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UNMAK UKY/Y 100, User Manual

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Hot Water Boiler with Steel Body, Automatic Fuel Feed Operation and Maintenance Manual 

CONTENTS

 

 

CONTENTS ............................................................................................................................................... 1 

INTRODUCTION ....................................................................................................................................... 2 

SHIPPING AND TRANSPORTATION .......................................................................................................... 3 

SELECTION OF INSTALLATION PLACE ...................................................................................................... 4 

SAFETY PRECAUTIONS ............................................................................................................................. 6 

ELECTRICAL INSTALLATION INSTRUCTIONS............................................................................................. 8 

INFORMATION ABOUT COMBUSTION .................................................................................................. 10 

BOILER FEATURES .................................................................................................................................. 12 

RULES FOR HEATING INSTALLATION ..................................................................................................... 27 

CONTROL PANEL AND USER INTERFACE ............................................................................................... 34 

STARTING UP ......................................................................................................................................... 36 

FUEL FEEDING – STAND BY ADJUSTMENT ............................................................................................. 38 

MAINTENANCE AND BOILER CLEANING ................................................................................................ 39 

INFORMATION ON USAGE ERRORS ....................................................................................................... 40 

 

 

 

This booklet covers the following models: 

 

 
 

 

 

 
 
 
 
 
 
 

 
 
 
 
 
 
 

 
 
 

 
 
 
 

ÜKY/Y 

25-34-45-60-80-100 

ÜKY/Y-KB 

25-34-45-60-80-100 

ÜKYP/Y 

130-160-180-200-250 

ÜKYP/Y 

300-350-400-450-500-600 

ÜKYS/Y 

200-225-250-300-350-400-450-500-600-700-800 

ÜKYS/3G-Y 

120-150-180-210-240-270-300-330-360-390-420-450-480-510-540-600-660-

720-780-840-900-1000-1100-1200-1300-1500-2000 

DOK-01, Rev: 191216 

Summary of Contents for UKY/Y 100

Page 1: ...matic Feeding Solid Fuel Boiler User Manual NL SOY Yap Malzemeleri Sanayi ve Ticaret Ltd ti Pancar Organize Sanayi B lgesi 2 Etap No 2 Torbal ZM R TURKEY Tel 90 444 35 32 Fax 90 232 469 2412 www unmak...

Page 2: ...HEATING INSTALLATION 27 CONTROL PANEL AND USER INTERFACE 34 STARTING UP 36 FUEL FEEDING STAND BY ADJUSTMENT 38 MAINTENANCE AND BOILER CLEANING 39 INFORMATION ON USAGE ERRORS 40 This booklet covers the...

Page 3: ...r heating of the heating system and are not suitable for direct water heating However it can produce hot water with the help of a boiler or heat exchanger The energy required for domestic water will b...

Page 4: ...to prevent damage to the boiler s outer plates and the boiler during transportation In small boilers it must be ensured that the hoisting rope does not damage the painted thin sheets of the boiler and...

Page 5: ...ed directly to the escape ladder or general use ladders and must be opened to a common hall or corridor It is recommended to have a threshold of at least 10 cm in the doors opening into the building f...

Page 6: ...tile and tile stones facilitates cleaning It is inconvenient to have flammable caustic and flammable materials in the boiler room Mounting dimensions The boiler room must be of a size to provide the...

Page 7: ...the boiler room the old boiler must be removed or disconnected from the chimney and the insulation must be sealed and insulation should be made In no case should more than one boiler be connected to t...

Page 8: ...boiler The electrical connection must never be cut off while the boiler is operating For any reason direct cold water should not be added to the overheated boiler for cooling This can cause noise in...

Page 9: ...m2 2 mm Thick copper plate b 0 5 m2 3 mm thick galvanized plate hot dip or c Pure copper rod should be made with electrodes The copper rod electrodes must be at least 1 5 m in length or 20 mm in diame...

Page 10: ...P a g e 9 Hot Water Boiler with Steel Body Automatic Fuel Feed Operation and Maintenance Manual Control panel electrical connection diagram...

Page 11: ...energy will be ejected from the flue to the atmosphere The material the way of construction and the connection of the chimneys are important in terms of high combustion efficiency low heating cost and...

Page 12: ...rosion resistant stainless steel may be preferred In order to prevent condensation thermal insulation should be applied to the space between the inner and outer surfaces of the chimney At the lowest l...

Page 13: ...ox Used with motor It is used to increase the power by decreasing the speed of the engine Geared motor gives the movement of the auger 4 Control box It is the electronic box that activates the boiler...

Page 14: ...the pipes of the smoke cause the pipe to be narrowed and the boiler draw decreases thus decreasing the boiler efficiency To prevent this open the top cover and clean with a circular wire brush provid...

Page 15: ...Draught Pa 25 28 28 31 31 33 33 35 35 40 Temperature Control Range o C 40 90 Return Temp recommended o C 40 Max Operating Pressure bar 3 Test Pressure bar 5 Dimensions Boiler Total Width a mm 1100 11...

Page 16: ...tion 3 Gear box Used with motor It is used to increase the power by decreasing the speed of the engine Geared motor gives the movement of the auger 4 Control box It is the electronic box that activate...

Page 17: ...ent this open the top cover and clean with a circular wire brush provided with the boiler It must be tightly closed during combustion 14 Lower cover Opened lid for cleaning ashes from the pot It must...

Page 18: ...590 Draught Pa 25 28 28 31 31 33 33 35 35 40 Temperature Control Range o C 40 90 Return Temp recommended o C 40 Max Operating Pressure bar 3 Test Pressure bar 5 Dimensions Boiler Total Width a mm 1100...

