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REF0315 March-2015

 

5

 

 

2  Description

 

2.3  Manual operation 

 

The OpeMax Lite can be operated with the hand control 
and on the control box. The curl cord allows you to 
stand next to the user during hoisting. The hand control 
is used to: 

  Move the hoist up or down. 

  The legs can be spread electrically.. 

 

The control buttons are shown below 

 

 

Hoist arm up 

 

 

Hoist arm down 

 

 

Legs spreader 

 

 

Legs close 

 

 

2.4  Control box 

 

The engine is controlled by the control box, which is 
attached to the frame between the handlebar. 
On top of the control box is a battery that provides the 
power. At the bottom of the control box are the motor, 
hand control and power cable connections. 

 

In the following chapters we will discuss the 
operation of the control box in more detail. 

 
 
 
 
 
 
 
 

 

Emergency stop  

Control box operation 

 Control lights

 

Battery status  

Service light

 

 

 

2.4.1  Emergency stop 

 

By pressing the red emergency stop button (figure 2), 
the hoist immediately stops moving. 
The hoisting of the emergency stop can be done by 
turning the knob. 

 

Also use the emergency stop to turn the hoist off when 
you don't need it for a long time. This will keep the slow 
discharge of the battery to a minimum.

 

 

 

2.4.2  Control box operation 

 

The buttons of the manual control are also located on 
the control box (figure 2). This can be used when the 
manual control does not work, is lost or is out of reach. 

 

 

2.4.3  Control lights 

 

On the control box are a number of lights. 
The green control light "on" (see figure 1) means that the 
control box is on and ready for use. The lamp "charge" 
next to it lights up when the battery is being charged. 
How full the battery is can be seen on the "battery status" 
lights (see page 6). 
The "service" light with underneath the sign of an open-
end wrench lights up when the hoist is ready for service. 
It will blink orange and can be reset by a service 
technician. This is to guarantee that the hoist is and 
remains safe. 

 

 

2.5 Battery 

 

There are two types of batteries available. Lead (Pb) and 
Lithium-Ion (Li-ion) batteries. A Pb Battery is included 
with the hoist as standard. 
Pb Batteries are cheaper to buy and have the property 
that when the battery is low, the hoist can still be used 
with the rest of the power, Li-ion batteries are one on top 
of the other empty. Li-ion batteries have about 5x longer 
life span, are lighter, more environmentally friendly and 
can be left unused for longer. Self-discharge is minimal. 
 
(Art.nr. Pb battery = 31101070, Li-Ion battery = 
31101071) 
 
The battery is equipped with a simple mounting 
mechanism. On the back of the battery is a handle that 
locks and unlocks the battery on the OpeMax Lite. The 
best way to do this is to press the handle of the battery 
on the top side during installation so that the lock is open 
during installation. 

 

 
 

Manual operation

 

Hoisting motor 

Leg spread motors

 

Power cord

 

 
 
 
 
 

Figure 

1

 

It is also possible to take a second battery with the hoist 
to ensure a full battery. A separate wall charger 
(32106680) can also be supplied. 

 

Always make sure that the battery is sufficiently 
charged before you start using the OpeMax Lite.

 

Summary of Contents for OpeMed OpeMax Lite

Page 1: ...Introduction Description Usage Maintenance Annual inspection Spare parts list Warranty conditions OpeMaxLite ...

Page 2: ......

Page 3: ...ge 3 1 Commissioning 9 3 2 Attaching the sling 9 3 2 1 Attaching the sling in a seated position 9 3 2 2 Installing the toileting sling 9 3 2 3 Installing the sling in a horizontal position 10 3 3 Hoisting with the OpeMax Lite 10 3 3 1 Hoisting to the toilet 11 3 4 Manoeuvring 11 3 4 1 Manoeuvring the hoist 11 3 4 2 Turning the hoist 11 3 5 Removing the user from the OpeMax Lite 11 4 Maintenance 4 ...

Page 4: ... in need of care can be hoisted by means of a sling which is attached to the spreader bar The user can be placed in a sitting or lying position so that he or she can easily be moved from e g a chair to a bed The OpeMax Lite is a robust compact lightweight and manoeuvrable hoist intended for home care The operation of the hoist is very simple The hoist is available with a two point spreader bar or ...

Page 5: ... carefully if a clip is not attached correctly the user may fall out of the hoist and cause serious injuries The hoist motor of the hoist is only intended for hoisting the hoisting arm and thus hoisting the user and should never be used as a support or as a handle It is therefore not permitted to pull or push the hoist motor The OpeMax Lite should be inspected periodically at least once a year Whe...

Page 6: ...r Primary 100 240Vac 50 60Hz 400mA Secondary 28 5VDC 37 53W EN60601 1 Hand control IPX4 6 functions Battery Pb Battery 24Vdc 2x12V 2 9A Li ion Battery 24Vdc 2 9A IP65 EN60601 1 2 2 Overview OpeMax Lite The parts of the figure below are described in more detail in a separate section 1 Undercarriage p 6 chapter 2 7 2 Lift Arm 3 Hoisting motor p 6 chapter 2 6 4 Battery p 5 chapter 2 5 5 Control box p...

Page 7: ...reen control light on see figure 1 means that the control box is on and ready for use The lamp charge next to it lights up when the battery is being charged How full the battery is can be seen on the battery status lights see page 6 The service light with underneath the sign of an open end wrench lights up when the hoist is ready for service It will blink orange and can be reset by a service techn...

