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3

13.

Using the chassis control Toggle Switches, fully

ELEVATE 

Booms 1 & 2 and 

EXTEND

 the

Telescopic Boom.

14.

Visually inspect the elevating assembly and cage
mounting/structure, lift cylinders, cables and hoses
for leaks, damage or erratic operation. Check for
missing or loose parts such as nuts, bolts and
circlips.

15.

Test the Emergency Lowering Valves on the Upper
and Lower Lift Cylinder are operating correctly as
detailed on Page 6. 

PUSH/TURN

 the Emergency

Stop Button to identify that functions will indeed
cease when depressed.

16.

Check the 

SLEW

 left and right function.

17.

Return the machine to an elevated position just
above the Boom Rest 1 ft (300 mm). To confirm
that the Outriggers and Outrigger Limit Switches
will operate correctly while the machine is elevated,
it is then vital that each Outrigger Limit Switch is
individually tested.
Retract the Rear Left Outrigger using the Toggle
Switches on the Outrigger Control Box (will simulate
an Outrigger out of deployment). At this point the
TL49 should have the following characteristics;

the alarm will sound and the DOWN, RETRACT &
SLEW Boom functions only will be operable from the
Lower Controls.

The above test should be repeated for all Outriggers.

18.

Lower each boom until the Elevating Assembly is
fully stowed. Repeat all the above tests from
the Platform Controls.

19.

While testing the Platform Controls it is also
necessary to test that the Emergency Override
functions will work. While elevated in the Platform
request a colleague to activate the Tilt Sensor. The

alarm should sound and normal controls should
cease. By turning the Platform Selector Switch to
the 

Emergency Override position the DOWN

functions, RETRACT functions and SLEW
functions only will be activated.

The Emergency Override functions should also give
the Down & Slew  functions only when an
Outrigger Limit Switch is deactivated. Carry out
the tests as outlined in Item No.17 in this section.

The System Function Inspection is then complete.

PRE-TRANSPORT INSPECTION

20.

Lower the jockey wheel until it is in contact with the
surface.

21.

Retract the Outriggers fully. To do this the operator
must use the Toggle Switches on the Outrigger
Control Box to raise each Outrigger individually in
small increments until the road wheels are taking the
Work Platform’s weight. Raise the Outriggers until
they are locked in the required vertical position. The
Outriggers are now correctly stowed.

22.

Return the Keyswitch to the 

OFF

 (centre) position.

Check tyre pressures and thread depth. These
procedures are further detailed on Page 8.

If there are any concerns about the safe use or
operation of the TL49 following this
Pre-Operation Inspection 

DO NOT USE THE

TL49 WORK PLATFORM.

 Contact your

supplier or UpRight’s Product Support
Department.

WARNING

Figure 1:  Deploying the Outriggers

Outrigger Raised

Outrigger Lowered

To activate the Outrigger Control Box the Keyswitch
must be turned to the CHASSIS position. For each
Outrigger there will be a toggle switch. Each toggle
switch will have its corresponding graphic.

To deploy (lower) an Outrigger it’s toggle switch
should be held down. To retract (raise) an
Outrigger it’s toggle switch should be held up.

Summary of Contents for TL49

Page 1: ...loads or forces NEVER change or modify operating or safety systems INSPECT the machine thoroughly for missing decals cracked welds loose hardware hydraulic leaks damaged cables loose wire connections or wheel bolts NEVER use damaged equipment Contact UpRight Irl Ltd for instructions NEVER climb down an elevating assembly with the platform elevated NEVER use this machine unless the platform entranc...

Page 2: ... Toggle Switches until the Outrigger Foot Pads come into contact with the surface See Figure 1 Care should be exercised that the Foot Pads are orientated correctly When all four Outriggers are in contact with the surface the Chassis can then be elevated This should be done by extending each Outrigger one at a time in small increments until both of the Road Wheels have just cleared the ground 11 Th...

Page 3: ...a colleague to activate the Tilt Sensor The alarm should sound and normal controls should cease By turning the Platform Selector Switch to the Emergency Override position the DOWN functions RETRACT functions and SLEW functions only will be activated The Emergency Override functions should also give the Down Slew functions only when an Outrigger Limit Switch is deactivated Carry out the tests as ou...

