover or guard always turn the power disconnect lockout switch to O OFF and lock out power source After machine has come to a complete stop press the I START button to verif...

Page 30: ...ty switch system if the machine can be started while any cover or guard that is equipped with a safety switch is opened or removed Do not operate the machine in this condition Serious injury such as a...

Page 31: ...method affects the quality and capacity of the finished product A uni form regulated flow of properly sized product is essential to satisfactory operation of the Model 3600 slant A meter calibrated to...

Page 32: ...may come into contact with cutting parts which could cause severe injury such as amputation 1 Push O STOP button then disconnect and lock out power source 2 Only qualified trained personnel should pro...

Page 33: ...s on this machine Before opening or removing any cover or guard always turn the power discon nect lockout switch to O OFF and lock out power source After machine has come to a complete stop press the...

Page 34: ...ne Figure 19 page 33 Front cover with feed hopper remove to service cutting parts Cutting enclosure generally does not require removal INSPECTION Inspect all covers and guards for damage Bent or twist...

Page 35: ...MAINTENANCE Covers and Guards 33 Figure 19 Covers and guards 1 Front Cover with Feed Hopper 2 Cutting Enclosure 1 2...

Page 36: ...these and other materials Solutions containing chlorine or acids can also be harmful Failure to com pletely remove these chemicals with an appropriate rinse will cause corrosion DAILY CLEANING PROCED...

Page 37: ...l injury If the machine does not have these signs or if they are no longer legible do not use the machine Install or replace the signs immediately INSPECTION Labels Inspect all safety signs on machine...

Page 38: ...ing head in place Lift carefully over impeller and remove from machine 4 Remove impeller hex nut washer and impeller CAUTION The impeller hex nut is self locking using a plastic insert It will deform...

Page 39: ...y removing cutting enclosure and cut ting head holder Four 4 wing nuts hold enclosure to the cutting head Install with lip facing out towards impeller REASSEMBLY 1 Install impeller with washer and hex...

Page 40: ...eign material See page 49 for ordering and returning parts information FABRICATED cutting heads with open ings between the horizontal separators of 0 150 to 1 500 3 81 to 38 10 mm may be resharpened b...

Page 41: ...n a soft jaw vise and file from outside to center File in one direction at a 45 angle to the land of the cutting surface Figure 22 page 38 NOTE Cutting head can be sharp ened until the land of the cut...

Page 42: ...following Starter enclosure Inspect interior of starter enclosure for corrosion If a signifi cant amount of water accumulates in the bottom of the starter enclosure check the breather drain Breather d...

Page 43: ...contactor and check with an ohmmeter Replace coil or contactor if necessary Overload relay NEMA CE enclo sures If overload relay has been tripped several times it may fail to reset and must be replace...

Page 44: ...eter Replace faulty fuse If problem persists contact Urschel Laboratories Red relay condition LEDs and any of the red switch output LEDs are illu minated the circuit for the sensor or resistor assigne...

Page 45: ...ion Resistors and sensor leads Check dielectric grease coating on resistors sensor leads and terminal strip Dielectric grease provides a moisture barrier to reduce the potential for premature amplifie...

Page 46: ...utton See Motor Overload page 30 Check amplifier See Amplifier pages 42 43 or Electrical Schematic pages 66 67 Check main transformer and amplifier fuses See Inspection pages 40 42 Inspect electrical...

Page 47: ...37 Sharpen or replace cutting head See Resharpening Cutting Heads pages 38 39 and Cutting Heads pages 54 57 Clean cutting head thoroughly Reduce feed rate Get product away from discharge end more rapi...

Page 48: ...46 This page intentionally left blank...

Page 49: ...47 PARTS...

Page 50: ...48 This page intentionally left blank...

Page 51: ...number of person to contact if further information is required by repair department Customers in U S A It is not necessary to inform Urschel Laboratories Inc by phone that you are returning parts for...

Page 52: ...PARTS Tools 50 2 1 3 4 5...

Page 53: ...0 T handle 9 16 hex 1 2 11011 Socket 9 16 1 3 62297 Wrench L handle 1 4 60542 Di o cut Impeller Wrench Di o cut impellers only 1 5 60302 Impeller Wrench dog leg and slant forward impellers only 1 1107...

Page 54: ...PARTS Slant Machine 52 1 17 14 21 22 10 6 4 7 5 15 8 9 20 19 18 16 3 2 12 13 11...

Page 55: ...mpeller 4 paddle Di o cut 3 1 12 60233 Impeller Washer 39 I D x 1 344 O D x 20 1 13 10249 Hex Nut 3 8 16 s s locking thick 1 14 60598 Cutting Enclosure slant 3 1 15 10036 Wing Nut 3 8 16 s s 4 16 Cutt...

Page 56: ...LOY Cast NUMBER OF COLUMNS 030 240 STANDARD CUTTING HEAD DESCRIPTION SPECIAL COLUMN CUTTING HEAD DESCRIPTION 3K 030 240 U 3 000 2900 6 U Description number with P after cutting head height indicates 1...

Page 57: ...56 3M 030070 U 66995 3K 030340 U 66938 3M 030080 U 66996 3A 120360 U 66824 3A 050080 U 66855 3K 030400 U 66828 3K 030090 U 66770 3K 030500 U 66795 3M 030090 U 66896 3K 050750 U 66819 3A 050100 U 66856...

Page 58: ...060 750 030 240 STANDARD CUTTING HEAD DESCRIPTION SPECIAL COLUMN CUTTING HEAD DESCRIPTION 3K 030 240 3 060 750 14 TYPE A 20 Column TYPE B 28 Column TYPE J 20 Column Special Column 28 Column TYPE K 28...

Page 59: ...3J 030030 67086 3K 060300 66524 3K 030030 66627 3J 030330 66781 3B 015035 66782 3J 030390 66559 3B 020035 66791 3K 030390 66605 3K 020035 66878 3J 030450 67010 3B 010040 66198 3J 030510 66472 3K 02004...

Page 60: ...PARTS 15 LB FT Stearns 56200 Brake Assembly 1 2 3 4 5 6 7 16 9 8 20 17 12 11 13 14 15 10 18 19 58...

