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9

1.64 ft (500 mm)

1.42 ft (435 mm)

Figure 8:  Allowable Tow Hitch Height

Care should always be taken while towing the TL49 on an
uneven or sloped surface. It is recommended that the set
of procedures that follow should be incorporated into a
normal working practice for towing the TL49 Work
Platform. The Procedures which should be followed when
transporting the TL49 are:
1.

The Platform is to be fully lowered, retracted and
slewed in the correct position.

2.

The Platform is to be securely stowed by inserting
the Boom Lock Down Pin in its place. This is
located at the bottom of the Second Post.

 3.

The Jockey Wheel that is fitted to the Towhitch is
to be extended until the Receiver is close to the
height of the vehicle’s tow bar.

4.

The Hand Brake is pulled to engage the brakes
(important if the machine is not on a level surface).

5.

The Outriggers are to be fully retracted and secured
in position.

6.

The key is turned to the off position.

7.

Move the vehicle as close as possible to the
Receiver.

8.

Lift the Towhitch on to the tow bar and make sure
the Receiver is properly secured.

9.

Release the Hand Brake and retract the Jockey
Wheel.

It is important that the Jockey Wheel is retracted as
fully as possible so that the wheel will not slew (turn)
while being transported. Failure to do so could
result in damage to the Jockey Wheel.

10.

The tailboard harness is connected to the vehicle’s
braking system by means of a 7 Pin Plug.

11.

Attach the Breakaway Safety Cable to the towing
vehicle.

The TL49 may then be towed.

CAUTION

z

the towing vehicle will support too much weight if
the Towhitch is too low.

If the TL49 is to be transported by other means then it
must be securely tied down to the transporting unit at
several points.
Recommended securing points are the four outrigger
support members on the Chassis and the Tow Bar
Weldment. Further securing points should be used if the
terrain on which the unit is travelling is rough or uneven.
Care should be taken when using tie downs that sensitive
parts of the TL49 (i.e. hosing, cabling etc.) are not
affected.
ALWAYS ensure that the Hand Brake is fully applied, that
all the booms are FULLY stowed and that the Boom Lock
Down Pin is in place.

Maintenance

BATTERY MAINTENANCE

Electrical energy for the motor is supplied by four 6 volt
batteries wired in series to give a 24 volts DC supply.
Proper care and maintenance of the batteries and motor
will ensure maximum performance from the work
platform.

Hazard of explosive gas mixture. Keep
sparks, flames and smoking materials away from
batteries
Always wear safety glasses when working
with batteries.
Battery fluid is highly corrosive. Rinse away
any spilled fluid thoroughly with clean water.

BATTERY INSPECTION AND
CLEANING

Check battery fluid level daily, especially if work platform
is being used in a warm, dry climate. If required, add
distilled water; use of tap water with a high mineral content
will shorten battery life.

If battery water level is not maintained, batteries will
not fully charge, creating a low discharge rate which
will damage Motor/Pump unit and void warranty.

WARNING

CAUTION

Summary of Contents for TL49

Page 1: ...loads or forces NEVER change or modify operating or safety systems INSPECT the machine thoroughly for missing decals cracked welds loose hardware hydraulic leaks damaged cables loose wire connections or wheel bolts NEVER use damaged equipment Contact UpRight Irl Ltd for instructions NEVER climb down an elevating assembly with the platform elevated NEVER use this machine unless the platform entranc...

Page 2: ... Toggle Switches until the Outrigger Foot Pads come into contact with the surface See Figure 1 Care should be exercised that the Foot Pads are orientated correctly When all four Outriggers are in contact with the surface the Chassis can then be elevated This should be done by extending each Outrigger one at a time in small increments until both of the Road Wheels have just cleared the ground 11 Th...

Page 3: ...a colleague to activate the Tilt Sensor The alarm should sound and normal controls should cease By turning the Platform Selector Switch to the Emergency Override position the DOWN functions RETRACT functions and SLEW functions only will be activated The Emergency Override functions should also give the Down Slew functions only when an Outrigger Limit Switch is deactivated Carry out the tests as ou...

