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OM-202 137 Page 4

1-4.

California Proposition 65 Warnings

Welding or cutting equipment produces fumes or gases
which contain chemicals known to the State of California to
cause birth defects and, in some cases, cancer. (California
Health & Safety Code Section 25249.5 et seq.)

This product contains chemicals, including lead, known to
the state of California to cause cancer, birth defects, or other
reproductive harm. Wash hands after use.

1-5.

Principal Safety Standards

Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,
is available as a free download from the American Welding Society at
http://www.aws.org or purchased from Global Engineering Documents
(phone: 1-877-413-5184, website: www.global.ihs.com).
Safe Practices for the Preparation of Containers and Piping for Welding
and Cutting,
 American Welding Society Standard AWS F4.1, from Glob-
al Engineering Documents (phone: 1-877-413-5184, website:
www.global.ihs.com).
Safe Practices for Welding and Cutting Containers that have Held Com-
bustibles,
 American Welding Society Standard AWS A6.0, from Global
Engineering Documents (phone: 1-877-413-5184,
website: www.global.ihs.com).
National Electrical Code, NFPA Standard 70, from National Fire Protec-
tion Association, Quincy, MA 02269 (phone: 1-800-344-3555, website:
www.nfpa.org and www. sparky.org).
Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,
from Compressed Gas Association, 14501 George Carter Way, Suite
103, Chantilly,  VA 20151 (phone: 703-788-2700, website:www.cga-
net.com).
Safety in Welding, Cutting, and Allied Processes, CSA Standard
W117.2, from Canadian Standards Association, Standards Sales, 5060

Spectrum Way, Suite 100, Ontario, Canada L4W 5NS (phone:
800-463-6727, website: www.csa-international.org).

Safe Practice For Occupational And Educational Eye And Face Protec-
tion,
 ANSI Standard Z87.1, from American National Standards Institute,
25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, web-
site: www.ansi.org).

Standard for Fire Prevention During Welding, Cutting, and Other Hot
Work,
 NFPA Standard 51B, from National Fire Protection Association,
Quincy, MA 02269 (phone: 1-800-344-3555, website: www.nfpa.org.

OSHA, Occupational Safety and Health Standards for General Indus-
try, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q,
and Part 1926, Subpart J, from U.S. Government Printing Office, Super-
intendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954
(phone: 1-866-512-1800) (there are 10 OSHA Regional Offices—
phone for Region 5, Chicago, is 312-353-2220, website:
www.osha.gov).

Applications Manual for the Revised NIOSH Lifting Equation, The Na-
tional Institute for Occupational Safety and Health (NIOSH), 1600
Clifton Rd, Atlanta, GA 30333 (phone: 1-800-232-4636, website:
www.cdc.gov/NIOSH).

1-6.

EMF Information

Electric current flowing through any conductor causes localized electric
and magnetic fields (EMF). Welding current creates an EMF field
around the welding circuit and welding equipment. EMF fields may inter-
fere with some medical implants, e.g. pacemakers. Protective
measures for persons wearing medical implants have to be taken. For
example, restrict access for passers−by or conduct individual risk as-
sessment for welders. All welders should use the following procedures
in order to minimize exposure to EMF fields from the welding circuit:

1.

Keep cables close together by twisting or taping them, or using a
cable cover.

2.

Do not place your body between welding cables. Arrange cables
to one side and away from the operator.

3.

Do not coil or drape cables around your body.

4.

Keep head and trunk as far away from the equipment in the
welding circuit as possible.

5.

Connect work clamp to workpiece as close to the weld as
possible.

6.

Do not work next to, sit or lean on the welding power source.

7.

Do not weld whilst carrying the welding power source or wire
feeder.

About Implanted Medical Devices:
Implanted Medical Device wearers should consult their doctor and the
device manufacturer before performing or going near arc welding,  spot
welding, gouging, plasma arc cutting, or induction heating operations.
If cleared by your doctor, then following the above procedures is recom-
mended.

