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8

Figure 7:  Lifting the TL49

Minimum sling length

- 8 feet (2.5 m)

Straps to be through
Footpad as indicated
by the arrows
shown.

BY ROAD

It is important that before commencing transport
to ensure the vehicle used is capable of towing
4,189 lbs (1,900 Kg).

The TL49 is a road approved vehicle and therefore may be
transported behind a motor vehicle of suitable towing
capacity. It is recommended that the vehicle used should
have a tow bar where the top of the ball is at a height of
between 1.42 ft (435 mm) and 1.64 ft (500 mm) above
surface level. These dimensions are also indicated below in
Figure 8. This is for the following reasons;

z

the bottom of the Platform may be in danger of
hitting the surface while driving if the tow hitch is
above the upper limit.

CAUTION

Transportation

BY FORKLIFT

The TL49 is not designed to be forklifted, and does
not have provision on the Chassis to allow this
method of lifting. UpRight recommends the
procedure below for handling the machine.

BY CRANE

See specifications (Page 16) for the weight of
the work platform and be certain that lifting
apparatus is of adequate capacity to lift the
platform.

CAUTION

WARNING

Shaft for the 17 mm type gearbox is shown in
Figure 6.

3.

Remove the wrench.

CONTROL FROM GROUND LEVEL

1.

Chassis Boom Controls are fitted in the Control
Module of the TL49 Work Platform. These should
only be used when no operator is in the Platform
(for maintenance/service or inspection purposes), or
if the operator has become incapacitated.

2.

It should be noted that in order to activate any of the
Lower Control Toggle Switches on the Lower
Control Box the Keyswitch, located on the Outrigger
Control Box, must be turned anticlockwise to the

CHASSIS

 position.

3.

Use the appropriate toggle switch to raise or lower
Boom 1, Boom 2, Telescope or rotate as required.

AFTER USE EACH DAY

1.

Ensure that the Platform is fully lowered.

2.

Park the machine on a level surface, preferably
undercover, secure against vandals, children or
unauthorised operation. Apply the Hand Brake.

3.

Turn the Keyswitch to 

OFF

 and remove the key to

prevent any unauthorised operation.

4.

Recharge the batteries in accordance with the
instructions on Page 9.

The TL49 may be lifted by an overhead hoist/crane in the
following manner:
Four lifting straps capable of safely supporting the total
weight of the TL49 (4,189 lbs (1,900 Kg)), and at least 8
feet (2.5 m) long are required. This minimum length is
important to ensure the correct lifting angle. The straps
should be positioned as shown in Figure 7.

The four lifting straps

 (Positions 1, 2, 3 & 4) should be

positioned at the points indicated in Figure 7. Care must be
taken to ensure the straps do not interfere with any other
parts of the TL49.
The four straps should be routed between the Outrigger
Footpad’s and the Outrigger Weldment.

Outrigger

Footpad

Summary of Contents for TL49

Page 1: ...loads or forces NEVER change or modify operating or safety systems INSPECT the machine thoroughly for missing decals cracked welds loose hardware hydraulic leaks damaged cables loose wire connections or wheel bolts NEVER use damaged equipment Contact UpRight Irl Ltd for instructions NEVER climb down an elevating assembly with the platform elevated NEVER use this machine unless the platform entranc...

Page 2: ... Toggle Switches until the Outrigger Foot Pads come into contact with the surface See Figure 1 Care should be exercised that the Foot Pads are orientated correctly When all four Outriggers are in contact with the surface the Chassis can then be elevated This should be done by extending each Outrigger one at a time in small increments until both of the Road Wheels have just cleared the ground 11 Th...

Page 3: ...a colleague to activate the Tilt Sensor The alarm should sound and normal controls should cease By turning the Platform Selector Switch to the Emergency Override position the DOWN functions RETRACT functions and SLEW functions only will be activated The Emergency Override functions should also give the Down Slew functions only when an Outrigger Limit Switch is deactivated Carry out the tests as ou...

Page 4: ...held to the Emergency Override Position 14 EMERGENCY STOP SWITCH Push red button to cut off power to all functions OFF Turn clockwise to release and restore power 3 JOYSTICK CONTROL LEVER Squeeze the Interlock Switch coloured red This will activate the controller T o activate the BOOM1 UP BOOM2 UP TELESCOPE 8 EMERGENCY STOP SWITCH Push red button to cut off power to all functions OFF Turn clockwis...

