Upright LX31 Service & Parts Manual Download Page 1

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Publication Number 067904-000

Summary of Contents for LX31

Page 1: ...Publication Number 067904 000 ...

Page 2: ...DEL and SERIAL NUMBERS from the equipment nameplate Should the nameplate be missing the SERIAL NUMBER is also stamped on top of the chassis above the front axle pivot Stamped Serial Number Call Toll Free in U S A 1 800 926 LIFT UpRight Inc 801 South Pine Street Madera California 93637 TEL 559 662 3900 FAX 559 673 6184 PARTS 1 888 UR PARTS PARTSFAX 1 800 669 9884 067904 000 01 03 ...

Page 3: ...n which service whether or not recommended by Up Right Inc might be done or of the possible hazardous consequences of each conceivable way nor could UpRight Inc investigate all such ways Anyone using service procedures or tools whether or not recom mended by UpRight Inc must satisfy themselves thoroughly that neither personal safety nor machine safety will be jeopardized All information contained ...

Page 4: ...LX 31 41 Work Platform ii Foreword NOTES ...

Page 5: ...ake 4 13 Seal Replacement Rear Motor 4 14 Front Axle 4WD 4 16 Removal 4 16 Installation 4 16 Seal Replacement Front Motor 4 18 Table of Contents Section Page No No Section Page No No 1 0 Introduction Specifications 1 0 Introduction 1 1 Purpose 1 1 Scope 1 1 1 1 General Description 1 1 Platform 1 1 Controller 1 1 Elevating Assembly 1 1 Power Module 1 1 Control Module 1 1 Chassis 1 1 Purpose of Equi...

Page 6: ... 7 6 Final Assembly LX41 Two Wheel Drive Diesel 67542 000 7 6 Final Assembly LX31 Four Wheel Drive Gas 67504 000 7 10 Final Assembly LX41 Four Wheel Drive Gas 67544 000 7 10 Final Assembly LX31 Four Wheel Drive Diesel 67505 000 7 14 Final Assembly LX41 Four Wheel Drive Diesel 67545 000 7 14 Basic Assembly LX31 Two Wheel Drive 67510 000 7 18 Basic Assembly LX41 Two Wheel Drive 67512 000 7 18 Basic ...

Page 7: ...lter 4 5 4 5 Hydraulic Pump 4 6 4 6 Flow Meter Set Up 4 6 4 7 Valve Manifold 4 7 4 8 Proportional Controller 4 8 4 9 Platform Down Limit Switch 4 8 4 10 Axle Center Switch 4 9 4 11 Tilt Sensor 4 9 4 12 Hydraulic Manifold Exploded View 4 11 4 13 Hydraulic Pump 4 12 4 14 Rear Axle Assembly 4 12 4 15 Brake Assembly 4 13 4 16 Rear Drive Motor Assembly 4 15 4 17 Front Axle Assembly 4 16 4 18 Front Driv...

Page 8: ...ectrical Schematic Legend Two Wheel Drive Diesel Model S N 1000 1330 6 5 6 3 Electrical Schematic Legend Four Wheel Drive Gasoline Propane Model S N 1000 1330 6 7 6 4 Electrical Schematic Legend Four Wheel Drive Diesel Model S N 1000 1330 6 9 6 5 Electrical Schematic Legend Two Wheel Drive Gasoline Propane Model After S N 1330 6 11 6 6 Electrical Schematic Legend Two Wheel Drive Diesel Model After...

Page 9: ...t cylinder The hydraulic pump driven by the engine powers the cylinder Solenoid operated valves control raising and lowering Power Module The power module contains the engine hydraulic pump hydraulic reservoir and starter solenoid Control Module The control module contains the L P bottle and or fuel tank hydraulic valve manifold horn alarms volt hour meter electrical terminal strips battery and ch...

Page 10: ...65 sec 8 5o 12in 3m Side Side 6o 12in 3m Fore Aft Diesel or Gasoline 20 HP Kubota 3 Cylinder Water Cooled Engine Proportional Joystick Controller with Interlock Lever and Thumb Rocker Steering Speed Function Selector Switches and Emergency Stop Button 2WD 2 Wheel Hyd Motors 4WD 4 Wheel Hyd Motors 10 16 5 NHS 8 Ply 50psi 3 4 bar Two Spring Applied Hydraulic Release Multiple Disc 48 in 1 22 m 2WD 30...

Page 11: ...guardrail gate 4 Connect the negative lead to the negative battery terminal in power module Figure 2 1 Figure 2 1 Battery 2 1 1 Negative Battery Terminal 2 Battery 2 2 Transporting Work Platform By Crane 1 Secure straps to chassis tie down lifting lugs only Figure 6 By Truck 1 Maneuver the work platform into transport position and chock wheels 2 Secure the work platform to the transport vehicle wi...

Page 12: ...llow the recommended preservation procedures below PRESERVATION 1 Clean painted surfaces If the paint is damaged repaint 2 Fill the hydraulic tank to operating level fluid will be visible at the Sight Gauge DO NOT fill the hydraulic tank while the platform is elevated NOTE DO NOT drain the hydraulic system prior to long term storage 3 Coat exposed portions of extended cylinder rods with a preserva...

Page 13: ...HIGH TORQUE at the Torque Switch cuts power to the Series Parallel Relay the Series Parallel Valves or the Shunt Valve This allows oil to flow in parallel to the front two Drive Motors and the rear two Drive Motors which reduces the speed while increasing the torque of the drive function Machines equipped with outriggers must have them completely retracted see Leveling the Platform 3 0 With Platfo...

Page 14: ...ly stay energized if the Level Sensor is level within 2o the Up Relay completing the circuit to the Up Solenoid Valve and the Proportional Valve This will allow oil flow through the Proportional Valve regulating the speed to a rate which is proportional to the angle of Control Handle deflection through the Lift Valve through the Down Valve and to the Lift Cylinder raising the Plat form Machines eq...

Page 15: ...NEVER replace any component or part with anything other than original UpRight replacement parts without the manufacturer s consent ALWAYS read understand and follow all safety rules and operating instructions and the Scaffold Industry Association s MANUAL OF RESPONSIBILITIES ANSI SIA A92 6 1990 before operating or performing mainte nance on any UpRight self propelled aerial work plat form DESIGN F...

Page 16: ...e engine RPM when operating functions from the lower control panel 23 PLATFORM CHASSIS Turn switch to the left to enable platform SWITCH controls Turn switch to the right to enable chassis controls 24 CHOKE BUTTON Press to engage choke when starting gasoline dual fuel engine GLOW PLUG BUTTON Press and hold for 6 seconds to preheat diesel glow plugs before starting Down Alarm and Tilt Alarm are the...

Page 17: ...LX 31 41 Work Platform Operation Section Section Section Section Section 3 5 Figure 3 1 Controls and Indicators 3 2 3 1 19 17 12 18 15 14 16 23 4 7 3 5 1 2 6 11 9 8 10 20 22 24 13 21 ...

Page 18: ...ot hot coolant can cause severe burns SYSTEM FUNCTION INSPECTION STAND CLEAR of the work platform while performing the following checks Before operating the work platform survey the work area for surface hazards such as holes drop offs bumps and debris Check in ALL directions including above the work platform for obstructions and electrical conductors Protect control console cable from possible da...

Page 19: ...e knob 15 Turn the platform chassis switch to PLATFORM 16 Mount the platform making sure the gate is latched 17 Position drive lift switch to LIFT 18 Depress the interlock lever and slowly push the control lever to UP to raise the platform fully actuate the control lever to check proportional lift speed Slowly pull control lever to DOWN position to lower platform Check that lowering alarm sounds 1...

Page 20: ...ORQUE for climbing grades or travel ing in confined areas Steering 1 Push the steering switch RIGHT or LEFT to turn the wheels Observe the tires while maneuvering to insure proper direction Note Steering is not self centering Wheels must be returned to the straight ahead position by operating the steering switch Leveling the Platform Outrigger equipped machines only Never attempt to use the outrig...

Page 21: ...e knob and holding it 2 Once the platform is fully lowered release the knob to close the valve SWITCHING FUELS DUAL FUEL ONLY 1 With engine running turn the fuel selector switch Figure 3 1 to the center position 2 After the engine has quit running select the appro priate fuel supply 3 Restart the engine AFTER USE EACH DAY 1 Ensure that the platform is fully lowered 2 Park the machine on level grou...

Page 22: ... to keep gate latched at all times 5 Remove nuts bolts and washers from the top of the side guardrails Lift up and fold one side guardrail in so it rests on the deck Repeat with other side guardrails ERECTION PROCEDURE 1 Raise side guardrails making sure each is pushed down to secure the guardrail in the vertical posi tion 2 Install bolts washers and nuts between the side guardrails tighten secure...