Page 4: ...held to the Emergency Override Position 14 EMERGENCY STOP SWITCH Push red button to cut off power to all functions OFF Turn clockwise to release and restore power 3 JOYSTICK CONTROL LEVER Squeeze the Interlock Switch coloured red This will activate the controller T o activate the BOOM1 UP BOOM2 UP TELESCOPE 8 EMERGENCY STOP SWITCH Push red button to cut off power to all functions OFF Turn clockwis...

Page 5: ... activated When the Keyswitch is in the CHASSIS position and the Outriggers are properly deployed there should be no warning alarm DANGER WARNING Before operating the TL49 Work Platform it is imperative that the Pre Operation Inspection has been completed and any deficiencies have been corrected The operator must also be fully trained on this machine TOWING BeforeTowing ensurethattheElevatingAssem...

Page 6: ...ew function will operate if this is not correct 5 Select Boom 1 on the Function Selector Switch Check for overhead obstructions and when satisfied squeeze the red Interlock control on the Joystick Slowly move the Joystick forward to elevate Boom 1 The further the joystick is moved the faster the boom will move Pressure must be applied to the Interlock at all times while operation is required 6 Sel...

Page 7: ...pe Operate the lower boom first by pushing turning anticlockwise slowly until the boom starts to descend The speed of descent iscontrolled by the amount the valve is pushed turned anticlockwise ensure that the rate of descent is kept slow and under control Descent can be halted at any time by removing pressure from the red knob for the PUSH type or turning the TWIST type clockwise Repeat the opera...

Page 8: ...L49 Work Platform These should only be used when no operator is in the Platform for maintenance service or inspection purposes or if the operator has become incapacitated 2 It should be noted that in order to activate any of the Lower Control Toggle Switches on the Lower Control Box the Keyswitch located on the Outrigger Control Box must be turned anticlockwise to the CHASSIS position 3 Use the ap...

Page 9: ...ttach the Breakaway Safety Cable to the towing vehicle The TL49 may then be towed CAUTION z the towing vehicle will support too much weight if the Towhitch is too low If the TL49 is to be transported by other means then it must be securely tied down to the transporting unit at several points Recommended securing points are the four outrigger support members on the Chassis and the Tow Bar Weldment ...

Page 10: ...ems must first be checked 1 Correct voltage and current available to the charger WARNING 2 Extension cord is in good condition is no longer than 26 ft 8 m and is 12 ga 1 5 mm2 or larger 3 Charger will have an adequate time to allow a full charge i e ensure that power supply will not be switched off overnight 4 A C Voltage Selector Switch 110 220V is in the correct position All UpRight battery oper...

Page 11: ...oad Check all trailer lights and Daily Lights connecting plug Brake Apply handbrake and check Daily function Check brake shoes for wear 50h 30d Test auto reverse function 50h 30d Adjust brake shoes 50h 30d ROUTINE SERVICE Use the following table as a guide for routine maintenance Inspection and maintenance shall be performed by personnel who are trained and familiar with mechanical and electrical ...

Page 12: ...57427 000 2 REQUIRED 057418 000 4 REQUIRED 057421 000 2 REQUIRED 058534 000 2 REQUIRED 058532 000 1 REQUIRED 058533 000 2 REQUIRED 057424 000 3 REQUIRED 057416 000 2 REQUIRED 057385 000 8 REQUIRED 057429 000 2 REQUIRED 057430 000 2 REQUIRED 058536 000 1 REQUIRED 058535 000 2 REQUIRED 057382 000 2 REQUIRED 058761 000 1 REQUIRED 058760 000 2 REQUIRED 058539 000 1 REQUIRED 058011 000 1 REQUIRED 05801...

Page 13: ...ED 057425 001 1 REQUIRED 057426 000 1 REQUIRED 057420 000 1 REQUIRED 057434 000 1 REQUIRED NOT SHOWN BOOM LOCK PIN 058992 000 1 REQUIRED 057432 000 2 REQUIRED 057422 000 2 REQUIRED NOT SHOWN MOS90 DECAL 057387 000 1 REQUIRED 058760 000 2 REQUIRED 057417 010 4 REQUIRED 057431 001 1 REQUIRED 058802 000 1 REQUIRED 058012 000 1 REQUIRED 058538 000 1 REQUIRED 058080 000 1 REQUIRED 057424 000 3 REQUIRED...

Page 14: ...14 Notes ...

Page 15: ...15 Notes ...

Page 16: ...16 ...

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