Page 5: ... activated When the Keyswitch is in the CHASSIS position and the Outriggers are properly deployed there should be no warning alarm DANGER WARNING Before operating the TL49 Work Platform it is imperative that the Pre Operation Inspection has been completed and any deficiencies have been corrected The operator must also be fully trained on this machine TOWING BeforeTowing ensurethattheElevatingAssem...

Page 6: ...ew function will operate if this is not correct 5 Select Boom 1 on the Function Selector Switch Check for overhead obstructions and when satisfied squeeze the red Interlock control on the Joystick Slowly move the Joystick forward to elevate Boom 1 The further the joystick is moved the faster the boom will move Pressure must be applied to the Interlock at all times while operation is required 6 Sel...

Page 7: ...pe Operate the lower boom first by pushing turning anticlockwise slowly until the boom starts to descend The speed of descent iscontrolled by the amount the valve is pushed turned anticlockwise ensure that the rate of descent is kept slow and under control Descent can be halted at any time by removing pressure from the red knob for the PUSH type or turning the TWIST type clockwise Repeat the opera...

Page 8: ...L49 Work Platform These should only be used when no operator is in the Platform for maintenance service or inspection purposes or if the operator has become incapacitated 2 It should be noted that in order to activate any of the Lower Control Toggle Switches on the Lower Control Box the Keyswitch located on the Outrigger Control Box must be turned anticlockwise to the CHASSIS position 3 Use the ap...

Page 9: ...ttach the Breakaway Safety Cable to the towing vehicle The TL49 may then be towed CAUTION z the towing vehicle will support too much weight if the Towhitch is too low If the TL49 is to be transported by other means then it must be securely tied down to the transporting unit at several points Recommended securing points are the four outrigger support members on the Chassis and the Tow Bar Weldment ...

Page 10: ...ems must first be checked 1 Correct voltage and current available to the charger WARNING 2 Extension cord is in good condition is no longer than 26 ft 8 m and is 12 ga 1 5 mm2 or larger 3 Charger will have an adequate time to allow a full charge i e ensure that power supply will not be switched off overnight 4 A C Voltage Selector Switch 110 220V is in the correct position All UpRight battery oper...

Page 11: ...oad Check all trailer lights and Daily Lights connecting plug Brake Apply handbrake and check Daily function Check brake shoes for wear 50h 30d Test auto reverse function 50h 30d Adjust brake shoes 50h 30d ROUTINE SERVICE Use the following table as a guide for routine maintenance Inspection and maintenance shall be performed by personnel who are trained and familiar with mechanical and electrical ...

Page 12: ...57427 000 2 REQUIRED 057418 000 4 REQUIRED 057421 000 2 REQUIRED 058534 000 2 REQUIRED 058532 000 1 REQUIRED 058533 000 2 REQUIRED 057424 000 3 REQUIRED 057416 000 2 REQUIRED 057385 000 8 REQUIRED 057429 000 2 REQUIRED 057430 000 2 REQUIRED 058536 000 1 REQUIRED 058535 000 2 REQUIRED 057382 000 2 REQUIRED 058761 000 1 REQUIRED 058760 000 2 REQUIRED 058539 000 1 REQUIRED 058011 000 1 REQUIRED 05801...

Page 13: ...ED 057425 001 1 REQUIRED 057426 000 1 REQUIRED 057420 000 1 REQUIRED 057434 000 1 REQUIRED NOT SHOWN BOOM LOCK PIN 058992 000 1 REQUIRED 057432 000 2 REQUIRED 057422 000 2 REQUIRED NOT SHOWN MOS90 DECAL 057387 000 1 REQUIRED 058760 000 2 REQUIRED 057417 010 4 REQUIRED 057431 001 1 REQUIRED 058802 000 1 REQUIRED 058012 000 1 REQUIRED 058538 000 1 REQUIRED 058080 000 1 REQUIRED 057424 000 3 REQUIRED...

Page 14: ...14 Notes ...

Page 15: ...15 Notes ...

Page 16: ...16 ...

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