Page 23: ...th Adapter Fittings 0 3000 PSI Hydraulic Pressure Gauge with Adapter Fittings 0 30 Gallon Hydraulic Flow Meter With 0 3000 P S I Simulated Load and Adapter Fittings UpRight P N 67040 000 Inclinometer 4 0 4 1 Preventative Maintenance Table 4 1 The Complete inspection consists of periodic visual and operational checks together with all necessary minor adjustments to assure proper performance Daily i...

Page 24: ...orm Check fasteners for proper torque Daily Deck and Check welds for cracks Daily Rails Check condition of deck Daily Tires Check for damage Daily Check air pressure 50 psi 3 4 bar Daily Check lug nuts torque to 90 ft lbs 123 Nm 30D COMPONENT INSPECTION OR SERVICES INTERVAL Y N R Hydraulic Wipe clean 30D Pump Check for leaks at mating surfaces 30D Check for hose fitting leaks Daily Check mounting ...

Page 25: ...n be rotated to the vertical position 6 From the left side of the machine disengage the locking pin securing the brace Rotate the scissor brace counterclockwise until it is vertical and be tween the two scissor center pivots 7 Push lower button and gradually lower platform until brace is supporting the platform 8 Disengage throttle by pushing throttle button in again the button will retract and th...

Page 26: ... inside the cells Rinse thoroughly with clean water Clean battery and cable contact surfaces to a bright metal finish whenever a cable is removed 4 4 4 4 Lubrication Refer to Table 4 1 for the lubrication intervals and Figure 4 2 for location of items that require lubrication service Refer to the appropriate sections for lubrication information on the Steering Linkage Torque hubs Hydraulic Oil and...

Page 27: ...e level of the sight gauge with ISO 46 hydraulic oil 8 Insert the replacement filter element into the filter body and press into position 9 Replace the filter body cover and screws ENGINE OIL AND FILTER Figure 4 4 1 Provide a suitable container to catch the drained oil Engine oil capacity is 4 quarts 3 25l 2 Place the container under the oil pan and remove the drain plug 3 When the drain plug is r...

Page 28: ...wo full turns 17 Increase simulated load pressure relief valve by turning clockwise until gauge reads 1500 P S I 18 Turn Horsepower Limiter adjustment screw clock wise until flow meter reads 12 G P M 19 Tighten large locknut on Horsepower Limiter Valve 20 Loosen small locknut on Horsepower Limiter Valve and turn adjustment screw counterclockwise two full turns 21 Increase simulated load pressure r...

Page 29: ...ft the platform to full height and hold until system bypasses 6 Turn the adjustment screw clockwise until the pressure reaches 3000 P S I 7 Replace the cap and return the Bidirectional Relief Valve and the Lift Relief Valve to their original positions 8 Repeat as necessary for the other Bidirectional Relief Valve 9 Remove the gauge and replace the Test Port Cap 7 Replace the cap or tighten the loc...

Page 30: ...e red L E D on the P C B 4 Adjust the Threshold Trimpot so that the machine just begins to move 5 Push the Control Handle fully forward and drive the machine over the 20 foot course Figure 4 9 Platform Down Limit Switch Note Do not steer the wheels during speed test insure that the front wheels are straight prior to this operation Allow the machine to rise to full speed and mark time from second t...

Page 31: ...proper pressure 2 Place machine on firm level surface 3 Use Inclinometer to ensure that the front and rear of the Chassis are level within 4 Adjust the three leveling locknuts until the bubble is centered in the circle on the attached bubble level 5 Elevate the platform until the magnetic switches open about 10 feet 3m and push the tilt sensor base to test the alarm circuit Alarm should sound Sets...

Page 32: ...ld in cleaning solvent to remove built up contaminants and then blow out all pas sages with clean compressed air 2 Inspect the manifold for cracks thread damage and scoring where O rings seal against internal and external surfaces 3 Wash and dry each component and check for thread damage torn or cracked O rings and proper operation 4 Replace parts and O rings found unserviceable ASSEMBLY NOTE Lubr...

Page 33: ...Section 4 11 LX 31 41 Work Platform Maintenance Figure 4 12 Hydraulic Manifold Exploded View 4WD Shown 4 7 ...

Page 34: ...connecting the brake and the torque hub Remove the brake 9 Remove the eight capscrews connecting the torque hub to the rear axle Remove the torque hub 4 8 Hydraulic Pump Figure 4 13 NOTE If the hydraulic tank has not been drained suitable means for plugging the hoses should be provided to prevent excessive fluid loss REMOVAL 1 Mark disconnect and plug the hose assemblies 2 Loosen the capscrews and...

Page 35: ... Figure 4 15 1 With shaft protrusion downward remove the cap screws 22 from the brake assembly 2 Remove the power plate 20 from the housing 1 3 Remove the gasket 2 discard 4 Remove the piston 13 from the power plate 20 by introducing low pressure air 15 psi into the hydraulic inlet Make sure the piston is pointed away from anyone 5 Remove o rings 15 17 and backup rings 14 16 from the inner and out...

Page 36: ...shaft seal 7 down onto shaft 27 making sure that lip on seal faces down see figure 1 for correct seal orienta tion until it contacts thrust washer 12 Remove plastic installation sleeve Carefully install the teflon backup seal 6 onto the shaft 27 with the flat side up and the seal lip facing the shaft seal 7 Place the metal backup shim 5 onto the shaft and against the teflon backup seal 6 Place the...

Page 37: ...etal Backup Shim 4 High Pressure Seal 5 Metal Backup Shim 6 Teflon Backup Seal 7 Shaft Seal 8 Housing Seal 9 Body Seals 2 10 End cover Seal 11 Seal Carrier 12 Thrust Washer 13 Thrust Bearing 2 14 Front Housing Bearing 15 Housing 16 Rear Housing Bearing 17 Drive Link 18 Manifold 19 Manifold Boot 20 Drive Link Spacer 21 Rotor Assembly 22 Balance Plate 23 Steel Balls 4 24 End cover 25 I D Tag Assembl...

Page 38: ...ve the E ring from the steering link pin 9 Lift the connecting link off of the steering link pin 10 Swing the trunnion assembly around to gain access to the inside 11 Remove the four nuts from inside the trunnion and remove the drive motor hub assembly Installation 1 Position the drive motor hub assembly into the steering trunnion and secure with the four nuts tighten 2 Install the connecting link...

Page 39: ...s 6 18 Capscrews 4 19 Wheel Flange 20 125mm Bearings 2 21 Bearing Spacer 22 Thrust Ring 23 Bearing Hub 24 Thrust Bearings 25 Rear Housing Bearing 26 Planetary Mount Studs 4 27 Mounting Nuts 4 28 Housing 29 Shaft 30 Drive Link 31 Divider Plate 32 Rotor Assembly 33 Manifold 34 Commutator Assembly 35 End cover Piston 36 Piston Spring 37 End cover 38 I D Tag Assembly 39 Assembly Bolts 7 40 Driver Cove...

Page 40: ...plate 31 Place manifold 33 onto rotor 32 with seal groove side up Install manifold seal 10 13 Install the commutator seal 11 into the commutator 34 with the metal side facing up Use finger pressure to press the seal down flush with the surface of the commutator Place the commutator Seal Replacement Front Motor Figure 4 18 19 1 Remove six bolts 40 from end cap 41 Lift end cap 41 off of wheel flange...

Page 41: ...even assembly bolts 39 and pre torque to 10 ft Lbs Using bolt torque sequence shown in figure 2 final torque all bolts to 50 ft Lbs 16 Place spacer 44 over shaft 29 Place driver 43 over shaft 29 while rotating wheel flange 19 slightly to allow splines to mate Place paper gasket 42 onto wheel flange 19 Reapply grease be tween driver 43 and end cap 41 only if end cap 41 does not have grease fitting ...

Page 42: ...perated check valves 2 Attach both ends of the cylinder to the upper and lower attachments with cylinder pins 3 Install the hex nuts onto the cylinder pins tighten 4 Remove the jackstands from under the chassis 5 Operate the work platform over rough terrain and check for proper function and leaks 4 10 Axle Cylinder 4WD Only REMOVAL Figure 4 20 Note Be sure platform is fully down and that ma chine ...

Page 43: ... 2 Rod seal 3 Wear ring 2 req d 4 O ring 5 Head 6 Backup ring 7 O ring 8 Rod weldment 9 Tube weldment 10 O ring 11 Slotted nut 12 Cotter pin 13 Piston seal 14 Piston 15 Wear ring 1 Axle Float Cylinder 2 Hex Nut 3 Front Axle Cover 4 Upper Attachment 5 Lower Attachment Figure 4 20 Floating Axle Assembly 4 10 ...