Page 61: ...pport Plate Assembly 15 pound foot includes item 7 1 7 12903 Support Plate and Spring Stud Assembly 1 8 12893 Endplate and Seal Assembly includes item 9 1 9 12905 Seal for Endplate 1 10 12894 Housing...

Page 62: ...PARTS Electrical Assembly NEMA 49 48 47 48 4 1 2 3 5 7 6 8 9 10 11 12 13 22 23 24 25 26 28 31 33 32 30 40 41 34 35 37 36 38 35 39 32 32 43 44 45 14 16 46 15 17 27 20 18 42 21 19 0 25 50 75 100 125 150...

Page 63: ...er 4 27 13618 Retainer 4 28 13518 Earthing Bar 1 29 63219 Motor Load Indicator 3 1 2 face 1 30 13408 Padlock with chain 1 31 10012 Lock Washer 3 16 s s 3 32 10625 Round Head Machine Screw with washer...

Page 64: ...mbly CE compliant 14 26 23 24 25 21 22 20 26 12 13 11 15 3 4 2 6 5 7 12 52 50 51 1 27 28 29 41 42 43 30 18 16 39 19 17 31 0 25 50 75 100 125 150 45 47 45 49 40 38 34 32 35 37 26 26 32 33 36 48 46 8 10...

Page 65: ...25 1 25 Barrier and Spacer IEC 1 26 12751 End Anchor IEC 5 27 12882 Door Gasket fitting and adhesive required 1 28 13596 Fastener for Enclosure 4 29 13602 Nylon Washer 4 30 13618 Retainer 4 31 63219...

Page 66: ...64 PARTS Electrical Assembly 19 18 3 9 4 7 5 6 9 9 1 SWITCH NO 2 SWITCH NO 1 2 18 11 10 17 16 2 1 18 15 8 8 7 9 14 13 12 20 21 22...

Page 67: ...s locking 8 10 10046 Hex Head Cap Screw 5 16 18 x 7 8 4 11 10306 Hex Nut 5 16 18 s s locking 4 12 13465 Cable Tie Clip 7 13 11513 Cable Tie 7 14 11548 Cord Connector 90 250 375 includes items 15 17 2...

Page 68: ...8 5 63362 W57 18 6 20 0 63363 W58 20 1 21 6 63364 W59 21 7 23 0 63365 W60 23 1 24 7 63366 W61 24 8 28 5 63287 W62 28 6 30 4 63288 W63 30 5 32 0 63289 W64 10 HP MOTOR HEATER AM STOP G T T T 1 2 3 L L L...

Page 69: ...50 A 60603 G KM1 SB2 KM1 1 FR1 HL1 95 96 SB1 0 MCP SETTING CHART OVERLOAD RELAY 2T3 2T2 2T1 1T3 1T2 1T1 1L3 1L2 1L1 2L2 2L1 1L3 1L1 1L2 2 X1 1 3 4 5 6 2 RWBO RWBO RWBO RWBO RWBO RWBO MOTOR FLA C T 10...

Page 70: ...ARD OR COVER REMOVED MAY RESULT IN SERIOUS INJURY OR AMPUTATION READ AND UNDERSTAND INSTRUCTION MANUAL LA MAQUINA CONTIENE PIEZAS GIRATORIAS TALES COMO CUCHILLAS AFILADAS POLEAS CORREAS O ENGRANAJES N...

Page 71: ...11735 PORTUGUESE Po 11695 11696 11698 11699 11700 RUSSIAN Ru 11744 11745 11747 11748 11749 SERBO CROATION Sb 11109 11110 11112 11108 11854 SPANISH 11662 11663 11665 11666 11667 SWEDISH Sw 11709 11710...

Page 72: ...PARTS Optional Parts 70 7 8 5 6 7 8 3 2 4 10 1 9...

Page 73: ...1 12384 Plate Casters set of 4 includes items 5 8 1 5 12477 Swivel Caster plate type attaches to legs at motor end 2 6 12528 Rigid Caster plate type attaches to legs at feed discharge end 2 7 10058 H...

Page 74: ...MA TYPE 4 SS ELECTRICAL ENCLOSURE 8 45 215 mm 70 18 mm 38 64 981 mm 29 21 742 mm 18 00 457 mm 11 82 300 mm 12 00 305 mm 5 91 150 mm 8 63 219 mm 20 00 508 mm 11 23 285 mm 18 88 479 mm 11 21 285 mm 18 0...

Page 75: ......

Page 76: ...ion equipment INCORPORATED U S A 2503 Calumet Avenue P O Box 2200 Valparaiso IN 46384 2200 tel 219 464 4811 fax 219 462 3879 e mail info urschel com web site http www urschel com With subsidiaries and...

Page 77: ...Instruction Manual COMITROL PROCESSOR MODEL 1700 SAFETY OPERATION MAINTENANCE PARTS LABORATORIES INCORPORATED...

Page 78: ...28 28 989 Fax 011 49 6002 9250 23 Fax 011 30 1 28 15 115 e mail greece urschel com Netherlands Hoge Maat 1 Singapore 49 Jalan Pemimpin 01 09 3961 MG Wijk bij Duurstede Test Facility APS Industrial Bui...

Page 79: ...ther safety messages in this manual and on the machine Recognize the safety alert symbol w which indicates a potential personal safety hazard 2 Never work beyond defined safety skills 3 Insist on thor...

Page 80: ...Cut Impellers 22 GENERAL INFORMATION Slicing Heads 23 Operating Principle Description Sizes of Cut Impellers 23 INSTALLATION 24 Machine Shipment Pre Installation Plan Location Product Feed and Discha...

Page 81: ...assembly 47 Inspection 48 Reassembly 49 FEED ASSEMBLY Slicing Head 50 Disassembly 50 Inspection 51 Reassembly Adjustments 52 SPINDLE ASSEMBLY 53 Spindle Repair 53 Inspection Removal 54 Installation 55...

Page 82: ...SEMBLY 650 Microcut 62782 104 FEED ASSEMBLY 650 Microcut w Seal 62881 106 FEED ASSEMBLY Slicing Head 62725 108 SPINDLE ASSEMBLY 110 CUTTING HEADS Urschalloy 112 CUTTING HEADS Fabricated 114 MICROCUT H...

