UPRENT impulse MUMBAI IP Series User Manual Download Page 22

20 

 

11  Troubleshooting table 

WARNING 
In the event of a malfunction or abnormal operation, shut off the pump immediately 
to prevent a dangerous situation and/or damage to the unit. 

 

Malfunction

 

Probable cause

 

Diagnose

 

Possible solution

 

Insufficient output 

 

Dry pump housing

 

Screaming sound with 
every pump movement

 

Fill the pump housing 
with at least 10 liter of 
water (1 bucket)

 

Worn out collars

 

Check the state of the 
collars through 
inspection covers 4 & 7

 

Replace the collars

 

Defect suctionvalves

 

Remove inspection 
covers 2 & 5 and check 
for defects

 

Remove any blokages 
or worn out/broken 
parts

 

Insufficient suction 
capacity during 
commission

 

Stonebox is polluted

 

Check the stonebox 
through cover 6

 

Clean the stonebox

 

Leakage through 
inspection cover gaskets

 

Hissing sound 
during/right after 
commission near point 
1,2,4,5,6 or 7

 

Tighten or replace 
leaking gasket

 

Leaking stuffing box 
packing

 

Hissing sound near 
Stuffing box (3)

 

Adjust the gland plate

 

Defect discharge valves

 

Remove inspection 
window 1 & 2 and 
check for defects

 

Remove any blokages 
or worn out/broken 
parts

 

Worn out collars 

Check the state of the 
collars through 
inspection covers 4 & 7

 

Replace the collars

 

 
 
 

 

1.

 

Inspection covers discharge 
valves  

2.

 

Inspecttion covers both 
suction and discharge valves 

3.

 

Gland plate 

4.

 

Inspectioncover ear collars 

5.

 

Inspectioncover suction 
valves 

6.

 

Stonebox cleaning window 

7.

 

Inspection cover front 
collars 

 

Summary of Contents for impulse MUMBAI IP Series

Page 1: ...www uprent eu P U M P I N G A N D E N E R G Y S O LU T I O N S PUMP USER MANUAL...

Page 2: ...5 m3 h Maximal head 20 mwc Maximal suction lift 9 5m Suction connection 4 Discharge connection 4 Dimensions L x W x H 2000mm x 800mm x 1000mm Weight 1325kg Engine Electric motor Engine type SME 132M E...

Page 3: ...1 OPERATION AND SAFETY REGULATIONS MUMBAI IP 175...

Page 4: ...tructions Mumbai IP 175 pump unit 8 3 1 Moving the pump unit with a forklift 9 4 Pump unit installation 10 4 1 How to fill the pump housing with water 11 4 2 Control panel 11 4 3 Checking the directio...

Page 5: ...e or by being used outside the normal operating parameters of the Pump set the Instructions in this manual must be followed Failure to do so may lead to damage to or premature failure of the Pump set...

Page 6: ...It is not permitted to use the pump unit for pumping flammable and or explosive substances It is not permitted to deploy a standard pump unit in an environment in which there is a danger of fire and o...

Page 7: ...c Connections 4 Dry weight 1325 kg Dimensions L x W x H 2000 x 800 x 1000 mm Basic frame Hot dip galvanized Lifting point Fitted with single lifting point Stackable Frame is stackable Electric Motor M...

Page 8: ...d and maintained by persons who have received appropriate training and are aware of the associated dangers The installer operator and maintenance personnel must comply with the local safety regulation...

Page 9: ...ting oil B Diesel is hazardous to the environment with substantial remediation costs if it leaks into a drain waterway or the ground C Caution hot surface D Caution crushing danger E Oil F Hazardous o...

Page 10: ...g eye of the bare shaft pump may be used for transport of the pump unit WARNING Lifting forces must be as vertical as possible the maximum lifting angle is 15 There is a lifting eye located on the top...

Page 11: ...mp unit with a forklift Forklift pockets can be used for moving the pump unit with a forklift The forks of the forklift must be inserted into these pockets to lift the pump unit WARNING Use certified...

Page 12: ...Note Impulse is not responsible for accidents and damage that result from failure to follow the guidelines in this manual Such use results in forfeiture of the right to assert any warranty or damage...

Page 13: ...ide connector it is easier do connecting D100 F M 90 degree connector 1 4 2 Control panel Impulse Mumbai is supplied with a star delta switch it has three positions Neutral 1 Star 2 and Delta 3 WARNIN...

Page 14: ...r must not be allowed to reach the normal operating speed Rotating is shown by red arrow on the electric motor 1 and drive belt safety guard 2 Note If the direction of rotation is incorrect the connec...

Page 15: ...heck that the dripping water can drain away from the gland packing The channel must not be plugged on the outside by dirt and sand that have splashed onto the enclosure Check whether the machine is st...

Page 16: ...14...

Page 17: ...type plate of the motor 3 Use of the motor without an overload protection switch is not permitted 4 Check whether the motor connection matches the mains voltage See the type plate for the motor Check...

Page 18: ...en turned to the delta 3 position within one second 2 switch must first be turned to the star 2 position for about 1 second 3 And then turned to the delta 3 position within one second WARNING Turning...

Page 19: ...st first be turned from Delta position 3 to the star 2 position and then turned to the neutral position 1 within one second Note When you suspect that the liquid is beginning to freeze drain the pump...

Page 20: ...Check whether the gland packing is leaking it must be adjusted so one drop of water drips every five seconds Loosen the gland packing a bit if it drips more slowly and tighten it a bit if it drips mor...

Page 21: ...e they are not clogged clean them if clogged 3 Switch the pump on for about 5 minutes to purge the water in the suction and pressure valves 4 Turn off the engine and close all valves ports covers plug...

Page 22: ...cient suction capacity during commission Stonebox is polluted Check the stonebox through cover 6 Clean the stonebox Leakage through inspection cover gaskets Hissing sound during right after commission...

Page 23: ...n motor and pump is defective or loose Replace the drive belt or tighten it up Thermal protection switch of the start delta switch cuts out Turn switch from stars to delta more quickly Drive unit is o...

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