Page 44: ...low at least one hour for the seals to elastically restore to their original shape before assembly Refer to Figure 4 16 for component identification and placement 10 Stretch the o ring loader into the seal grove on the piston Verify that it has not been twisted or pinched Start one edge of the bidirectional piston seal into the grove in the piston and work it around into the grove with your thumbs...

Page 45: ...3 Wear ring 2 req d 4 Retaining ring 5 Head 6 Backup ring 7 O ring 8 Locknut 9 O ring 10 Rod weldment 11 Tube weldment 12 Piston seal 13 Piston 14 Wear ring Figure 4 22 Front Axle Assembly 4WD 1 Steer Cylinder 2 Clevis Pin 3 Hair Pin Retainer 4 Steering Link 5 Connecting Link 6 E Ring 7 Trunnion 8 Drive Motor 9 Wheel Nut ...

Page 46: ...onent Polishing is a sign of uneven loading when this occurs the surface should be checked for roundness Surfaces not round within 007 should be replaced 10 Inspect and clean the cushion orifice if any debris is present 11 Lubricate all components and seals with clean hydraulic oil prior to assembly Note During seal replacement steps do not use sharp edged tools to avoid cutting the seals After as...

Page 47: ...ts into the pivot pins 4 Install the down valve and cable assembly Adjust the cable to stop on the collar of the cable jacket before the down valve reaches the full extent of it s pull The down valve may leak if the cable is allowed to pull the spool of the valve beyond it s limit 5 Install the hoses 6 Lift and lower the machine for several cycles to work out the air Check for leaks repair as nece...

Page 48: ...ston from rod remove piston seal and discard 8 Clean all components with cleaning solvent Clean all loctite from foot pad bolt 9 Apply a light coating of hydraulic oil to all seals and sealing components prior to assembly Note During seal replacement steps do not use sharp edged tools to avoid cutting the seals After assembling all seals allow at least one hour for the seals to elastically restore...

Page 49: ...n Relief 5 Fitting 90o 6 Chassis Weldment 7 Capscrew 8 Outrigger Support Weldment 9 Outrigger Cylinder 10 Hex Nut 11 Washer 12 Counterbalance Valve Figure 4 25 Outrigger Cylinder Installation 1 Barrel Assembly 2 Rod 3 Piston 4 Seal Retainer 5 Head Cap 6 Sensor Assembly 7 Foot Pad 9 Counterbalance Valve 10 Foot Pad Bolt 11 Rod Wiper 12 Rod Seal 13 Static Seal 1 15 Piston Seal 4 13 ...

Page 50: ... the engine in high speed 2 Adjust the idle stop screw until the RPM reaches 1350 50 3 Apply one drop of sealant to protect the adjustment from vibration High Speed Figure 4 29 1 Warm up the engine for 20 minutes 2 Depress the throttle button to put the engine in high speed 2 Adjust the high speed screw until the RPM reaches 3000 50 3 Apply one drop of sealant to protect the adjustment from vibrat...

Page 51: ...e two lines 3 Replace the filter noting the direction of fuel flow as shown by the arrow on the body of the filter 4 Reposition the clamps tighten Figure 4 31 Gasoline Engine Air Filter PROPANE ENGINE Leak Idle Adjustment Figure 4 30 1 Turn leak idle screw in clockwise completely 2 Turn out counterclockwise 1 4 turn Load Screw Adjustment Figure 4 30 1 Set leak idle screw per above procedure 2 Loos...

Page 52: ...14 27 25 30 34 41 35 40 47 54 85 90 115 122 130 140 176 190 HOSES In Lbs Nm 135 145 15 16 215 245 24 28 430 470 49 53 680 750 77 85 950 1050 107 131 1300 1368 147 155 CARTRIDGE POPPET Ft Lbs Nm N A N A N A N A 25 30 34 41 35 40 47 54 85 90 115 122 130 140 176 190 TYPE SAE PART SERIES 4 6 8 10 12 16 Coil nuts 30 IN Lbs 3 Nm Figure 4 33 Diesel Engine Air Filter Filter Element Canister Wing Bolt DIES...

Page 53: ...HE U S A CALL 1 800 926 LIFT 5 1 Troubleshooting Guide Table 5 1 Troubleshooting Guide PROBLEM PROBABLE CAUSE REMEDY All functions 1 Blown Control Check 15 amp Control Circuit inoperable Circuit Breaker Breaker Replace if blown Engine does 2 Faulty Battery Check condition of battery not start If serviceable recharge battery If defective replace battery 3 Emergency Stop With the Emergency Stop Swit...

Page 54: ...ound 3 Lift Relay Faulty Check replace lift relay 4 Lift Valve faulty Test solenoid and replace if inoperable 5 Lift Relief Check and Replace the relief Valve valve if necessary PROBLEM PROBABLE CAUSE REMEDY Platform will 6 Drive Lift Switch on Test switch replace if not elevate upper controls inoperable cont d 7 Hydraulic Pump Check for pressure and delivery Repair or replace if inoperative 8 Pro...

Page 55: ...ade FWD and REV valves if symptoms change replace affected valve 4 Counterballance Trade Counterbalance Valves Valves If symptoms change replace affected valve Platform drifts 1 Emergency Ensure that the Emergency down Lowering Down Lowering Valve is completely Valve partly open or closed If the platform still drifts faulty down replace the valve 2 Faulty valve Check and replace O rings on O rings...

Page 56: ...Section Troubleshooting 5 4 LX 31 41 Work Platform 5 1 NOTES ...

Page 57: ...erial number 1330 Figure 6 8 Electrical Schematic Four Wheel Drive Diesel Model after serial number 1330 Figure 6 9 Electrical Schematic Two Wheel Drive Gasoline Propane Model With Outrigger Option after serial number 1330 Figure 6 10 Electrical Schematic Two Wheel Drive Diesel Model With Outrigger Option after serial number 1330 Figure 6 11 Electrical Schematic Four Wheel Drive Gasoline Propane M...

Page 58: ...w ninth relay from left 6 1 Electrical Schematics Table 6 1 Electrical Schematic Legend Two Wheel Drive Gasoline Propane Model S N 1000 1330 6 1 REFERENCE DESIGNATION NAME FUNCTION LOCATION R10 Steer Left Relay Switches power to steer Lower control box left solenoid second row tenth relay from left R11 Throttle Relay Switches power to throttle Lower control box solenoid second row eleventh relay f...

Page 59: ...r module inline Solenoid propane supply SOL5 Proportional Solenoid Controls proportional Right side of manifold valve port marked G SOL6 Forward Solenoid Controls forward valve Right side of valve manifold port marked K SOL7 Reverse Solenoid Controls reverse valve Right side of manifold port marked L SOL8 Lift Solenoid Controls lift valve Right side of manifold port marked J SOL10 Series Parallel ...

Page 60: ... Lift Relay Directs power from Lower control box forward S3 and reverse S2 first row first relay from switches to either forward right reverse or up down relays R14 Drive Relay Cuts power to forward Lower control box and reverse relays when first row second relay cutout relay is not energized from left and platform is elevated R15 Cutout Relay Cuts power to drive and Lower control box up relays wh...

Page 61: ...e port marked G SOL6 Forward Solenoid Controls forward valve Right side of valve manifold port marked K SOL7 Reverse Solenoid Controls reverse valve Right side of manifold port marked L SOL8 Lift Solenoid Controls lift valve Right side of manifold port marked J SOL10 Series Parallel Solenoid Controls series parallel Front side of manifold two valves ports marked Q R SOL12 Down Solenoid Controls do...

Page 62: ...ight SEN1 Level Sensor Provides power to cutout Control module relay when machine is level REFERENCE DESIGNATION NAME FUNCTION LOCATION ALM 1 Alarm Tilt Provides warning sound Lower control box when slope of machine exterior upper left side excedes 3o side to side Operated by the or fore and aft white wire ALM 2 Alarm Down Provides warning Lower control box sound when deck is exterior upper left s...

Page 63: ...alve manifold port marked K SOL7 Reverse Solenoid Controls reverse valve Right side of manifold port marked L SOL8 Lift Solenoid Controls lift valve Right side of manifold port marked J SOL9 Shunt Solenoid Controls shunt valve Front of manifold port markeed E SOL10 Series Parallel Solenoid Controls series parallel Front side of manifold two valves ports marked Q R SOL11 Axle Float Solenoid Control...