Page 83: ...SAFETY 7...

Page 84: ...onnel should attempt to clean adjust repair or maintain the machine Proper cleaning and maintenance procedures are found in the main tenance section of this manual 7 Prior to operating the machine the...

Page 85: ...NTAINS ROTATING PARTS SUCH AS SHARP KNIVES PULLEYS BELTS OR GEARS NEVER RUN MACHINE WITH ANY GUARD OR COVER REMOVED EVEN FOR CLEANING TURN THE MACHINE OFF DISCONNECT AND LOCK OUT POWER SOURCE BEFORE A...

Page 86: ...N VOLVER A COLOCAR EL PROTECTOR O CUBIERTA DANGER PELIGRO w Danger labels Figure 4 are visible when a protective cover or guard has been opened or removed This label warns you that the machine is ungu...

Page 87: ...ed or replaced if they do not work properly Never rely solely on these safety switches Always push the STOP button then dis connect and lock out the power source before removing any part from the mach...

Page 88: ...tially dangerous machine areas These covers and guards are of utmost importance to safe machine operation Never attempt to operate the machine with a cover or guard removed or serious injury may occur...

Page 89: ...15 OPERATION...

Page 90: ...vides maximum versatility in size reduction A partial list of applications includes Production of peanut butter coarse to fine texture Rework of broken pastry items for toppings Puree or chop fruits n...

Page 91: ...nsist of the impeller and the parts necessary to direct and contain prod uct to the cutting area The feed assembly used will be determined by the nature and size of the product to be cut Specific part...

Page 92: ...columns the openings between and thickness of horizontal separators and the material of construction See page 64 for more detailed information Cutting heads are available in two different styles each...

Page 93: ...500 are available in the following types K 28 column type cutting heads are the most popular and are capable of cutting many kinds of product J 20 column type cutting heads have fewer columns than K t...

Page 94: ...d three inch heights Two inch impellers require a smaller input product size but can be operated at higher speeds than three inch impellers which may improve results with certain applications The Dio...

Page 95: ...the blade angle if any in the microcut head See page 66 for more de tailed information Microcut Blades Tungsten carbide micro cut blades are available in two thicknesses 156 and 084 Figure 17 The 156...

Page 96: ...a particular application See pages 117 thru 118 for a complete list of mi crocut heads Impellers are listed with feed as semblies on pages 92 thru 107 IMPELLERS Several different impellers are availab...

Page 97: ...es held in place by adjustable knife holders Figure 20 See page 50 for ad ditional information SIZES OF CUT Slice thickness is adjustable from 020 to 060 See page 52 IMPELLERS Four impellers are avail...

Page 98: ...tion and provisions for excessive noise levels Never locate machine in an area with a potentially explosive atmos phere wCAUTION Always use the frame to lift or move the machine Figure 21 never the st...

Page 99: ...t and appropriate fittings to mate with con duit hub on the side of the starter enclo sure NOTE If voltage is not at least 95 of specified voltage the motor may become overloaded during operation 2 Co...

Page 100: ...34 bar maximum is connected to the air inlet Figure 23 page 27 A flexible hose should be used to prevent damage due to vi bration The air shut off valve is provided to shut down the lubricator when t...

Page 101: ...tallation 27 Figure 23 Oil mist lubricator assembly 1 Air Pressure Adjustment Knob 2 Air Shut off Valve 3 Air Inlet 4 Coalescing Filter 5 Pressure Gauge 6 Oil Mist Lubricator 7 Oil Level Sight Gauge 1...

Page 102: ...m in the safety switch circuit if the lights are not lit as indicated or if the machine starts with any cover or guard equipped with switch re moved DO NOT operate the machine in this condition Call a...

Page 103: ...chine should NOT start Only location 7 and the light corre sponding to the pressure switch in the lu bricator should be lit on control monitor A function check for oil supply necessitates draining oil...

Page 104: ...l sides so that operators can move safely and easily in a clean dry work area 3 Electrical power Machine must be properly wired and the starter enclosure door screws securely fastened 4 Safety switche...

Page 105: ...rting machine 3 Unlock power disconnect switch 4 Move lever to ON 5 Press START button 6 Let machine reach full operating speed before feeding product STOPPING PROCEDURE 1 Stop feeding product This al...

Page 106: ...the rate of feed Product must not be allowed to back up in the cutting enclosure Ideally prod uct should be discharged into an open receiv ing tank If a closed feed discharge system is used it must b...

Page 107: ...t while the machine is running You may come into con tact with cutting parts which could cause severe injury 1 Push STOP button then disconnect and lock out power source 2 Only qualified trained perso...

Page 108: ...35 MAINTENANCE...

Page 109: ...arings 2 Flush the impeller area thoroughly with a generous amount of water while machine is running This is not necessary with dry products In cases where product will not tolerate water flush with c...

Page 110: ...reservoir with clean filtered oil Make sure oil level is al ways visible in the oil level sight gauge Fig ure 26 NOTE Do not overfill reservoir Oil mist may be prevented from reaching spin dle even t...

Page 111: ...late remove to access drive belt spindle pulley adapter plate spindle mounting fasteners and lubricator plumbing lines INSPECTION Inspect all covers and guards for damage Bent or twisted parts will no...

Page 112: ...MAINTENANCE Covers and Guards 39 Figure 28 Covers and guards 1 Feed Adapter 2 Upper Enclosure 3 Lubricator Cover 4 Belt Cover 5 Cover Plate 1 2 5 3 4...

Page 113: ...he reservoir to the sight dome The oil falls into a venturi a drop at a time and is converted into an oil mist The finest mist is delivered to the spindle while the remaining larger mist particles are...

Page 114: ...at Urschel Laboratories Inc before the unit is shipped INSPECTION Coalescing filter The sight dome at the top of the coalescing filter indicates the condi tion of the filter element The dome will nor...

Page 115: ...et valve and swing lubricator out to reach back fastener 5 Unscrew sight dome and remove gas ket Remove oil feed and air by pass screws 6 Unscrew oil feed assembly and push venturi and gasket out from...

Page 116: ...up and down Install reservoir with gasket and fasten in place Install sight dome with gasket and oil feed and air by pass screws Replace bracket and tighten securely 4 Check all lubricator assembly ad...

