Upright LX Bi-Energy, Operator'S Manual

Page: 9 / 12

9
Routine Service
Use the following table as a guide for routine
maintenance. Inspection and maintenance shall
be performed by personnel who are trained and
familiar with mechanical and electrical proce-
dures. Refer to the Service Manual for complete
service instructions.
Please copy this page and use the Routine Service
Table as a checklist when inspecting a machine for
service.
Routine Service Table Key
Interval
Daily=each shift (every day) or every eight hours
30d=every month (30 days) or every 50 hours
3m=every 3 months or 125 hours
6m=every 6 months or 250 hours
1y=every year or 500 hours
2y=every 2 years or 1000 hours
Y =Yes/Acceptable
N =No/Not Acceptable
R =Repaired/Acceptable
COMPONENT INSPECTION OR SERVICES INTERVAL Y N R
Engine Oil Check level and condition Daily
BiEnergy Check for leaks Daily
Models Change oil & filter 100
HOURS
Engine Fuel Check fuel level Daily
System Check for leaks Daily
BiEnergy Replace fuel filter 100
HOURS
Models Check air cleaner Daily
Main Check electrolyte level Daily
Battery Check specific gravity 30
D
Pack Clean exterior 6
M
Check battery cable condition Daily
Clean terminals 6
M
Engine Check electrolyte level Daily
Battery Check specific gravity 30
D
System Clean exterior 6
M
BiEnergy Check battery cable condition Daily
Models Clean terminals 6
M
Engine Check coolant level (with engine cold) Daily
Coolant Replace coolant 2y
Hydraulic Check oil level Daily
Oil Change filter 6
M
Drain and replace oil 2
Y
Hydraulic Check for leaks Daily
System Check hose connections 30
D
Check hoses for exterior wear 30
D
Emergency Open the emergency lowering Daily
Hydraulic valve and check for
System serviceability
Controller Check switch operation Daily
Control Check the exterior of the cable Daily
Cable for pinching, binding or wear
Platform Check fasteners for proper torque Daily
Deck and Check welds for cracks Daily
Rails Check condition of deck Daily
Tires Check for damage Daily
Check air pressure (75psi [5.2 bar]) Daily
Check lug nuts (torque to 150 ft. lbs. [205 Nm]) 30
D
Hydraulic Wipe clean 30
D
Pump Check for leaks at mating surfaces 30
D
Check for hose fitting leaks Daily
Check mounting bolts for proper torque 30
D
Drive Motors Check for operation and leaks Daily
Steering Check hardware & fittings 6
M
System for proper torque
Oil all pivot points 30
D
Check steering cylinder for leaks & 30
D
mounting bolts for proper torque
Routine Service Table
Service Report
Date: _______________
Owner: ___________________________________
Model No:_____________ Serial No: __________
Serviced By: _______________________________
Service Interval: ___________________________
COMPONENT INSPECTION OR SERVICES INTERVAL Y N R
Elevating Inspect for structural cracks Daily
Assembly Check pivot points for wear 30
D
Check pivot pin mounting bolts 30
D
for proper torque
Check scissor arms for bending 6
M
Grease scissor pins 30
D
Chassis Check hoses for pinch or Daily
rubbing points
Check component mounting 6
M
for proper torque
Check welds for cracks Daily
Lift Check the cylinder rod for wear 30
D
Cylinder Check pivot pin mounting bolts 30
D
for proper torque
Check seals for leaks 30
D
Inspect pivot points for wear 30
D
Check fittings for proper torque 30
D
Axle Check the cylinder rod for wear 30
D
Cylinder Check mounting pin pivot bolts 30
D
for proper torque
Check seals for leaks 30
D
Inspect pivot points for wear 30
D
Check fittings for proper torque 30
D
Entire Check for and repair Daily
Unit collision damage
Check fasteners for proper torque 3
M
Check for corrosion-remove 6
M
and repaint
Lubricate 30
D
Labels Check for peeling, missing, or unreadable Daily
labels & replace
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