Page 64: ...pplies power to up Lower control box in relay panel second from top first from left REFERENCE DESIGNATION NAME FUNCTION LOCATION ALM 1 Alarm Tilt Provides warning sound Lower control box when slope of machine exterior upper left side excedes 3o side to side Operated by the or fore and aft white wire ALM 2 Alarm Down Provides warning Lower control box sound when deck is exterior upper left side low...

Page 65: ...al Right side of manifold valve port marked G SOL6 Forward Solenoid Controls forward valve Right side of valve manifold port marked K SOL7 Reverse Solenoid Controls reverse valve Right side of manifold port marked L SOL8 Lift Solenoid Controls lift valve Right side of manifold port marked J SOL9 Shunt Solenoid Controls shunt valve Front of manifold port markeed E SOL10 Series Parallel Solenoid Con...

Page 66: ... second row tenth relay from left 6 1 Electrical Schematics Table 6 5 Electrical Schematic Legend Two Wheel Drive Gasoline Propane Model After S N 1330 6 1 REFERENCE DESIGNATION NAME FUNCTION LOCATION R11 Throttle Relay Switches power to throttle Lower control box solenoid second row eleventh relay from left R12 Choke Relay Switches power to choke Lower control box solenoid second row twelfth rela...

Page 67: ...manifold valve port marked G SOL6 Forward Solenoid Controls forward valve Right side of valve manifold port marked K SOL7 Reverse Solenoid Controls reverse valve Right side of manifold port marked L SOL8 Lift Solenoid Controls lift valve Right side of manifold port marked J SOL10 Series Parallel Solenoid Controls series parallel Front side of manifold two valves ports marked Q R SOL12 Down Solenoi...

Page 68: ...m left REFERENCE DESIGNATION NAME FUNCTION LOCATION R13 Drive Lift Relay Directs power from Lower control box forward S3 and reverse S2 first row first relay from switches to either forward right reverse or up down relays R14 Drive Relay Cuts power to forward Lower control box and reverse relays when first row second relay cutout relay is not energized from left and platform is elevated R15 Cutout...

Page 69: ... Solenoid Controls proportional Right side of manifold valve port marked G SOL6 Forward Solenoid Controls forward valve Right side of valve manifold port marked K SOL7 Reverse Solenoid Controls reverse valve Right side of manifold port marked L SOL8 Lift Solenoid Controls lift valve Right side of manifold port marked J SOL10 Series Parallel Solenoid Controls series parallel Front side of manifold ...

Page 70: ... box in relay panel second from top first from left REFERENCE DESIGNATION NAME FUNCTION LOCATION ALM 1 Alarm Tilt Provides warning sound Lower control box when slope of machine exterior upper left side excedes 3o side to side Operated by the or fore and aft white wire ALM 2 Alarm Down Provides warning Lower control box sound when deck is exterior upper left side lowering Operated by red wire ALT A...

Page 71: ... Proportional Solenoid Controls proportional Right side of manifold valve port marked G SOL6 Forward Solenoid Controls forward valve Right side of valve manifold port marked K SOL7 Reverse Solenoid Controls reverse valve Right side of manifold port marked L SOL8 Lift Solenoid Controls lift valve Right side of manifold port marked J SOL9 Shunt Solenoid Controls shunt valve Front of manifold port ma...

Page 72: ...second from right S15 Emergency Stop Cuts power to lower Lower control box in Switch controls and engine panel top first from left REFERENCE DESIGNATION NAME FUNCTION LOCATION ALM 1 Alarm Tilt Provides warning sound Lower control box when slope of machine exterior upper left side excedes 3o side to side Operated by the or fore and aft white wire ALM 2 Alarm Down Provides warning Lower control box ...

Page 73: ...ls engine throttle Power module engine right side SOL2 Run Solenoid Controls fuel valve Power module engine on injection pump SOL5 Proportional Solenoid Controls proportional Right side of manifold valve port marked G SOL6 Forward Solenoid Controls forward valve Right side of valve manifold port marked K SOL7 Reverse Solenoid Controls reverse valve Right side of manifold port marked L SOL8 Lift So...

Page 74: ...witches power to down Lower control box alarm second row eighth relay from left R9 Steer Right Relay Switches power to steer Lower control box right solenoid second row ninth relay from left REFERENCE DESIGNATION NAME FUNCTION LOCATION R10 Steer Left Relay Switches power to steer Lower control box left solenoid second row tenth relay from left R11 Throttle Relay Switches power to throttle Lower co...

Page 75: ...lve Power module inline with gasoline supply SOL4 Propane Shut Off Controls propane valve Power module inline Solenoid propane supply SOL5 Proportional Solenoid Controls proportional Right side of manifold valve port marked G SOL6 Forward Solenoid Controls forward valve Right side of valve manifold port marked K SOL7 Reverse Solenoid Controls reverse valve Right side of manifold port marked L SOL8...

Page 76: ...e Lift Switch Supplies Power to Upper control box steering micro switch to the right of joystick drive or to drive lift relay lift S8 Torque Selector Switch Supplies power to series Upper control box parallel relay to the right of joystick REFERENCE DESIGNATION NAME FUNCTION LOCATION ALM 1 Alarm Tilt Provides warning sound Lower control box when slope of machine exterior upper left side excedes 3o...

Page 77: ...tches to drive relay when all outriggers are retracted SEN1 Level Sensor Provides power to cutout Control module relay when machine is level SOL1 Throtttle Solenoid Controls engine throttle Power module engine right side SOL2 Run Solenoid Controls fuel valve Power module engine on injection pump SOL5 Proportional Solenoid Controls proportional Right side of manifold valve port marked G SOL6 Forwar...

Page 78: ...oid second row seventh relay from left R7 Down Relay Switches power to down Lower control box solenoid second row seventh relay from left REFERENCE DESIGNATION NAME FUNCTION LOCATION R8 Down Alarm Relay Switches power to down Lower control box alarm second row eighth relay from left R9 Steer Right Relay Switches power to steer Lower control box right solenoid second row ninth relay from left R10 S...

Page 79: ...s Solenoid Controls Fuel Valve Power module inline with gasoline supply SOL4 Propane Shut Off Controls propane valve Power module inline Solenoid propane supply SOL5 Proportional Solenoid Controls proportional Right side of manifold valve port marked G SOL6 Forward Solenoid Controls forward valve Right side of valve manifold port marked K SOL7 Reverse Solenoid Controls reverse valve Right side of ...

Page 80: ...rive Lift Switch Supplies Power to Upper control box steering micro switch to the right of joystick drive or to drive lift relay lift S8 Torque Selector Switch Supplies power to series Upper control box parallel relay to the right of joystick REFERENCE DESIGNATION NAME FUNCTION LOCATION ALM 1 Alarm Tilt Provides warning sound Lower control box when slope of machine exterior upper left side excedes...

Page 81: ...hen all outriggers are retracted SEN1 Level Sensor Provides power to cutout Control module relay when machine is level SOL1 Throtttle Solenoid Controls engine throttle Power module engine right side SOL2 Run Solenoid Controls fuel valve Power module engine on injection pump SOL5 Proportional Solenoid Controls proportional Right side of manifold valve port marked G SOL6 Forward Solenoid Controls fo...

Page 82: ...g on tight radius SV1 Sense Line Shuttle Valve Not used Not serviceable SV2 Sense Line Shuttle Valve Allows pilot pressure to Stack valve located pump sense line from between steering valve steering V1 and manifold SV3 Drive Shuttle Valve Allows oil pressure from Not serviceable drive to release brakes 6 2 REFERENCE DESIGNATION NAME FUNCTION LOCATION V1 Steering Valve Controls oil flow to Top of m...

Page 83: ...Schematics Section LX 31 41 Work Platform 6 27 6 2 Figure 6 13 Hydraulic Schematic Two Wheel Drive Model ...

Page 84: ...verride for emergency lowering REFERENCE DESIGNATION NAME FUNCTION LOCATION CV1 Drive Make up Check Prevents cavitation of down Inline valve located stream motor when turning bottom of manifold CV2 Sense Line Check Not Used Not servicable CYL1 Steering Cylinder Actuates steering linkage Front axle assembly to steer front wheels CYL2 Axle Float Cylinder Locks front axle when Front axle assembly pla...

Page 85: ...Schematics Section LX 31 41 Work Platform 6 29 6 2 Figure 6 14 Hydraulic Schematic Four Wheel Drive Model ...

Page 86: ... right REFERENCE DESIGNATION NAME FUNCTION LOCATION CV1 Drive Make up Check Prevents cavitation of down Inline valve located stream motor when turning bottom of manifold CV2 Sense Line Check Not Used Not servicable CV3 10 Outrigger Sense Line Allows oil flow to load Outrigger valve manifold Check Valves sense line only CYL1 Steering Cylinder Actuates steering linkage Front axle assembly to steer f...