Page 117: ...impeller and remove from machine 4 Remove impeller Three 3 fasteners hold impeller to impeller shaft NOTE Dio Cut impeller for 3 cutting head has an impeller plate with O ring Some impellers for 2 cu...

Page 118: ...he factory for re tip ping If impeller is worn excessively and insert seats are damaged it must be replaced Figure 32 Seal and mating ring or teflon seal 2 cut ting heads Clean and inspect seal Carbon...

Page 119: ...ate impeller backward counterclock wise several times by hand to make cer tain there is no metal to metal contact w wWARNING Keep fingers away from cut ting head Do not pinch fingers between cut ting...

Page 120: ...s require an impeller lifter supplied with machine for removal Fastener hole is threaded to accept lifter Some impellers also have a seal mating ring and retainer fastened to the bottom Handle impelle...

Page 121: ...Replace if neces sary see Reassembly page 49 O ring should also be replaced along with nose seal Mating surfaces on seal and ring should be free from nicks and scratches Feed adapter and lower retain...

Page 122: ...ully seated Figure 39 Tight en wear ring fasteners 2 Install microcut head Position on spindle flange and fasten securely 3 Install impeller on impeller shaft and tight en securely Release motor brake...

Page 123: ...facing up Figure 41 Remove fasteners holding knife clamps and remove clamps and knives At this point parts can be inspected for wear or damage see Inspection page 51 If knife holders or inserts requir...

Page 124: ...Discard when dull or damaged Sharpening should not be attempted Impeller Replace when leading edges of impeller blades become rounded from wear Knife clamps Use gauge provided to check clamps Figure 4...

Page 125: ...S 1 Adjust setting gauge Place setting block on gauge so that desired thickness step is over adjustable stop Figure 43 Adjust stop so that it touches the step lightly Turn jackscrew so that threaded e...

Page 126: ...ion to avoid future prob lems Down time is minimized and repair costs will be less 5 Exchange Program Because the com plete Comitrol spindle assembly is a costly item many customers choose not to keep...

Page 127: ...nd Installation page 55 REMOVAL 1 Disconnect and lock out power source shut off air supply and remove feed assem bly see Feed Assembly pages 44 52 2 Remove timing belt and spindle pulley See Disassemb...

Page 128: ...to reverse lines See Figure 47 Install O ring on inlet tube Turn on air supply and operate lubri cator briefly to insure proper delivery of lu bricant from inlet tube 4 Install spindle Carefully lower...

Page 129: ...1 Remove spindle from machine See page 54 2 Secure shaft from rotating Use a wood en block with drilled recesses for bearing housing pilots impeller shaft pilot and dow els Figure 49 For impeller shaf...

Page 130: ...ng retainer and O ring Remove seal from bearing retainer using seal tool and arbor press Figure 52 7 Remove bearings sleeve and bearing spacer from housing An arbor press may be necessary 8 Remove mat...

Page 131: ...e a 0015 feeler gauge and try to insert it at several points between the re duction head and flange Figure 55 You should NOT be able to insert the feeler gauge at any point If you can the bearing hous...

Page 132: ...ve wear cannot exceed 010 Bearing seats must be smooth with no signs of bearing slippage or corrosion Must measure 1 3780 1 3777 Impeller pilot must measure either 7498 7496 or 1 2498 1 2496 Any shaft...

Page 133: ...parts must be parallel within 0002 and within 0002 of each other in length Upper Bearing Retainer Bearing contact surface must be smooth with no signs of bearing slippage or galling Scrap and replace...

Page 134: ...ange of the retainer 2 Install mating ring onto impeller shaft Place starting sleeve on impeller shaft Se cure mating ring in clamp with the metallic side showing Using a small amount of water as a lu...

Page 135: ...Use a hollow tube approximately 9 3 4 long with 1 7 8 O D and at least 1 1 2 I D to hold bearing in place Figure 62 Apply light oil to seal face Using hand press insert shaft 7 Install bearing spacer...

Page 136: ...gs NOTE Bearings must start smoothly into bearing housing If bearings become wedged and drive housing down seal could be dam aged 9 Install bearing lock nut Secure impeller shaft from rotating Grease...

Page 137: ...type A or K have a different pattern and number of columns depending on whether the head is cast Urschalloy or fabricated Special column cutting heads are used for producing coarse or large chunks Th...

Page 138: ...d cutting heads 1 Remove cutting head from machine See page 44 2 Use appropriate file See chart Use a smooth second cut or bastard square file or a smooth or second cut mill flat file 3 Place cutting...

Page 139: ...rt number of the blade holding ring The next series of numbers identify the number of blades the ring will hold A final num ber if present represents the blade angle Note the thickness of the blades T...

Page 140: ...ng rings Examine carefully for nicks burrs or damage to seats which locate and hold each blade in place Loss of even one seat means ring must be replaced Figure 69 Lower ring Examine eight columns whi...

Page 141: ...rotating until it slips over the two offset locating pins 5 Install upper ring on lower ring while holding upper blade holding ring in place To insure correct position use alignment marks on upper and...

Page 142: ...of blade Blades must be straight up and down and pushed against backing ring Upper ring may be adjusted up or down slightly to ease blade installation 8 Tighten screws 1 4 turn at a time in sequence u...

Page 143: ...ades are turned over to present new cutting edges Microcut blades must be evaluated at this point Blades must be able to be re sharpened to a width of 335 0000 0005 Blades that are severely worn or th...

Page 144: ...t have been dam aged by foreign material or from coming in contact with the impeller generally cannot be re ground Figure 76 4 Specify the quantity of re ground blades re quired 5 Urschel Laboratories...

Page 145: ...rro sion Replace rubber boots and pilot light lens if damaged Fuses Remove transformer fuses Check with an ohmmeter or continuity light If one fuse is replaced all others of that type fuse should also...

Page 146: ...other sensor lead or resistor from a light location that was not lit Switch positions and reattach to monitor For example if light at location one was lit and light at location two was not attach sens...

Page 147: ...ult to remove Remove flange on spindle pulley and retainer on motor pulley to attach puller See Tools page 82 At this point drive parts can be inspected or changed See Drive Chart page 141 for appropr...

