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©United Surface Solutions • 11901 Burke St, Santa Fe Springs, CA 90670 • (877) 837-4623 • deburring.com 

 

CPC4000

 

 

 

 

Operation and Maintenance Manual 

 

 

Summary of Contents for CPC4000

Page 1: ...United Surface Solutions 11901 Burke St Santa Fe Springs CA 90670 877 837 4623 deburring com CPC4000 Operation and Maintenance Manual...

Page 2: ...be indicated by the activities described herein and to avoid all potential hazards By following the instructions contained herein the user willingly assumes all risks in connection with such instruct...

Page 3: ...5 Leveling 4 2 0 Overview 6 2 1 Specifications 6 2 1 Dimensions 7 2 2 Main Components 8 3 0 Operation 9 3 1 Applying Power 9 3 2 Main Menu Error Bookmark not defined 3 3 Auto Operation 9 3 3 1 Enterin...

Page 4: ...e panel Refer to included schematics for setup details UNITED SURFACE SOLUTIONS LLC personnel are not authorized to make connections to your building s electrical system Likewise non UNITED SURFACE SO...

Page 5: ...stands in effect only when the CPC is on the isolation pads If the CPC is bolted to the floor the warranty on bearings barrels and belts will be void 1 6 Facility Interconnect Below is the facility in...

Page 6: ...10HP three phase AC motor inverter controlled Turret Speed Range 0 225 RPM fully adjustable Barrel Rotation Ratio 1 1 Barrel Construction Stainless steel with removable urethane lining Machine Enclos...

Page 7: ...Surface Solutions 11901 Burke St Santa Fe Springs CA 90670 877 837 4623 deburring com 2 1 Dimensions Width 86 75 2 20m 134 75 3 42m with clearance Depth 50 5 1 28m 74 5 1 90m with clearance Height 58...

Page 8: ...St Santa Fe Springs CA 90670 877 837 4623 deburring com 2 2 Main Components 10HP Motor Jog Button E Stop Electrical Panel Turret Barrel Barrel Lid Separator Touch Screen Door Jog Motor Drive System Ur...

Page 9: ...etting Manual Process Parameters After selecting MANUAL OPERATION from the Main Menu the Manual Operation screen will appear et the RPM by pressing the RPM field and entering a value then press ENT Se...

Page 10: ...the cam in a downward manner using the tool provided WARNING Barrels may become pressurized Some processes can generate super heated steam in as little as 10 minutes Open slowly use caution Closing Ba...

Page 11: ...type the height of the media measured as inches below the top of the barrel and press ENTER Example MC CACC 18x1132 2 If two types of media are used enter Media Type B Press CONTINUE The Compound Dat...

Page 12: ...load each barrel with the correct amount of compound water media and parts To load a barrel first remove it from the cradle Do this by pulling the pin rotating the lockbar and pulling it out To open a...

Page 13: ...t 5 0 Maintenance 5 1 Preventative Maintenance Schedule Every Shift Inspect and Lubricate Lid Lock Cams Inspect Lid Seals First 25 Machine Hours Inspect turret belt and tighten as needed Inspect barre...

Page 14: ...nspect the sprocket for wear Replace Bearing Sprocket Assemble if necessary Torque sprocket retainer nut to 50 ft lbs 7 Remove the chain by means of the master link Clean with mild solvent if necessar...

Page 15: ...ring to be replaced is conveniently located and set the motor brake 5 Remove the two 2 retaining bolts holding the idler arm assembly in place and remove the Idler arm from the turret 6 Loosen the set...

Page 16: ...ring to be removed and slide it off the shaft If replacing the bearing on the Drive Side loosen the Sprocket Setscrews and remove both sprockets followed by the bearing 13 Install the new Turret Beari...

Page 17: ...ower Supply on the PLC also powers the Interface If there is power to the Drive Inverter and not to the PLC first check fuses then replace the Power Supply if needed No input voltage Check that the ma...

Page 18: ...lem Item to Check Remarks No power to the machine Verify that the Power Indicator is lit Follow the procedures under Interface Not Functioning Drive error or overload Check Drive Keypad for error code...

Page 19: ...ons on the sealing surfaces Review the section Closing Loading Barrels for procedures to eliminate this problem Process too hot Verify that the process is not building up significant heat and pressure...

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