Page 87: ...Schematics Section LX 31 41 Work Platform 6 31 Figure 6 15 Hydraulic Schematic Two Wheel Drive Model w Outriggers 6 2 ...

Page 88: ...e line from between steering valve steering V1 and manifold SV3 Drive Shuttle Valve Allows oil pressure from Not serviceable drive to release brakes REFERENCE DESIGNATION NAME FUNCTION LOCATION V1 Steering Valve Controls oil flow to Top of manifold ports steering cylinder CYL1 marked D V2 Axle Float Valve Allows pilot pressure to Front of manifold port release P O check valves marked F on axle flo...

Page 89: ...Schematics Section LX 31 41 Work Platform 6 33 Figure 6 16 Hydraulic Schematic Four Wheel Drive Model w Outriggers 6 2 ...

Page 90: ...hematics 6 3 6 3 Component Location Lower Control Box Open Figure 6 17 Terminal Strip Relay Identification Figure 6 18 Outrigger Valve Locations EXT EXT EXT EXT RET RET RET RET Right Hand Front Left Hand Front Left Hand Rear Right Hand Rear ...

Page 91: ...Schematics Section 6 35 LX 31 41 Work Platform Figure 6 19 Hydraulic Manifold 6 3 ...

Page 92: ...Section 6 36 LX 31 41 Work Platform Schematics 6 3 NOTES ...

Page 93: ... Option LX 31 41 61898 002 7 86 Horn Option LX 31 41 67908 000 7 88 Power to Platform Option LX 31 41 67907 000 7 89 Outrigger Option LX 31 41 67950 000 7 90 7 0 Introduction This section lists and illustrates the replaceable assem blies and parts of the LX 31 41 Work Platform as manufactured by UpRight Inc Each parts list contains the component parts for that assembly indented to show relationshi...

Page 94: ...10 002 TERMINAL FORK 5 25 29601 011 TERMINAL RING 3 26 29448 099 WIRE 7 CONDUCTOR 10 27 67863 000 SWITCH MOUNT PLATE 1 28 14996 004 WASHER 1 4 4 FINAL ASSEMBLY LX41 TWO WHEEL DRIVE GAS 67541 000 ITEM PART DESCRIPTION QTY 1 67512 000 BASIC ASSY 1 2 67528 000 CONTROLLER ASSY 1 3 67536 000 CONTROL CABLE ASSY 1 4 67532 000 LABEL KIT 1 67533 000 HOSE KIT 1 6 67530 002 GUARDRAIL ASSY 1 7 67522 001 POWER...

Page 95: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 3 FINAL ASSEMBLY LX31 41 TWO WHEEL DRIVE GAS DRAWING 1 OF 2 ...

Page 96: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 4 FINAL ASSEMBLY LX31 41 TWO WHEEL DRIVE GAS DRAWING 2 OF 2 ...

Page 97: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 5 NOTES ...

Page 98: ...NAL FEMALE PUSH 1 23 29601 019 TERMINAL RING 1 24 29610 002 TERMINAL FORK 2 25 29601 011 TERMINAL RING 2 26 29448 099 WIRE 7 CONDUCTOR 10 27 67863 000 SWITCH MOUNT PLATE 1 28 14996 004 WASHER 1 4 4 ITEM PART DESCRIPTION QTY 1 67512 000 BASIC ASSY 1 2 67528 000 CONTROLLER ASSY 1 3 67536 001 CONTROL CABLE ASSY 1 4 67532 005 LABEL KIT 1 67533 000 HOSE KIT 1 6 67530 002 GUARDRAIL ASSY 1 7 67522 002 PO...

Page 99: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 7 FINAL ASSEMBLY LX31 41 TWO WHEEL DRIVE DIESEL DRAWING 1 OF 2 ...

Page 100: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 8 FINAL ASSEMBLY LX31 41 TWO WHEEL DRIVE DIESEL DRAWING 2 OF 2 ...

Page 101: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 9 NOTES ...

Page 102: ...ERMINAL FORK 5 28 29601 011 TERMINAL RING 3 29 29448 099 WIRE 7 CONDUCTOR 10 30 29480 099 WIRE 10GA STRD RED 10 31 67863 000 SWITCH MOUNT PLATE 1 FINAL ASSEMBLY LX41 FOUR WHEEL DRIVE GAS 67544 000 ITEM PART DESCRIPTION QTY 1 67513 000 BASIC ASSY 1 2 67528 000 CONTROLLER ASSY 1 3 67536 000 CONTROL CABLE ASSY 1 4 67532 002 LABEL KIT 1 67533 001 HOSE KIT 1 6 67530 002 GUARDRAIL ASSY 1 7 67522 001 POW...

Page 103: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 11 FINAL ASSEMBLY LX31 41 FOUR WHEEL DRIVE GAS DRAWING 1 OF 2 ...

Page 104: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 12 FINAL ASSEMBLY LX31 41 FOUR WHEEL DRIVE GAS DRAWING 2 OF 2 ...

Page 105: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 13 NOTES ...

Page 106: ...ERMINAL FORK 4 28 29601 011 TERMINAL RING 2 29 29448 099 WIRE 7 CONDUCTOR 10 30 29480 099 WIRE 10GA STRD RED 10 31 67863 000 SWITCH MOUNT PLATE 1 FINAL ASSEMBLY LX41 FOUR WHEEL DRIVE DIESEL 67545 000 ITEM PART DESCRIPTION QTY 1 67513 000 BASIC ASSY 1 2 67528 000 CONTROLLER ASSY 1 3 67536 001 CONTROL CABLE ASSY 1 4 67532 007 LABEL KIT 1 67533 001 HOSE KIT 1 6 67530 002 GUARDRAIL ASSY 1 7 67522 002 ...

Page 107: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 15 FINAL ASSEMBLY LX31 41 FOUR WHEEL DRIVE DIESEL DRAWING 1 OF 2 ...

Page 108: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 16 FINAL ASSEMBLY LX31 41 FOUR WHEEL DRIVE DIESEL DRAWING 2 OF 2 ...

Page 109: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 17 NOTES ...

Page 110: ...8 14 11256 012 SCREW HHC 1 2 13 X 1 1 2 4 15 11256 028 SCREW HHC 1 2 13 X 3 1 2 8 16 14033 032 SCREW HHC 1 2 13 X 4 GR8 8 17 11248 008 NUT 1 2 13 ESNA 16 BASIC ASSEMBLY LX41 TWO WHEEL DRIVE 67512 000 ITEM PART DESCRIPTION QTY 1 67518 000 CHASSIS ASSEMBLY 1 2 67516 000 SCISSOR LINKAGE 1 3 67780 000 PLATFORM WELDMENT 1 4 67879 000 MOTOR COVER 2 5 11253 008 SCREW HHC 5 16 X 1 8 6 67737 000 LADDER WEL...

Page 111: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 19 ...

Page 112: ...8 8 14 11256 012 SCREW HHC 1 2 13 X 1 1 2 4 15 11256 028 SCREW HHC 1 2 13 X 3 1 2 8 16 14033 032 SCREW HHC 1 2 13 X 4 GR8 8 17 11248 008 NUT 1 2 13 ESNA 16 BASIC ASSEMBLY LX41 FOUR WHEEL DRIVE 67513 000 ITEM PART DESCRIPTION QTY 1 67519 000 CHASSIS ASSEMBLY 1 2 67516 000 SCISSOR LINKAGE 1 3 67780 000 PLATFORM WELDMENT 1 4 67879 000 MOTOR COVER 2 5 11253 008 SCR HHC 5 16 X 1 8 6 67737 000 LADDER WE...

Page 113: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 21 ...

Page 114: ...16 5 x 8 25 8 BOLT 1 67610 000 TIRE 10 16 5 NHS 8 PLY 1 12282 001 VALVE STEM 1 ITEM PART DESCRIPTION QTY 26 11254 020 SCREW HHC 3 8 16 X 2 1 2 6 27 11248 006 NUT 3 8 16 HEX ESNA 6 28 11258 012 SCREW HHC 3 4 10 X 1 1 2 4 29 11238 008 WASHER 1 2 SPLIT LOCK 33 30 11256 012 SCREW HHC 1 2 13 X 1 1 2 16 31 11257 028 SCREW HHC 5 8 11 X 3 1 2 2 32 11248 008 NUT 1 2 13 HEX ESNA 10 33 11256 024 SCREW HHC 1 ...

Page 115: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 23 ...