Page 148: ...ion for correct belt adjustment wCAUTION DO NOT overtighten belt by using a board or other lever Excessive belt tension may distort the impeller shaft To check for excessive belt tension measure clear...

Page 149: ...T button Inspect electrical system See Inspection page 72 Fill oil reservoir See Lubrication page 37 Check for leak or blockage in oil mist line Reset air pressure to 15 P S I 1 04 bar See Adjust ment...

Page 150: ...See Covers and Guards page 38 Fill oil reservoir See Lubrication page 37 Flush product from feed assembly before restarting Determine source of air failure and correct Flush product from feed assembly...

Page 151: ...st once a day Repair spindle see Spindle Re pair page 53 Check lubricator oil level and air pressure Lubri cator should be operating at 15 P S I 1 04 bar Clean and adjust lubricator if necessary see p...

Page 152: ...79 PARTS...

Page 153: ...de name and phone number of person to contact if further information is required by repair department Customers in U S A It is not necessary to inform Urschel Laboratories Inc by phone that you are re...

Page 154: ...82 PARTS Tools 1 2 3 4 12 5 6 7 8 9 10 11 18 13 14 19 20 21 23 22 24 25 27 26 28 16 17 15...

Page 155: ...ssembly 62878 1 15 62303 Gauge for checking knife clamp included with feed assembly 62725 1 16 63019 Gauge for setting slice head included with feed assembly 62725 1 17 63090 Setting Block for slicing...

Page 156: ...PARTS Frame Assembly 84 1 3 5 6 7 8 12 15 9 10 14 13 4 2 11...

Page 157: ...ng 1 5 63676 Sealing Screw 1 4 20 4 6 62430 Belt Guard 1 7 10249 Hex Nut locking 3 8 16 1 8 10270 Flat Washer 3 8 1 9 10015 Lock Washer 3 8 2 10 10059 Hex Head Cap Screw 3 8 16 x 1 1 4 1 11 62639 Seal...

Page 158: ...SWITCH LOW OIL LEVEL SWITCH URSCHEL PART NO 63328 WIRING DIAGRAM LOCATED ON INSIDE COVER OF TERMINAL JUNCTION BOX 1 2 3 4 5 7 8 9 10 12 13 14 15 11 16 17 20 21 22 23 24 4 18 12 15 16 19 20 TO SPINDLE...

Page 159: ...Washer 1 16 x 7 8 I D x 1 1 8 O D 2 22 11610 Cord Connector straight nylon 1 23 11611 Lock Nut 1 24 11612 Rubber Washer 7 8 I D x 1 1 8 O D x 1 16 thick neoprene 1 25 13465 Clip 2 26 63914 Filter Regu...

Page 160: ...PARTS Lubricator Plumbing Assembly 88 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 TO OIL MIST LUBRICATOR SPINDLE...

Page 161: ...1 4 tube 1 4 male 1 7 11463 Elbow 90 1 4 tube 1 8 27226 Clamp 2 9 62134 Oil Line Clamp 1 10 62136 Oil Drain Tube 1 62153 Adapter Plate Assembly includes items 11 15 1 11 62154 Adapter Plate With Tubes...

Page 162: ...PARTS Feed Assembly 3 Cutting Head 62659 90 2 26 26 26 11 13 12 17 3 1 5 10 20 19 22 23 24 25 8 9 14 15 18 16 7 62126 SPINDLE 6 4 21...

Page 163: ...rew 10 24 x 1 2 s s 4 16 10231 Hex Nut 10 24 s s locking 4 17 Cutting Head 3 1 ALTERNATE PARTS 18 63691 Conical Feed Hopper replaces hopper grid item 14 1 67143 Feed Adapter 2 Tri Clamp not shown 1 19...

Page 164: ...PARTS Feed Assembly 500 Microcut 62660 1 2 3 4 5 9 10 11 6 7 14 18 12 20 21 22 24 25 23 26 27 28 8 19 62126 SPINDLE 15 16 17 13 92...

Page 165: ...6 18 4 15 63450 Hopper Grid 1 16 10316 Hex Head Cap Screw 10 24 x 1 2 s s 4 17 10231 Hex Nut 10 24 s s locking 4 18 Microcut Head 1 ALTERNATE PARTS 19 63691 Conical Feed Hopper replaces hopper grid it...

Page 166: ...PARTS Feed Assembly 500 Microcut w Seal 62878 16 1 7 9 8 12 13 14 15 17 5 6 10 11 22 62855 SPINDLE 28 30 31 24 27 25 26 29 3 4 2 19 20 23 21 18 94...

Page 167: ...4 16 62652 Upper Enclosure microcut head 1 17 62287 Hand Knob With Washer 5 16 18 4 18 63689 Funnel Hopper 1 19 63450 Hopper Grid 1 20 10316 Hex Head Cap Screw 10 24 x 1 2 s s 4 21 10231 Hex Nut 10 2...

Page 168: ...PARTS Feed Assembly 650 Microcut 62662 96 10 4 2 3 1 6 5 7 8 9 12 16 62126 SPINDLE 18 20 19 21 22 13 14 17 15 11...

Page 169: ...crocut head 1 11 63689 Funnel Hopper 1 12 62287 Hand Knob With Washer 5 16 18 4 13 63450 Hopper Grid 1 14 10316 Hex Head Cap Screw 10 24 x 1 2 s s 4 15 10231 Hex Nut 10 24 s s locking 4 16 Microcut He...

Page 170: ...PARTS Feed Assembly 650 Microcut w Seal 62879 6 7 10 5 17 1 9 11 22 16 8 24 26 25 27 12 13 14 15 3 4 2 62855 SPINDLE 23 19 20 21 18 98...

Page 171: ...s 3 13 62623 Feed Adapter 650 impeller 1 14 62175 Wear Ring 1 15 10258 Hex Nut 10 32 s s locking 4 16 62652 Upper Enclosure microcut head 1 17 62287 Hand Knob With Washer 5 16 18 4 18 63689 Funnel Hop...

Page 172: ...PARTS Feed Assembly 650 Microcut 62781 100 10 4 2 3 1 6 5 8 11 16 62126 SPINDLE 18 20 19 17 9 7 13 14 15 12...