Summary of Contents for UNITOR UWI 400

Page 1: ...Processes Multiprocess Welding OM 202 137V 2012 01 Description Arc Welding Power Source UWI 400 380 440 Volt Model CE...

Page 2: ......

Page 3: ...Symbols And Definitions 14 SECTION 4 INSTALLATION 15 4 1 Important Information Regarding CE Products Sold Within The EU 15 4 2 Serial Number And Rating Label Location 15 4 3 Specifications 15 4 4 Duty...

Page 4: ...108 EC Electromagnetic Compatibility Standards IEC 60974 1 2005 Arc Welding Equipment Welding Power Sources IEC 60974 10 2007 Arc Welding Equipment Electromagnetic Compatibility Requirements EN 50445...

Page 5: ...ds when in cramped positions such as sitting kneeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following eq...

Page 6: ...ums or pipes unless they are properly prepared according to AWS F4 1 and AWS A6 0 see Safety Standards D Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as gasoli...

Page 7: ...NG PARTS can injure D Keep away from moving parts such as fans D Keep all doors panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards...

Page 8: ...ntion During Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Healt...

Page 9: ...utilisation d une source lectrique courant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est quip D D autres consignes de s curit sont n cessaires dans les con...

Page 10: ...ine et des bottes de protection LE SOUDAGE peut provoquer un incendie ou une explosion Le soudage effectu sur des conteneurs ferm s tels que des r servoirs tambours ou des conduites peut provoquer leu...

Page 11: ...eur D Utiliser les quipements corrects les bonnes proc dures et suffi samment de personnes pour soulever et d placer les bouteilles D Lire et suivre les instructions sur les bouteilles de gaz comprim...

Page 12: ...der seulement des personnes qualifi es familiaris es avec des quipements lectroniques de faire fonctionner l installa tion D L utilisateur est tenu de faire corriger rapidement par un lectricien quali...

Page 13: ...t Q and Part 1926 Subpart J from U S Government Printing Office Super intendentof Documents P O Box 371954 Pittsburgh PA 15250 7954 phone 1 866 512 1800 there are 10 OSHA Regional Offices phone for Re...

Page 14: ...OM 202 137 Page 10...

Page 15: ...welding fumes can be hazardous to your health 2 1 Keep your head out of the fumes 2 2 Use forced ventilation or local exhaust to remove the fumes 2 3 Use ventilating fan to remove fumes 3 Welding spa...

Page 16: ...There are possible hazards as shown by the symbols 2 When power is applied failed parts can explode or cause other parts to explode 3 Flying pieces of parts can cause injury Always wear a face shield...

Page 17: ...conductors and total length as specified in the table 4 Table showing correct conductor sizes and total length of cord 1 96 2 3 4 1 202563 B 3 2 WEEE Label Do not discard this product with general was...

Page 18: ...rol Line Connection Arc Force Shielded Metal Arc Welding SMAW Gas Metal Arc Welding GMAW Three Phase Static Frequency Con verter Transformer Rectifier U0 Rated No Load Voltage Average U1 Primary Volta...

Page 19: ...tion On Electromagnetic Compatibility EMC This Class A equipment is not intended for use in residential locations where the electrical power is provided by the public low voltage supply system There c...

Page 20: ...an runs Wait fifteen minutes for unit to cool Reduce amperage or duty cycle be fore welding NOTICE Exceeding duty cycle can damage unit and void warranty 60 Duty Cycle Overheating 0 15 A OR Reduce Dut...

Page 21: ...2B thread Weight 76 lb 34 6 kg 4 7 Selecting a Location Ref ST 151 556 801 192 1 Lifting Handles Use handles to lift unit 2 Hand Cart Use cart or similar device to move unit 3 Line Disconnect Device L...

Page 22: ...30 2 35 1 50 1 0 60 1 0 60 150 3 30 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 3 0 95 200 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 4 0 120 250 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 2x2 0 2x70 2x2 0 2x70...