Page 116: ...610 000 TIRE 10 16 5 NHS 8 PLY 1 12282 001 VALVE STEM 1 ITEM PART DESCRIPTION QTY 29 11252 020 SCREW HHC 1 4 20UNC X 2 1 2 6 30 11248 004 NUT HEX 1 4 20 ESNA 6 31 62642 020 BEARING 4 32 67746 001 STEERING LINK PIN 2 33 11254 020 SCREW HHC 3 8 16UNC X 2 1 2 6 34 11248 006 NUT HEX 3 8 16UNC ESNA 6 35 11755 012 PIN COTTER 3 16D X 1 1 2 2 36 11848 050 PIN CLEVIS 1 X 2 3 4 1 37 13315 011 RETAINING E RI...

Page 117: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 25 ...

Page 118: ...3 LG 1 10 67606 020 BEARING 2 I D X 1 1 2 LG 12 11 67606 030 BEARING 3 I D X 1 1 2 LG 16 12 67583 000 PIN WELDMENT 4 13 67580 000 PIN WELDMENT 8 14 67585 000 PIN WELDMENT 2 15 67586 000 PIN CYLINDER 2 16 67635 000 LIFT CYLINDER 1 67635 010 SEAL KIT 1 17 14033 048 H H C S 1 2 13 UNC X 6 GR 8 8 18 14033 032 H H C S 1 2 13 UNC X 4 GR 8 6 19 11248 008 HEX LOCK NUT 1 2 13 UNC 14 20 67591 000 SUPPORT WE...

Page 119: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 27 ...

Page 120: ...ING 3 I D X 1 1 2 LG 16 12 67583 000 PIN WELDMENT 10 13 67580 000 PIN WELDMENT 8 14 67585 000 PIN WELDMENT 2 15 67635 000 LIFT CYLINDER 1 67635 010 SEAL KIT 1 16 67635 000 LIFT CYLINDER 1 17 14033 048 H H C S 1 2 13 UNC X 7 1 2 GR 8 8 18 14033 032 H H C S 1 2 13 UNC X 4 1 2 GR 8 12 19 11248 008 HEX LOCK NUT 1 2 13 UNC 20 20 67591 000 SUPPORT WELDMENT 1 21 13336 001 GREASE FITTING 20 22 11941 005 S...

Page 121: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 29 ...

Page 122: ...ONTROL 1 24 67800 000 MODULE DOOR R H 1 25 67801 000 MODULE DOOR L H 1 26 26554 002 POP RIVET 1 4 DIA 251 375 GRIP 46 27 11248 006 NUT 3 8 16 ESNA 14 28 11252 006 SCREW HHC 1 4 20 X 3 4 2 ITEM PART DESCRIPTION QTY 29 11248 004 NUT 1 4 20 ESNA 4 30 25427 002 HANDLE 1 31 67854 000 ANGLE RESERVOIR MOUNT 1 32 67856 000 WELDMENT STIFFENER 1 33 11254 006 SCREW HHC 3 8 16 X 3 4 3 34 62125 016 CABLE BATTE...

Page 123: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 31 ...

Page 124: ...BUSHING 1 24 10178 001 FITTING BARBED 3 16 1 25 67808 000 HINGE 1 1 2 X 23 7 8 2 26 67809 000 HINGE 1 1 2 X 65 1 27 67799 002 MODULE COVER CONTROL 1 28 67800 000 MODULE DOOR R H 1 ITEM PART DESCRIPTION QTY 29 67801 000 MODULE DOOR L H 1 30 26554 002 POP RIVET 1 4 DIA 251 375 GRIP 46 31 11248 006 NUT 3 8 16 ESNA 11 32 11252 006 SCREW HHC 1 4 20 X 3 4 2 33 11248 004 NUT 1 4 20 ESNA 2 34 25427 002 HA...

Page 125: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 33 ...

Page 126: ... GREEN 4 53 29451 099 WIRE 16 GA WHITE 3 54 29450 099 WIRE 16 GA BLUE 3 55 29452 099 WIRE 16 GA BLACK 3 56 11237 006 WASHER 3 8 STAR 1 CONTROL MODULE ASSEMBLY LX31 41 FOUR WHEEL DRIVE GAS 67521 002 ITEM PART DESCRIPTION QTY 1 67810 000 CONTROL MODULE WELDMENT 1 2 67527 000 CONTROL BOX ASSY D F 1 3 67631 000 FUEL TANK GASOLINE 1 4 05491 099 WIRE 16 GA GREEN BLACK 3 5 29477 099 WIRE 16 GA ORANGE BLA...

Page 127: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 35 ...

Page 128: ...16 1 25 67808 000 HINGE 1 1 2 X 23 7 8 2 26 67809 000 HINGE 1 1 2 X 65 1 27 67799 002 MODULE COVER CONTROL 1 28 67800 000 MODULE DOOR R H 1 29 67801 000 MODULE DOOR L H 1 ITEM PART DESCRIPTION QTY 30 26554 002 POP RIVET 1 4 DIA 251 375 GRIP 46 31 11248 006 NUT 3 8 16 ESNA 11 32 11252 006 SCREW HHC 1 4 20 X 3 4 2 33 11248 004 NUT 1 4 20 ESNA 4 34 25427 002 HANDLE 1 35 67854 000 ANGLE RESERVOIR MOUN...

Page 129: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 37 ...

Page 130: ... X 7 8 4 54 11240 005 WASHER 5 16 FLAT STD 4 55 11238 005 WASHER LOCK 5 16 4 56 11250 005 NUT HEX 5 16 18 4 57 11923 007 FITTING 12MP 4FP 1 POWER MODULE ASSEMBLY LX31 41 GAS 67522 001 ITEM PART DESCRIPTION QTY 1 67809 000 HINGE 2 X 65 1 2 67811 000 POWER MODULE WELDMENT 1 3 67800 001 MODULE DOOR R H 1 4 67801 001 MODULE DOOR L H 1 5 67799 000 MODULE COVER 1 6 67808 000 HINGE 2 X 22 2 7 26554 002 P...

Page 131: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 39 ...

Page 132: ...0FP 1 1 4 NPT 1 25 67614 016 OVERFLOW KIT 1 26 11240 006 WASHER 3 8 FLAT STD 22 27 11254 008 SCREW HHC 3 8 16 X 1 10 28 11248 006 NUT HEX 3 8 16 ESNA 12 ITEM PART DESCRIPTION QTY 29 63650 012 SPRING PRESSURIZED GAS 1 30 67648 008 END FITTING GAS SPRING 2 31 15936 004 SCREW SHOULDER 3 8 X 1 2 2 32 14902 005 FITTING TEE 12MP 12FP 1 33 11939 030 FITTING 20MP 20MJ 1 34 11939 013 FITTING 8MP 4MJ 1 35 1...

Page 133: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 41 ...

Page 134: ...INK 1 4 1 58 29480 099 WIRE 10 AWG RED 2 59 29601 039 CONN RING 10 12 GA 5 16 D 4 60 29479 099 WIRE 16 AWG WHT BLK 4 61 29470 099 WIRE 12 AWG RED 8 62 29472 099 WIRE 12 AWG BLK 3 63 67615 029 SPLINE GEAR 1 ENGINE ASSEMBLY LX31 41 KUBOTA GAS 67523 001 ITEM PART DESCRIPTION QTY 1 67615 000 ENGINE KUBOTA GAS 1 64505 011 OIL FILTER ELEMENT 1 64505 009 FUEL FILTER ELEMENT 1 64505 007 CARBURETOR 1 67615...

Page 135: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 43 ENGINE ASSEMBLY LX31 41 KUBOTA GAS DRAWING 1 OF 2 ...

Page 136: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 44 ENGINE ASSEMBLY LX31 41 KUBOTA GAS DRAWING 2 OF 2 ...

Page 137: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 45 NOTES ...

Page 138: ...IN ON CARTRIDGE 1 13 64177 004 WELDMENT MUFFLER SPACER 1 14 67850 000 BRACKET SOLENOID GLOW 1 ITEM PART DESCRIPTION QTY 15 67870 000 BRACKET DIESEL FUEL FILTER 1 16 64423 000 INLINE SWIVEL 1 4 1 17 11760 004 ROD END BEARING 1 4 28 1 18 11934 008 FITTING 8MB 8MJ 90 1 19 14338 002 FITTING SPLIT FLANGE 12MJ 90 1 20 11254 010 SCREW HHC 3 8 16UNC X 1 1 4 4 21 11238 006 LOCKWASHER SPLIT 3 8 6 22 67670 0...

Page 139: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 47 ...