Page 173: ...locking 4 10 62652 Upper Enclosure microcut head 1 11 62287 Hand Knob With Washer 5 16 18 4 12 63689 Funnel Hopper 1 13 63450 Hopper Grid 1 14 10316 Hex Head Cap Screw 10 24 x 1 2 s s 4 15 10231 Hex...

Page 174: ...PARTS Feed Assembly 650 Microcut w Seal 62880 5 12 6 10 7 8 13 14 15 17 1 9 11 22 16 24 25 26 3 4 2 62855 SPINDLE 23 19 20 21 18 102...

Page 175: ...w 3 8 16 x 7 8 s s 3 13 62697 Feed Adapter veri cut impeller 1 14 62175 Wear Ring 1 15 10258 Hex Nut 10 32 s s locking 4 16 62652 Upper Enclosure microcut head 1 17 62287 Hand Knob With Washer 5 16 18...

Page 176: ...PARTS Feed Assembly 650 Microcut 62782 104 9 1 2 3 4 5 6 7 8 10 11 12 13 17 62126 SPINDLE 19 20 22 23 21 18 15 16 14...

Page 177: ...ng 1 12 10258 Hex Nut 10 32 s s locking 4 13 62287 Hand Knob With Washer 5 16 18 4 14 63450 Hopper Grid 1 15 10316 Hex Head Cap Screw 10 24 x 1 2 s s 4 16 10231 Hex Nut 10 24 s s locking 4 17 Microcut...

Page 178: ...PARTS Feed Assembly 650 Microcut w Seal 62881 106 13 21 1 8 7 15 17 6 11 10 9 12 62855 SPINDLE 23 24 26 27 25 3 5 4 2 14 16 22 18 19 20...

Page 179: ...microcut head 1 14 62719 Feed Adapter 3 with hopper uni cut impeller 1 15 62175 Wear Ring 1 16 10258 Hex Nut 10 32 s s locking 4 17 62287 Hand Knob With Washer 5 16 18 4 18 63450 Hopper Grid 1 19 103...

Page 180: ...PARTS Feed Assembly Slicing Head 62725 62126 SPINDLE 26 28 27 7 1 2 3 5 4 6 8 18 19 14 20 21 17 13 12 24 22 25 23 11 34 35 15 16 30 31 33 32 29 10 9 108...

Page 181: ...owel Pin 1 8 x 1 4 2 16 22071 Knife Locating Pin 2 17 66082 Knife Holder Insert 1 18 10259 Hex Nut 10 32 s s 1 19 66085 Knife slicing 1 20 66087 Knife Clamp 1 21 10224 Hex Head Cap Screw 10 24 x 1 4 s...

Page 182: ...PARTS Spindle Assembly 110 1 2 3 23 4 5 6 22 7 8 10 11 12 13 14 15 16 17 18 19 21 20 9...

Page 183: ...35 Socket Head Cap Screw 10 24 x 1 2 4 14 12229 Key 1 15 10131 Socket Head Cap Screw locking 3 8 16 x 3 4 1 16 27048 Ball Bearing 1 17 62118 Ball Bearings pair 1 18 62127 Lower Bearing Retainer 1 6285...

Page 184: ...COLUMNS THICKNESS OF HORIZONTAL SEPARATORS OPENING BETWEEN HORIZONTAL SEPARATORS INDICATES URSCHALLOY Cast 3 060 750 STANDARD CUTTING HEAD DESCRIPTION SPECIAL COLUMN CUTTING HEAD DESCRIPTION NOTE See...

Page 185: ...756 3M 030070 U 66995 3K 030340 U 66938 3M 030080 U 66996 3A 120360 U 66824 3A 050080 U 66855 3K 030400 U 66828 3K 030090 U 66770 3K 030500 U 66795 3M030090 U 66896 3K 050750 U 66819 3A 050100 U 66856...

Page 186: ...ING BETWEEN HORIZONTAL SEPARATORS 3 060 750 STANDARD CUTTING HEAD DESCRIPTION SPECIAL COLUMN CUTTING HEAD DESCRIPTION NOTE See page 19 for description of cutting head types Use 5 digit part number whe...

Page 187: ...3J 030390 66559 3B 015035 66782 3K 030390 66605 3B 020035 66791 3J 030450 67010 3B 020035 66791 3J 030510 66472 3K 020035 66878 3K 030510 66709 3B 010040 66198 3A 060510 66663 3K 020040 66517 3J 03075...

Page 188: ...2 11 66016 Hex Head Cap Screw special 4 12 62286 Hex Stud special 4 67025 Microcut Head Subassembly special includes items 13 20 1 13 67026 Lower Ring Assembly 316L includes item 14 1 14 10385 Dowel...

Page 189: ...22 66638 160 66023 66012 160084 0023 0339 67005 67006 66638 160 67007 66659 160084 2 0064 0339 66666 66667 66638 160 66668 66669 160084 5 0126 0337 66931 66932 66638 170 66933 66659 170084 2 0059 0270...

Page 190: ...4 0023 0339 66992 66667 66903 160 66668 66669 160084 5 0126 0337 66993 66932 66903 170 66933 66659 170084 2 0059 0270 66905 66026 66903 180 66027 66012 180084 0018 0208 66907 66881 66903 180 66882 666...

Page 191: ...84 2 66731 66730 66659 66739 190084 2 R 66968 66967 66659 66739 200084 66033 66032 66012 66845 200084 R 66970 66969 66012 66845 200084 1 66676 66675 66695 66889 200084 1 R 66972 66971 66695 66889 2000...

Page 192: ...al Assembly NEMA components 120 44 4 2 3 5 7 6 8 9 10 11 12 13 25 26 27 28 45 23 24 29 32 33 34 32 47 48 49 52 50 51 0 25 50 75 100 125 150 41 40 35 36 38 37 39 36 33 33 31 1 14 15 16 17 18 19 20 21 2...

Page 193: ...asher 4 28 13618 Retainer 4 29 13518 Earthing Bar 1 30 Circuit Breaker 1 31 13408 Padlock with chain 1 32 10012 Lock Washer 3 16 3 33 10625 Round Head Machine Screw w washer 10 32 x 1 2 10 34 10276 Ro...