Page 8: ...ommended to charge both types once a week Over discharging the battery is detrimental to the capacity of the battery Li Ion batteries last longer than Pb batteries When used extensively the Li ion can last up to 4 to 5 times longer Aging and not charging on a regular basis will reduce the life span of the Li ion The strength and charging behaviour of both are the same To avoid problems it is advis...

Page 9: ...ch is attached to the spreader bar of the hoist with clips or loops There are different types and sizes of slings each with its own application page 17 The following factors play a role weight height and size of the user degree of hip stability pain amputation etc Head side Leg side Shoulder side Leg side Some users may only be hoisted with a certain type of sling Always use the OpeMax Lite in com...

Page 10: ...ly attached Now the user can actually be hoisted Figure 3 2 10 3 Washing instruction slings It is important that the sling is in good condition The condition of a sling is partly determined by the way it is washed or disinfected Every OpeMed sling has a label on which the maximum hoisting weight and the washing instructions are shown Such a label is shown in the pictures below The icons on the lab...

Page 11: ...other leg slip in the same way If necessary pull up the top of the sling to the correct height The sling now sits like a bucket seat around the user 3 2 2 Applying the toileting sling Apply the toileting sling in the same way as the standard one but with the following points in mind Insert the user s arms through the loops on the head of the sling with the round pads under the armpits marked in th...

Page 12: ...ly if you have to start hoisting from a seated position Manoeuvre the hoist carefully If necessary extend the undercarriage with the help of the leg adjustment in order to be able to place the hoist close enough to for example a chair Attention Drive the last part quietly Attaching the sling to the spreader bar Make sure that the user is facing the spreader bar Attach the two clips from the head s...

Page 13: ...quired height to bring the user into the final position When moving the hoist the legs can be in the wide or narrow position Preferably use the narrow position to move 3 4 2 Turning the hoist Avoid turning from the back when turning the hoist Stand on the side of the hoist while turning and use the arm spreader bar and legs to pull or push Hold the spreader bar or hoist arm with one hand and the m...

Page 14: ...seams If any of these damages are observed do not use the sling Then contact the sling supplier 4 1 3 Annual maintenance The table below gives an overview of the maintenance that the technical service can perform on the OpeMax Lite every six months Thoroughly check the slings visually for fraying loose seams stitches damage to the sling as well as the sling clips if they are damaged the sling must...

Page 15: ...isthas little power Battery quickly depleted Possible cause Battery fault or not inserted Plug the manual control unit into the control box incorrectly Emergency stop off Dry running of the bearings Action Insert the plug into the control box Turn emergency stop clockwise Insert the cable into the correct port on the control box port 1 Plug the cable into the correct port on the control box port 2...

Page 16: ...or 125mm with brake 22100181 8 Swivel castor 100mm 22100170 9 Legshade 11101480 10 Cover cap 11202691 11 Plug connector 17105080 12 Plug red 6 3x0 8 17103340 13 End cap hoisting arm 11100230 Pos Name Art nr 14 Cardan 11202040 15 Hex bolt M10x60 11100300 16 Locknut M10 11100250 Locknut M8 12100710 17 Cover M10 white 32103200 18 Cover M8 black 12100660 19 Hex bolt M12x75 10101860 20 Fitting bolt set...

Page 17: ...32300170 42 Protective rubber 32201400 43 Sticker colour code 32106920 44 Fitting pin 3x16 11100620 45 Adfekkap M12 white 11101120 46 Cover M10 white 32103200 Pos Name Art nr 47 Crown nut M12 32101550 48 Hex bolt M10x60 11100300 49 Cardan bushing L 36mm 32201750 50 Shaft lock ring 6mm 32101740 51 Quick release 5mm 32101920 52 Band fixing pin 32200910 53 Distance bush 32200830 ...

Page 18: ...ist Two point spare parts list Spreader bar Threadlocker 11101110 Pos Name Art nr 60 Washer 11101410 61 Low head screw 32106600 62 Distance bush 32106560 Pos Name Art nr 63 Pressure spring 32106580 64 Mounting disk 32106570 65 Spreader bar cover 32106890 ...

Page 19: ...73 4 clips L Green 30101874 230kg XL Blue 30101875 XXL White 30101876 Fit strap S Red 30100722 The user can sit comfortably on this strap all day long polyester M Yellow 30100723 This is possible because the material is breathable and seamless L Green 30100724 on the inside XL Blue 30100725 Staying Sling bamboo fabric S Red M Yellow L Gree n 3010153 2 3010153 3 3010153 4 The user can sit comfortab...

Page 20: ...rch 2015 XL Blue 30101925 Colour ribbon Body length Slim build Average build Big build Brown 125 cm XXS XS XS S Red 125 145 cm XS S S M Yellow 145 165 cm S M M L Green 165 185 cm M L L XL Blue 185 cm L XL XL XL XXL ...

Page 21: ...s Beds Po and shower chairs Shower Stretchers Beds Other transfers Transfer accessories Training and advice The vision services and products of OpeMed make it an excellent partner in cooperation with care providers and users 5 2 Contact OpeMed United Care Ltd Clockhouse Farnham Surrey GU9 7UD United Kingdom www opemed net T 01252 758858 E info opemed net ...

Page 22: ...refers and which falls under Class I of the European Medical Devices Directive is in accordance with the provisions of the following directive Directive 93 42 ECC and is in accordance with the following standards or other normative documents NEN EN ISO 14971 ISO 10535 NEN EN 60601 1 NEN EN 60601 1 2 EMC NEN EN ISO 15223 2012 NEN EN 12182 2012 On behalf of United Care Products BV Place and date Gro...

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