Page 140: ...10 67623 000 VALVE FLOW DIVIDER COMBINER 1 11 11941 005 ADAPTER 6 MB 6 MJ 2 12 11941 009 ADAPTER 8 MB 6 MJ 1 13 11941 015 ADAPTER 10 MB 10 MJ 4 14 11941 020 ADAPTER 12 MB 12 MJ 2 15 11934 004 ADAPTER 90 6 MB 6 MJ 2 16 15961 004 ADAPTER TEE 4MB 4MJ 4MJ 1 17 05133 000 SPRING 1 18 15919 000 ORIFICE 1 19 67667 000 ORIFICE 059 DIA 1 5MM 1 20 67619 000 STACK PLATE SHUTTLE VALVE 1 21 63965 001 PLUG GUAGE...

Page 141: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 49 ...

Page 142: ...20021 012 PLUG 12 MB 1 11 11941 005 ADAPTER 6 MB 6 MJ 2 12 11941 009 ADAPTER 8 MB 6 MJ 1 13 11941 015 ADAPTER 10 MB 10 MJ 4 14 11941 020 ADAPTER 12 MB 12 MJ 2 15 11934 004 ADAPTER 90 6 MB 6 MJ 2 16 15961 004 ADAPTER TEE 4MB 4MJ 4MJ 1 17 05133 000 SPRING 1 18 15919 000 ORIFICE 1 19 67667 000 ORIFICE 059 DIA 1 5MM 1 20 67619 000 STACK PLATE SHUTTLE VALVE 1 21 63965 001 PLUG GUAGE PORT 3 22 20021 004...

Page 143: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 51 ...

Page 144: ...478 099 WIRE 16GA RED BLK 4 40 29482 099 WIRE 16GA GRN WHT 3 41 29483 099 WIRE 16GA RED WHT 2 42 29620 002 CONN 16GA BUTT 2 43 64602 029 PLUG 15 16 1 CONTROL BOX ASSEMBLY LX31 41 TWO WHEEL DRIVE DIESEL 67527 003 ITEM PART DESCRIPTION QTY 1 67825 000 ENCLOSURE 1 2 67529 003 PANEL ASSEMBLY DUAL FUEL 1 3 64417 001 MOUNTING LATCH 8 4 64443 001 CONTACT BLOCK N O 7 5 64443 002 CONTACT BLOCK N C 3 6 6765...

Page 145: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 53 CONTROL BOX ASSEMBLY LX31 41 TWO WHEEL DRIVE GAS DIESEL DRAWING 1 OF 3 ...

Page 146: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 54 CONTROL BOX ASSEMBLY LX31 41 WIRING TWO WHEEL DRIVE GAS DRAWING 2 OF 3 ...

Page 147: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 55 CONTROL BOX ASSEMBLY LX31 41 WIRING TWO WHEEL DRIVE DIESEL DRAWING 3 OF 3 ...

Page 148: ...478 099 WIRE 16GA RED BLK 4 40 29482 099 WIRE 16GA GRN WHT 2 41 29483 099 WIRE 16GA RED WHT 2 42 29620 002 CONN 16GA BUTT 2 43 64602 029 PLUG 15 16 1 CONTROL BOX ASSEMBLY LX31 41 FOUR WHEEL DRIVE DIESEL 67527 001 ITEM PART DESCRIPTION QTY 1 67825 000 ENCLOSURE 1 2 67529 000 PANEL ASSEMBLY DUAL FUEL 1 3 64417 001 MOUNTING LATCH 8 4 64443 001 CONTACT BLOCK N O 7 5 64443 002 CONTACT BLOCK N C 3 6 676...

Page 149: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 57 CONTROL BOX ASSEMBLY LX31 41 FOUR WHEEL DRIVE GAS DIESEL DRAWING 1 OF 3 ...

Page 150: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 58 CONTROL BOX ASSEMBLY LX31 41 WRING FOUR WHEEL DRIVE GAS DRAWING 2 OF 3 ...

Page 151: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 59 CONTROL BOX ASSEMBLY LX31 41 FOUR WHEEL DRIVE DIESEL DRAWING 3 OF 3 ...

Page 152: ...INAL BLOCK BLUE 11 14 67660 003 TERMINAL BLOCK GROUND 1 15 67660 006 END BRACKET 2 16 11709 004 SCREW 6 17 14996 003 WASHER 6 18 11248 003 ESNA NUT 6 PANEL ASSEMBLY LX31 41 FOUR WHEEL DRIVE GAS 67529 000 ITEM PART DESCRIPTION QTY 1 67727 000 PLATE MOUNTING 1 2 67893 000 MOUNTING RAIL 12 3 3 67661 001 RELAY SPDT 12 4 67661 002 RELAY DPDT 4 5 67661 004 RELAY 4PDT 1 6 67662 001 SOCKET RELAY SPDT 12 7...

Page 153: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 61 ...

Page 154: ... 4 1 6 29939 002 CONDUIT NUT 1 2 2 7 29939 003 CONDUIT NUT 3 4 1 8 63639 006 KEY SWITCH 1 9 67657 000 OPERATOR SELECTOR SWITCH 2 10 67653 000 OPERATOR PUSH BUTTON 1 ITEM PART DESCRIPTION QTY 11 64446 003 OPERATOR MUSHROOM BUTTON 1 12 64443 001 CONTACT BLOCK N O 3 13 64443 002 CONTACT BLOCK N C 2 14 66094 001 HANGER L H 1 15 67889 000 HANGER REAR PLATE 1 16 66095 001 HANGER R H 1 17 26551 007 RIVET...

Page 155: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 63 ...

Page 156: ...NTACT BLOCK N C 3 17 66094 001 PANEL CONTROLLER L H 1 ITEM PART DESCRIPTION QTY 18 67889 000 REAR PLATE CONTROLLER HANGER 1 19 66095 001 PANEL CONTROLLER R H 1 20 26551 007 RIVET POP 1 8 251 312 GRIP 6 21 64462 002 CAPLUG 1 2 DIA 4 22 11253 004 SCREW HHC 5 16 18UNC X 1 2 4 23 11715 004 SCREW 6 32 X 1 2 2 24 11248 047 LOCKNUT 6 32 2 25 29610 004 CONNECTOR FORK TERM 12 10 GA 10 15 26 29620 002 CONNE...

Page 157: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 65 ...

Page 158: ...6 BEARING 3 7 66526 000 TORSION SPRING 1 8 67764 000 GATE KICK RAIL WELDMENT 1 9 11254 008 SCREW HHC 3 8 16UNC X 1 18 10 11254 032 SCREW HHC 3 8 16UNC X 4 10 11 64046 000 BRACKET RAIL MOUNTING 6 12 11248 006 NUT HEX ESNA 3 8 16UNC 54 13 11254 018 SCREW HHC 3 8 16UNC X 2 1 4 8 14 11254 036 SCREW HHC 3 8 16UNC X 4 1 2 2 15 67881 000 END GUARDRAIL WELDMENT LH 1 16 67880 000 END GUARDRAIL WELDMENT RH ...

Page 159: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 67 ...

Page 160: ...2 SCREW HHC 3 8 16UNC X 4 8 11 64046 000 BRACKET RAIL MOUNTING 6 12 11248 006 NUT HEX ESNA 3 8 16UNC 52 13 11254 018 SCREW HHC 3 8 16UNC X 2 1 4 8 14 11254 036 SCREW HHC 3 8 16UNC X 4 1 2 2 15 67881 000 END GUARDRAIL WELDMENT 1 16 67880 001 END GUARDRAIL WELDMENT 1 17 11254 014 SCREW HHC 3 8 16UNC X 1 3 4 16 18 67757 000 KICK RAIL WELDMENT 4 19 11254 020 SCR HHC 3 8 16 X 2 1 2 2 20 67712 000 PIVOT...

Page 161: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 69 ...

Page 162: ...755 001 SWING TUBE 2 14 11848 038 CLEVIS PIN 1 2 DIA X 2 1 2 4 15 11239 008 WASHER FLAT 1 2 DIA ASTM 4 16 11757 005 RUE RING 4 17 14996 006 WASHER FLAT 3 8 DIA 11 18 67695 000 SPACER 4 19 11248 006 LOCKNUT 3 8 16 UNC ESNA 23 20 66556 000 LABEL WARNING DESCEND PLTFM 2 21 11254 008 SCR HHC 3 8 16 UNC X 1 6 22 11254 014 SCR HHC 3 8 16 UNC X 1 3 4 4 23 10414 000 LOCKING PIN ASSY 5 16 DIA 2 24 11254 02...

Page 163: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 71 ...