Page 194: ...PARTS Electrical Assembly NEMA components 122 47 48 49 14 16 30 15 14 16 14 16 15 15 CIRCUIT BREAKER TRANSFORMER SIZE 2 STARTER SIZE 3 STARTER SIZE 4 STARTER...

Page 195: ...0 40 Volts 200 230 460 575 200 230 460 575 200 230 460 575 Item 30 Circuit Breaker 63418 63417 63416 63416 63567 63567 63417 63417 63567 63567 63418 63418 Item 47 Control Circuit Transformer 63666 136...

Page 196: ...tart Button Assembly includes item 3 1 3 12748 Protective Cap flush head IEC 1 PARTS Electrical Assembly CE compliant 3 4 2 48 50 49 51 48 43 43 0 25 50 75 100 125 150 56 23 20 21 22 2 5 5 8 6 5 7 10...

Page 197: ...nclosure 4 33 13602 Nylon Washer 4 34 13618 Retainer 4 35 Contactor includes items 36 37 36 12755 Front Mount Auxiliary Contact N O 1 37 12875 Coil 110 120 volts 50 60 hertz IEC 1 38 12877 Mechanical...

Page 198: ...Assembly CE compliant 126 24 35 35 ACROSS THE LINE A L STARTING METHOD USES ONE CONTACTOR CIRCUIT BREAKER WYE DELTA Y D STARTING METHOD USES THREE CONTACTORS PLUS MECHANICAL INTERLOCK AND PNEU MATIC T...

Page 199: ...9 63830 Electrical Ass y No 63856 63833 63859 63834 63891 63862 63835 Motor H P 15 15 30 30 30 40 40 Volts 400 400 400 400 230 400 400 Item 24 Circuit Breaker 12848 12847 12850 12849 63567 12869 12850...

Page 200: ...128 18 15 10 BRACKET FROM FUNNEL HOPPER OR FEED ADAPTOR 20 21 22 23 19 1 11 SWITCH NO 2 SWITCH NO 3 9 8 8 2 4 11 4 8 11 2 1 3 7 6 SWITCH NO 1 12 8 SWITCH NO 4 GREASE SPINDLE MACHINES ONLY 1 2 4 5 8 8...

Page 201: ...1 11620 Conduit Connector 90 1 1 2 CE compliant NEMA assemblies 1 17 11622 Sealing O Ring NEMA assemblies 1 18 11538 Conduit Bushing 1 1 4 x 1 1 2 NEMA assemblies use one of the bushings listed to fi...

Page 202: ...VOLTS 3 2 PRESSURE SWITCH LOW OIL SWITCH R1 R2 L1 L2 2 1 3 STOP START 0 VOLTS 115 VOLTS IMPELLER MOTOR T1 T2 T3 1 2 3 115 V 3 1 2 1 1 2 2 3 6 5 6 2 4 5 L1 L2 L3 O O B W R O B W R O B W R O B W R O B...

Page 203: ...RT STOP G IMPELLER MOTOR T T T 1 2 3 0 VOLTS 3 2 R1 R2 L1 L2 2 1 3 STOP START 0 VOLTS 115 VOLTS IMPELLER MOTOR T1 T2 T3 1 2 3 115 V 3 1 2 1 1 2 2 3 6 5 6 2 4 5 L1 L2 L3 O O B W R O B W R O B W R O B W...

Page 204: ...W R O B W R 1 2 1 2 3 4 5 6 0 1 A M1 1T1 1T2 FR1 1T3 2L1 2L2 2L3 KM1 50 63858 1L1 1L2 1L3 4L2 4L1 X1 2 1L1 1L2 1L3 NOTE FOR 380 415 VOLTS 15 H P 3 PHASE FU2 FU4 KM1 FR1 QF 1 3 80 VA M1 L1 L2 L3 PE 11...

Page 205: ...1T6 1T4 1T5 40 A 63832 G KM1 Y 2 SB2 KM1 Y 5 6 1 FR1 9 8 HL1 7 11 10 T C T O 8 Y 55 56 67 68 1 2 2 1 95 96 SB1 4 0 KM1 FU2 FU4 KM1 FR1 QF 1 3 80 VA M1 L1 L2 L3 PE 11 2 KW 3 3000 REV MIN 0 V 1 25 A 5 A...

Page 206: ...4 5 6 4L1 4L2 0 1 A NOTE FOR 380 415 VOLTS 30 H P 3 PHASE M1 1T1 1T2 FR1 1T3 2L1 2L2 2L3 KM1 1L3 1L2 1L1 100 63861 FU2 FU4 KM1 FR1 QF 1 3 80 VA M1 L1 L2 L3 PE 22 4 KW 3 3000 REV MIN 0 V 1 25 A 5 A 110...

Page 207: ...5 6 G KM1 Y 2 SB2 KM1 Y 5 6 1 FR1 9 8 HL1 7 11 10 T C T O 8 Y 55 56 67 68 1 2 2 1 95 96 SB1 4 0 KM1 R1 L2 L1 AMPLIFIER FU2 FU4 KM1 FR1 QF 1 3 80 VA M1 SB1 SB2 KM1 Y L1 L2 L3 PE 22 4 KW 3 3000 REV MIN...

Page 208: ...OR 1L2 1L1 1L3 FU3 1 80 A 1 2 2 1L1 1L2 1L3 2L1 2L2 2L3 1T1 1T2 1T3 NOTE FOR 230 VOLTS Y D 30 H P 3 PHASE Y 1T6 1T4 1T5 63892 W B R O SENSORS 12 V O B W R O B W R W R 1 2 3 4 3 R2 3 O B O B W R O B W...

Page 209: ...4 5 6 4L1 4L2 0 1 A NOTE FOR 380 415 VOLTS 40 H P 3 PHASE M1 1T1 1T2 FR1 1T3 2L1 2L2 2L3 KM1 1L3 1L2 1L1 125 63864 FU2 FU4 KM1 FR1 QF 1 3 80 VA M1 L1 L2 L3 PE 29 8 KW 3 3000 REV MIN 0 V 1 25 A 5 A 110...

