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OPERATION INSTRUCTIONS

GENERAL SAFETY INFORMATION 
Always wear safety glasses when using a grease 
control valve.  Keep work area clean and remove 
any excess grease from tools, hands, and clothing 
after use.

 CAUTION: Excess grease, if left on floors, tools, 

or equipment, can create surfaces that become 
slippery.

FUNCTION

The grease control valve provides control of high 
pressure lubricants. The valve is designed for use 
with air operated grease pumps. When the air mo-
tor (not included) of the grease pump is supplied 
with compressed air, the pump starts operating 
when the handle of the control valve is squeezed. 
The pump will stop when the control handle is 
released. The control valve provides continuous 
grease flow when the handle is fully squeezed. 
The control valve can be used up-to a maximum 
inlet grease pressure of 6000 PSI (413 BAR)and has 
a pressure “boost” ability to increase outlet grea-
se pressure to up to 10,000 PSI (689 BAR). Pressure 
boost is achieved through repeated actuation of 
the control valve handle & very useful to open fro-
zen/clogged grease fittings.

 CAUTION: Do not exceed maximum working 

pressure of the lowest rated component. The con-
trol valve has a 6000 PSI (413 BAR) maximum inlet 
grease pressure.  

INSTALLATION:

1. 

Connect the extension tube and cou-

pler onto the valve outlet. The connection bet-
ween the extension tube and the valve outlet 
must be tight. Use thread sealant to ensure a leak-
proof joint.
2. 

Now connect the grease outlet hose 

from the air operated grease pump to the in-
let end of the grease control valve. Make sure 
that the hose from the grease pump has mating 
threads or else use an adaptor to match the two 
threads. Use thread sealant to ensure a leak-proof 
joint.  
NOTE: This valve has a 360° Z swivel between the 
grease hose & the inlet of the grease control val-
ve. It helps with maneuvering the grease control 
valve, without causing the hose to bend or kink. 
Make sure that all threaded connections are tight 
& sealed using a thread sealant. 

GENERAL SAFETY RULES

 WARNING: Read and understand all in-

structions. Failure to follow all indications list-
ed below, may result in electric shock, fire and/
or serious personal injury.

SAVE THESE INSTRUCTIONS.

DESCRIPTION

Designed for every-day lubrication of equipment 
and machines that are equipped with grease fit-
tings. Unlike other grease control valves which 
dispense grease at the same outlet pressure as the 
inlet, this one has a pressure boost mechanism. 
By simply pressing the trigger, inlet pressure can 
be boosted, which is great for unblocking frozen/
clogged fittings. The valve is designed to boost 
pressures up to 10 000 PSI (689 BAR) for 

23615

 & 8 

000 PSI (XX BAR) for 

23616 

with an inlet pressure 

of 6,000 PSI (413 BAR).

FEATURES

KNOW YOUR TOOL

Before attempting to use this product, become 
familiar with all of its operating features and 
safety requirements.

1

2

3

4

6

7

8

5

1. GRUB SCREW.
2. TOP NUT.
3. VALVE OUTLET.
4. EXTENSION TUBE.
5. COUPLER.
6. CONTROL HANDLE.
7. INLET.
8. VALVE BODY.

23615-23616 manual.indd   4

28/05/15   15:13

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