Page 164: ... 108 3 4 HOSE ASSY X 108 12FJX 12FJX 1 6 65234 096 1 4 HOSE ASSY X 96 4FJX 4FJX 1 7 67683 085 3 8 HOSE ASSY X 85 6FJX 6FJX45 2 8 67677 144 5 8 HOSE ASSY X 144 10FJX 10FJX90 2 9 67684 200 3 8 HOSE ASSY X 200 6FJX 6FJX90 1 10 67677 112 5 8 HOSE ASSY X 112 10FJX 10FJX90 2 11 65234 152 1 4 HOSE ASSY X 152 4FJX 4FJX 1 12 65234 014 1 4 HOSE ASSY X 46 5 4FJX 4FJX 1 13 65234 032 1 4 HOSE ASSY X 32 4FJX 4F...

Page 165: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 73 ...

Page 166: ...80 4FJX 4FJX 90 1 12 67918 008 1 8 HOSE ASSY X 8 4FJX 4FJX 2 13 67681 100 1 4 HOSE ASSY X 100 4FJX 4FJX 90 1 14 67681 115 1 4 HOSE ASSY X 115 4FJX 4FJX 90 1 15 67683 085 3 8 HOSE ASSY X 85 6FJX 6FJX 45 2 16 67677 090 5 8 HOSE ASSY X 90 10FJX 10FJX 90 1 17 67677 055 5 8 HOSE ASSY X 55 10FJX 10FJX 90 1 18 67677 144 5 8 HOSE ASSY X 144 10FJX 10FX J90 1 19 67684 200 3 8 HOSE ASSY X 200 6FJX 6FJX 90 1 ...

Page 167: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 75 ...

Page 168: ...C 1 4 20UNC X 1 4 4 31 65368 000 DRIVE SCREW 4 4 32 60830 000 SAFETY WALK 4 4 33 66561 001 LABEL MAINT BRACE 1 1 34 60086 000 SAFETY WALK 20 X 32 12 12 LABEL KIT LX31 TWO WHEEL DRIVE GAS 67532 000 DIESEL 67532 001 ITEM PART DESCRIPTION GAS DIESEL QTY QTY 1 10076 000 MANUAL CASE 1 1 2 10076 001 LABEL ATTENTION 1 1 3 67903 000 USER MANUAL LX SERIES 1 1 4 60197 000 LABEL HYD FLUID 1 1 5 61205 000 NAM...

Page 169: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 77 ...

Page 170: ...1 4 20UNC X 1 4 4 31 65368 000 DRIVE SCREW 4 4 32 60830 000 SAFETY WALK 4 4 33 66561 001 LABEL MAINT BRACE 1 1 34 60086 000 SAFETY WALK 20 X 32 12 12 LABEL KIT LX41 FOUR WHEEL DRIVE GAS 67532 006 DIESEL 67532 007 ITEM PART DESCRIPTION GAS DIESEL QTY QTY 1 10076 000 MANUAL CASE 1 1 2 10076 001 LABEL ATTENTION 1 1 3 67903 000 USER MANUAL LX SERIES 1 1 4 60197 000 LABEL HYD FLUID 1 1 5 61205 000 NAME...

Page 171: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 79 ...

Page 172: ...89 001 DECAL 1 6 11248 006 LOCKNUT 3 8 16 UNC ESNA 4 7 11254 008 SCRW HHC 3 8 16 UNC X 1 4 8 27823 000 TANK MOUNTING BRACKET 1 9 27934 003 FUEL TANK PROPANE 1 ITEM PART DESCRIPTION QTY 10 64421 000 DECAL 1 11 11252 006 SCRW HHC 1 4 20 UNC X 3 4 2 12 11248 004 LOCKNUT 1 4 20 UNC ESNA 2 13 67660 001 TERM BLOCK TAN 1 14 64443 001 CONTACT BLOCK N O 1 15 29616 002 TERMINAL FEMALE PUSH 16 14GA 25 1 16 2...

Page 173: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 81 ...

Page 174: ...AVE GENERATOR 1 7 11994 010 V BELT 1 9 12797 000 SWITCH TOGGLE 1 10 08271 000 SWITCH GUARD 1 11 64211 000 DECAL ON OFF 1 12 11254 010 BOLT 3 8 16 X 1 1 4 8 13 11248 006 ESNT 3 8 16 8 14 67875 000 RADIATOR BRACKET 1 15 64389 000 MOUNTING PLATE GENERATOR 1 16 29610 004 CONN FORK 16 14 10 3 17 29825 002 DIODE 3 AMP 1 18 29620 002 CONN BUTT 16 GA 1 19 29483 099 WIRE 16 GA RED WHT 1 FT 20 63956 002 PIN...

Page 175: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 83 ...

Page 176: ...42 SHEAVE GENERATOR 1 7 11994 002 V BELT 3L 310 1 9 12797 000 SWITCH TOGGLE 1 10 08271 000 SWITCHGUARD 1 11 64211 000 DECAL ON OFF 1 12 11254 010 BOLT3 8 16X11 4 8 13 11248 006 ESNT3 8 16 8 14 67614 021 DUALSHEAVE KUBOTA 17213 74281 1 15 65916 000 MOUNTINGPLATE GENERATOR 1 16 29610 004 CONNFORK16 14 10 3 17 29825 002 DIODE 3AMP 1 18 29620 002 CONN BUTT16GA 1 19 29483 099 WIRE16GA REDWHT 1FT 20 639...

Page 177: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 85 ...

Page 178: ...ONNECTOR FEMALE 1 2 28800 004 PIN CONTACT MALE 15 3 28800 015 PLUG SEALING 16 4 28800 016 RECEPTACLE W CLAMP MALE 1 5 28800 005 SOCKET CONTACT FEMALE 15 6 30719 001 110 VAC BRACKET 1 7 11254 020 SCREW HHC GRD5 3 8 16UNC X 2 1 2 2 8 11240 006 WASHER 3 8 STD FLAT 4 9 11248 006 NUT HEX ESNA 3 8 16 2 REMOVABLE CONTROLLER OPTION LX 31 41 61898 002 ...

Page 179: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 87 ...

Page 180: ... ITEM PART DESCRIPTION QTY 1 11252 008 SCREW HHC 1 4 20 X 1 2 2 11248 004 NUT HEX 1 4 20 2 3 29452 099 WIRE 16 GA BLACK 75 FT 4 63917 000 SWITCH PUSHBUTTON 1 5 29610 002 CONNECTOR FORK 3 6 29601 014 CONNECTOR RING 1 7 29615 002 CONECTOR PUSH 2 8 29958 001 HORN 24VDC 1 HORN OPTION LX 31 41 67908 000 ...

Page 181: ...EM PART DESCRIPTION LX31 LX41 QTY QTY 1 11715 004 SCREW RD HD 6 32 X 1 2 10 10 2 08942 001 OUTLET 1 1 3 64520 000 POWER BRACKET 1 1 4 29495 099 WIRE 14 GA 3 COND LX 31 75FT 29435 099 WIRE 14 GA 3 COND LX 41 90FT 5 REF CONTROLLER 1 1 6 REF CONTROLMODULE 1 1 7 29961 000 INLET PLUG 1 1 8 29961 001 SEAL INLET PLUG 1 1 9 29962 000 ELEC BOX COVER 1 1 ...

Page 182: ...RELAY SPDT 9 22 067662 001 SOCKET RELAY 9 23 067662 005 RETAINER CLIP 18 24 020733 005 FITTING TEE 12FLX 12MJ 12MJ 1 25 014693 003 FITTING ADA 12FJ 6MJ 1 26 011941 013 FITTING 10MB 6MJ STR 1 27 029931 003 CONN FM PUSH 16 14 1 4 16 30 011252 028 SCREW HHC 1 4 20UNC X 3 1 2 2 32 011248 004 NUT HEX ESNA 1 4 20UNC 2 33 067525 000 VALVE BLOCK OUTRIGGER 1 34 063664 007 FITTING ORIFICE 1 35 011941 005 FI...

Page 183: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 91 OUTRIGGER OPTION LX 31 41 DRAWING 1 OF 3 ...

Page 184: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 92 OUTRIGGER OPTION LX 31 41 DRAWING 2 OF 3 ...

Page 185: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 93 OUTRIGGER OPTION LX 31 41 DRAWING 3 OF 3 ...

Page 186: ...Illustrated Parts Breakdown 7 2 Section Section Section Section Section LX31 41 Work Platform 7 94 NOTES ...

Page 187: ...Call Toll Free in U S A 1 800 926 LIFT ...

Page 188: ...Call Toll Free in U S A 1 800 926 LIFT UpRight Inc 801 South Pine Street Madera California 93637 TEL 559 662 3900 FAX 559 673 6184 PARTS 1 888 UR PARTS PARTSFAX 1 800 669 9884 067904 000 01 03 ...

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