Page 23: ...tector CB1 J Contact closure to I completes 115 volts AC con tactor control circuit REMOTE OUTPUT CONTROL C Output to remote control 0 to 10 volts DC 10 volts DC in MIG mode D Remote control circuit c...

Page 24: ...ss than the rating of the circuit protection device All components of the circuit must be physically compatible See NEC articles 210 21 630 11 and 630 12 50 60 Hz Three Phase Input Voltage V 380 440 I...

Page 25: ...1 Input Power Cord 2 Disconnect Device switch shown in the OFF position 3 Green Or Green Yellow Grounding Conductor 4 Disconnect Device Grounding Terminal 5 Input Conductors L1 L2 And L3 6 Disconnect...

Page 26: ...most modes remote control is a percent of the Voltage Amperage Adjustment control setting the value se lected on Voltage Amperage Adjustment control is maximum available on remote In the MIG mode remo...

Page 27: ...arc is broken Mode Meter Reading At Idle Lift Arc Trigger Hold TIG GTAW V A Blank Preset Amps 85 TIG GTAW Blank Preset Amps V A 85 MIG GMAW Preset Volts Blank V A 24 5 Pulsed MIG GMAW P Pulse Display...

Page 28: ...ctrode sticking at arc start Mode Output Control Lift Arc Trigger Hold TIG GTAW Select or Amp Requires Control TIG GTAW With HF Unit Pulsing Device Or Remote Control Select or Amp Requires Control MIG...

Page 29: ...put switch Slowly lift electrode An arc will form when electrode is lifted To stop welding momentarily depress output switch and out put will shut off Note If output switch is momen tarily depressed a...

Page 30: ...hs Replace Damaged Or Unreadable Labels Replace Cracked Torch Body Repair Or Replace Cracked Cables Repair Or Replace Cracked Cables And Cords Clean And Tighten Weld Connections 6 Months Blow Out Insi...

Page 31: ...rized Service Agent Help 2 Display Indicates a malfunction in the ther mal protection circuitry located on the left side of the unit If this display is shown contact a Factory Autho rized Service Agen...

Page 32: ...If this display is shown have an elec trician check the input voltage Help 7 Display Indicates that the input voltage is too high and the unit has automatically shut down Operation will continue when...

Page 33: ...f necessary or reset circuit breaker see Section 4 11 Check for proper input power connections see Section 4 11 No weld output meter display On If using remote control be sure Mode Selector switch is...

Page 34: ...OM 180 670 Page 30 SECTION 7 ELECTRICAL DIAGRAM 239 530 B Figure 7 1 Circuit Diagram For Welding Power Source...

Page 35: ...OM 180 670 Page 31 Notes...

Page 36: ...LIST 802 801 D 1 2 3 26 27 28 29 30 31 14 11 36 37 38 40 47 48 49 50 51 55 56 57 58 59 22 60 61 62 4 5 6 65 14 13 7 15 17 18 19 20 22 23 24 25 32 33 34 39 41 42 13 43 44 45 46 16 21 8 9 10 11 12 35 52...

Page 37: ...del And Serial Number 1 22 670836 Box Louver ME 175 138 2 23 Bracket Mtg Contactor Capacitor PC Board ME 192 853 1 24 PC1 670844 Circuit Card Control ME 229 961 1 PLG2 Connector Sockets ME 131 056 1 P...

Page 38: ...el Front ME 185 732 1 56 670968 Receptacle Twlk Insul Fem ME 129 525 2 57 670976 Nameplate Order By Model And Serial Number 1 Tubing Gl Acryl 325 Order By Ft ME 070 590 1ft 670984 Kit Connection Dinse...

Page 39: ...Notes Work like a Pro Pros weld and cut safely Read the safety rules at the beginning of this manual...

Page 40: ...PRINTED IN USA 2012 01 Unitor ASA Drammensveien 211 P O Box 300 Skoyen N 0212 Oslo Norway Tel 47 22 13 14 15...

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