Page 210: ...R O B W R 1 2 3 4 5 6 G KM1 Y 2 SB2 KM1 Y 5 6 1 FR1 9 8 HL1 7 11 10 T C T O 8 Y 55 56 67 68 1 2 2 1 95 96 SB1 4 0 KM1 FU2 FU4 KM1 FR1 QF 1 3 80 VA M1 SB1 SB2 KM1 Y L1 L2 L3 PE 29 8 KW 3 3000 REV MIN...

Page 211: ...PARTS Motor and Drive Parts 140 1 2 3 4 5 6 7 8 9 10 11...

Page 212: ...c See chart below PARTS Motor and Drive Parts 141 IMPELLER RPM 60 HZ IMPELLER RPM 50 HZ ITEM 9 MOTOR PULLEY Part No No Teeth ITEM 10 SPINDLE PULLEY Part No No Teeth ITEM 11 TIMING BELT Part No Length...

Page 213: ...PARTS Motor Brake 50 lbs ft 142 6 8 13 1 2 2 3 4 5 7 9 10 8 11 12 11 50 LBS FT 30 40 H P MOTORS...

Page 214: ...Gasket housing to end plate 1 7 63559 Housing Nut 2 8 63556 Spring and Spacer Kit 1 9 63351 Support Plate Assembly includes items 10 12 1 10 Solenoid Coil with plunger guides 1 11 63660 Pressure Spri...

Page 215: ...PARTS Motor Brake 25 lbs ft 144 25 LBS FT 15 H P MOTORS 1 3 4 6 2 5 8 9 10 11 10 7...

Page 216: ...1 5 63565 Gasket housing to endplate 1 6 63559 Housing Nut 2 7 63556 Spring and Spacer Kit 1 8 63351 Support Plate Assembly includes items 9 11 1 9 Solenoid Coil with plunger guides 1 10 63660 Pressur...

Page 217: ...ITH ANY GUARD OR COVER REMOVED MAY RESULT IN SERIOUS INJURY OR AMPUTATION READ AND UNDERSTAND INSTRUCTION MANUAL LA MAQUINA CONTIENE PIEZAS GIRATORIAS TALES COMO CUCHILLAS AFILADAS POLEAS CORREAS O EN...

Page 218: ...NESE Ch 11724 11725 11727 11723 11728 11326 POLISH Pol 11730 11731 11733 11734 11735 11326 GREEK Gr 11737 11738 11740 11741 11742 11326 SERBO CROATION Sb 11109 11110 11112 11108 11667 11326 RUSSIAN Ru...

Page 219: ...26 27 28 29 30 32 31 33 ITEM DIM DIM NO A B 1 2 89 7 63 2 4 00 6 80 3 8 00 4 73 4 12 00 2 80 ITEM DIM NO B 5 8 95 6 8 44 7 7 87 8 10 20 9 10 19 10 9 69 11 7 74 ITEM DIM NO B 12 8 95 13 8 44 Mounting h...

Page 220: ...40 Discharge Hopper Mount Assembly 1700 1 14 62035 Stud 5 16 x 2 9 32 6 15 10252 Hex Cap Nut locking 5 16 18 6 16 62036 Hopper Clamp 6 17 62052 Hand Knob 5 16 18 6 18 62639 Sealing Ring 17 1 MATING FI...

Page 221: ...PARTS Optional Parts 150 1 17 16 20 2 4 3 6 7 8 5 10 11 13 15 14 12 12 13 13 9 18 21 19 22...

Page 222: ...8 4 12 10233 Hex Head Cap Screw 10 24 x 1 4 13 10231 Hex Nut locking 10 24 8 14 10230 Hex Nut locking 1 4 20 2 15 10039 Hex Head Cap Screw 1 4 20 x 1 2 63692 Conical Hopper Assembly w 63689 feed hopp...

Page 223: ...PARTS Optional Parts 152 1 2 3 26 4 5 6 25 7 8 10 11 12 13 14 15 16 17 21 24 22 18 19 20 9 23...

Page 224: ...24 x 1 2 4 14 12229 Key 1 15 10131 Socket Head Cap Screw locking 3 8 16 x 3 4 1 16 62106 Ball Bearing grease packed 1 17 62119 Ball Bearings pair grease packed 1 18 62123 Lower Bearing Retainer 1 19 6...

Page 225: ...DIA MICROCUT 2 HEAD 3 HEAD 4 12 105mm 4 12 105mm 5 00 127mm 75 19 mm 10 25 260 mm 24 00 610 mm 19 40 493 mm 17 00 DIA 432 mm 14 50 368 mm 25 6 mm 20 00 508 mm 17 32 DIA 13 5mm 4 PLACES A 62087 FLOOR S...

Page 226: ...155...

Page 227: ...rly Fret 747 94398 Orly Aerogare Cedex Denmark Pilevej 24 Taulov 7000 Fredericia Germany Dieselstrasse 5 D 61239 Ober Morlen Netherlands Hoge Maat 1 3961 NC Wijk bij Duurstede Switzerland Steineggstr...

Page 228: ...itor See pages A2 A5 of this addendum for information on the amplifier Pgs 40 42 Oil mist lubricator assembly is no longer supplied with threaded port inserts NOTE The lubricator settings for the air...

Page 229: ...ARNING There is a problem in the safety switch circuit if the LEDs are not lit as indicated or if having removed a cover or guard equipped with switch the machine can be started DO NOT operate the ma...

Page 230: ...dition LEDs 3 Red Relay Condition LEDs 4 Red Attention LED 5 Red Switch Output LEDs 6 Sensor 7 Actuator RELAY CONDITION C 2 LOGIC AMPLIFIER FYQLA1 140R 3 D E S O L N E P O 117 V 6 O B W R 5 O B W R 4...

Page 231: ...istance the sensor or resistor has failed and must be replaced Both red relay condition LEDs are illu minated and the red attention LED is flashing the amplifier has detected a fault Inspect the condi...

Page 232: ...f any defect or damage is detect ed Check switch alignment Actuator must be within 1 16 1 6 mm of sensor to complete safety switch circuit Figure 6 MAINTENANCE Electrical Assembly A5 Figure 6 Safety s...

Page 233: ...A6...

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