Page 19: ...0 000 200 000 250 000 Burning Pot Dimensions mm 430x410 Fuel capacity Coal kg 220 Olive pomace kg 185 Water volume kg 320 400 480 560 640 Boiler weight kg 805 920 1080 1155 1300 Draught Pa 42 45 44 47...

Page 20: ...Pot Dimensions mm 430x410 600x600 Fuel capacity Coal kg 300 350 Olive pomace kg 255 297 Water volume kg 890 925 1195 1240 1505 1570 Boiler weight kg 1755 1900 2130 2200 2505 2750 Draught Pa 47 51 50...

Page 21: ...Fuel Capacity Coal kg 250 300 350 Olive pomace kg 213 255 299 Water volume lt 720 794 894 1146 1276 1213 Boiler Weight kg 1420 1525 1760 1890 2075 2150 Draught Pa 42 45 44 47 46 49 Temperature contro...

Page 22: ...mm 430 410 640 810 Fuel capacity Coal kg 350 Olive pomace kg 299 Water volume lt 1768 1814 1905 1987 2063 2433 Boiler weight kg 2600 2765 2890 2980 3250 3400 Draught Pa 46 49 48 52 Temperature control...

Page 23: ...40 810 690 1000 Fuel capacity Coal kg 350 450 Olive pomace kg 299 383 Water volume lt 2369 2628 2679 2585 2915 3093 Boiler weight kg 3485 3735 3850 4010 4285 4500 Draught Pa 51 54 53 57 Temperature co...

Page 24: ...nsions mm 690 1000 740 1000 Fuel capacity Coal kg 450 Olive pomace kg 383 Water volume lt 3248 3448 3354 4396 4479 4610 Boiler weight kg 4640 4890 5170 5750 6040 6400 Draught Pa 56 59 Temperature cont...

Page 25: ...ons mm 550 1050 640 1250 550 1050 Fuel capacity Coal kg 450 Olive pomace kg 383 Water volume lt 4490 5370 7400 Boiler weight kg 6800 7850 11700 Draught Pa 0 58 0 61 Temperature control range C 40 80 R...

Page 26: ...uel capacity Coal kg 300 350 Olive pomace kg 255 298 Water volume lt 900 1000 1050 1260 1440 1880 Boiler weight kg 2000 2200 2310 2590 2900 3170 Draught Pa 44 47 46 49 Temperature control range C 40 8...

Page 27: ...00 960 Fuel capacity Coal kg 350 450 Olive pompace kg 298 383 Water volume lt 1990 2050 2560 3090 3300 Boiler weight kg 3650 3820 4525 5300 5820 Draught Pa 48 52 51 54 Temperature control range C 40 8...

Page 28: ...e pump shaft from pressing the housing or the outer cover during operation Expansion tank In hot water heating systems when the water is heated from 10 C to 90 C its volume increases by 3 55 in its fi...

Page 29: ...boilers It is advisable to equip the system with double and appropriate safety valve against the risks of calcification At least closed expansion tank volumes and safety valve connection diameters ar...

Page 30: ...300 300 500 500 500 500 750 1000 1500 2000 400 4 bar 1 1 4 300 300 300 300 500 500 500 500 750 1000 1500 3000 420 4 bar 1 1 4 300 300 300 300 500 500 500 750 750 1000 1500 3000 450 4 bar 1 1 2 300 30...

Page 31: ...is stored in the expansion tank by means of a travel safety pipe When the water in the installation is cooled the water of the installation is completed by the expansion tank by means of the return s...

Page 32: ...el should be checked on a daily basis and water should be added to the installation when it falls below the minimum value Adding fresh water to the installation should only be carried out when the ins...

Page 33: ...in rust and thus loss of material During the initial filling of the installation the accumulated air must be evacuated Usually if the necessary measures are taken after the first filling there is no d...

Page 34: ...eric pressure throughout the installation Considerations for heating connected to old installations A long term heating system produces a protective layer black magnetite on metal surfaces in contact...

Page 35: ...s and Explanations ON OFF button Used to open and close the control panel button Used to input new value to the device Fan Adjustment Temperature Adjustment Fuel Feeding Fuel Standing ENTER Used to st...

Page 36: ...arbox motor fuel loading engine of the boiler is switched on and off with this button Fan On Off The fan of the boiler is switched on and off with this button Manual Fuel Feed It is used to load manua...

Page 37: ...dby variables Since the buttons and HEATING is not seen because the buttons are not pressed and the boiler does not work Open the boiler lower cover and hold the finger on the Manual Fuel Feed button...

Page 38: ...panel The Fan lamp on the upper right side of the control panel will illuminate and HEAT will appear on the display If the ignition aids in the boiler ignite the fuel press the Reducer On Off button t...

Page 39: ...al h 6 000 kcal kg h High Quality Fuel 4 000 kcal kg h High Quality Fuel 250 270 300 330 350 360 390 400 420 450 480 500 510 Stand by min 03 50 03 50 03 50 04 00 03 50 04 00 04 00 04 00 04 00 04 00 03...

Page 40: ...faces of the boiler should be cleaned Check that the fan is working properly Unbalanced balanced fan makes periodic noises If there are dust or ash collected between the fins of the fan it is necessar...

Page 41: ...ivative into the boiler or fuel reservoir hopper Check that there are no holes or cracks in the chimney If you still can t consult your leg Have your chimney sealed Excessive fuel consumption Poor use...

Page 42: ...ear off the black plastic cover on the back of the control panel Activate the limit thermostat by pressing the red pin Turn the control panel off and on Panel over fuel warning is on Fuel in hopper Th...

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