Page 4: ...held to the Emergency Override Position 14 EMERGENCY STOP SWITCH Push red button to cut off power to all functions OFF Turn clockwise to release and restore power 3 JOYSTICK CONTROL LEVER Squeeze the Interlock Switch coloured red This will activate the controller T o activate the BOOM1 UP BOOM2 UP TELESCOPE 8 EMERGENCY STOP SWITCH Push red button to cut off power to all functions OFF Turn clockwis...

Page 5: ... activated When the Keyswitch is in the CHASSIS position and the Outriggers are properly deployed there should be no warning alarm DANGER WARNING Before operating the TL49 Work Platform it is imperative that the Pre Operation Inspection has been completed and any deficiencies have been corrected The operator must also be fully trained on this machine TOWING BeforeTowing ensurethattheElevatingAssem...

Page 6: ...ew function will operate if this is not correct 5 Select Boom 1 on the Function Selector Switch Check for overhead obstructions and when satisfied squeeze the red Interlock control on the Joystick Slowly move the Joystick forward to elevate Boom 1 The further the joystick is moved the faster the boom will move Pressure must be applied to the Interlock at all times while operation is required 6 Sel...

Page 7: ...pe Operate the lower boom first by pushing turning anticlockwise slowly until the boom starts to descend The speed of descent iscontrolled by the amount the valve is pushed turned anticlockwise ensure that the rate of descent is kept slow and under control Descent can be halted at any time by removing pressure from the red knob for the PUSH type or turning the TWIST type clockwise Repeat the opera...

Page 8: ...L49 Work Platform These should only be used when no operator is in the Platform for maintenance service or inspection purposes or if the operator has become incapacitated 2 It should be noted that in order to activate any of the Lower Control Toggle Switches on the Lower Control Box the Keyswitch located on the Outrigger Control Box must be turned anticlockwise to the CHASSIS position 3 Use the ap...

Page 9: ...ttach the Breakaway Safety Cable to the towing vehicle The TL49 may then be towed CAUTION z the towing vehicle will support too much weight if the Towhitch is too low If the TL49 is to be transported by other means then it must be securely tied down to the transporting unit at several points Recommended securing points are the four outrigger support members on the Chassis and the Tow Bar Weldment ...

Page 10: ...ems must first be checked 1 Correct voltage and current available to the charger WARNING 2 Extension cord is in good condition is no longer than 26 ft 8 m and is 12 ga 1 5 mm2 or larger 3 Charger will have an adequate time to allow a full charge i e ensure that power supply will not be switched off overnight 4 A C Voltage Selector Switch 110 220V is in the correct position All UpRight battery oper...

Page 11: ...oad Check all trailer lights and Daily Lights connecting plug Brake Apply handbrake and check Daily function Check brake shoes for wear 50h 30d Test auto reverse function 50h 30d Adjust brake shoes 50h 30d ROUTINE SERVICE Use the following table as a guide for routine maintenance Inspection and maintenance shall be performed by personnel who are trained and familiar with mechanical and electrical ...

Page 12: ...57427 000 2 REQUIRED 057418 000 4 REQUIRED 057421 000 2 REQUIRED 058534 000 2 REQUIRED 058532 000 1 REQUIRED 058533 000 2 REQUIRED 057424 000 3 REQUIRED 057416 000 2 REQUIRED 057385 000 8 REQUIRED 057429 000 2 REQUIRED 057430 000 2 REQUIRED 058536 000 1 REQUIRED 058535 000 2 REQUIRED 057382 000 2 REQUIRED 058761 000 1 REQUIRED 058760 000 2 REQUIRED 058539 000 1 REQUIRED 058011 000 1 REQUIRED 05801...

Page 13: ...ED 057425 001 1 REQUIRED 057426 000 1 REQUIRED 057420 000 1 REQUIRED 057434 000 1 REQUIRED NOT SHOWN BOOM LOCK PIN 058992 000 1 REQUIRED 057432 000 2 REQUIRED 057422 000 2 REQUIRED NOT SHOWN MOS90 DECAL 057387 000 1 REQUIRED 058760 000 2 REQUIRED 057417 010 4 REQUIRED 057431 001 1 REQUIRED 058802 000 1 REQUIRED 058012 000 1 REQUIRED 058538 000 1 REQUIRED 058080 000 1 REQUIRED 057424 000 3 REQUIRED...

Page 14: ...14 Notes ...

Page 15: ...15 Notes ...

Page 16: ...16 ...

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