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Operator Safety 

BEFORE ATTEMPTING TO OPERATE THE MACHINE BECOME FAMILIAR WITH THE CONTROLS AND THESE

 

 

 

 

 

 

 

 

 

 

 

 

 

OPERATING INSTRUCTIONS. 

It is a requirement of the

Provision and Use of Work Equipment Regulations (PUWER)

that suitable training

     

   

 

 

 

   

 

 

 

 

 

 

 

is conducted for control familiarisation. This must include associated health and safety awareness, and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

good housekeeping practice. 

ONLY SUITABLY COMPETENT PERSONS SHOULD OPERATE THIS tube bender. 

Consider and use the necessary personal protective equipment, which should as a minimum include

 

 

 

 

 

 

 

 

 

 

   

 

 

protective footwear, eye protection, and heavy duty gloves when handling material and replacing mandrel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

tools. Do not allow clothing, apparel or hair near moving parts. 

Never operate the machine unless all guards and cover supplied are placed and closed. Do not load the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

machine or adjust the mandrel whilst the machine is bending. 

Always disconnect the power at source when performing maintenance work or making adjustments other

 

 

 

   

 

 

 

 

   

 

 

 

than those necessary for the normal operation of the machine. 

Accumulation of scale from tubes, and grease can create potentially dangerous situations. Regularly clean

   

 

 

 

 

 

 

 

 

 

 

 

 

between operations, ensuring also tools or other objects on the bed or surfaces are correctly stowed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

away. Keeping the machine clean and tidy will increase efficiency and productivity, avoid injury, and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

reduce the possibility of a breakdown. 

If any unusual noise or machine behaviour becomes apparent, switch off, isolate, and seek assistance. 

Bending Procedure 

 

 

INSTRUCTION MANUAL 

TUBE BENDER 

PAGE: 7 

Add tooling and secure to the bed. 

Secure the material between the 
former and the counter-former 

 

 

Summary of Contents for UB 60

Page 1: ...TUBE BENDER UB 60 and UB 76 Tube Bender INSTRUCTION MANUAL TUBE BENDER PAGE 1...

Page 2: ...3 Technical Data 4 Statement of Noise 4 Transport 5 Positioning 5 Dimensions 5 Electrical Connections 5 Residual Risks 6 Operator Safety 7 Bending Procedure 7 Setting the Angle 8 Setting the Bend Spee...

Page 3: ...ne is covered by manufacturer s warranty for a period of 12 months from the date of purchase against manufacturer defects The warranty period does not exceed 18 months from the date of delivery from t...

Page 4: ...section capacity mm x mm 40 x 40 60 x 60 Maximum solid bar diameter mm 345 45 Bending radius mm 450 500 Angle deg 180 180 Bending speed rpm 3 3 Motor Torque Nm 8800 12000 Power kW 1 5 4 0 Voltage v 3...

Page 5: ...rust protection film from steel surfaces and working parts Positioning Locate the machine where it is safe to use in consideration to other personnel in the vicinity and where materials can safely arr...

Page 6: ...ruding and moving in an arc beyond the machine boundary during the bend process The residual hazardous events are crushing trapping or knocking into persons in the arc danger zone The tooling can be c...

Page 7: ...e machine unless all guards and cover supplied are placed and closed Do not load the machine or adjust the mandrel whilst the machine is bending Always disconnect the power at source when performing m...

Page 8: ...ire activating Setting the required angle Press PROG to find Set 2 Use up down buttons to select the required angle Value will display in the Set 2 window Press PROG to secure value To bend press and...

Page 9: ...edal to ensure the former is at zero location Use the up down buttons to read 1 in Set 2 window Press PROG to secure The values in both windows will read 0 Your calibration is complete Press and scrol...

Page 10: ...windows Press and scroll PROG to display CarP Multiplier The reading must be 985 Use up down buttons if reading 4 at Set 2 window Press PROG to secure 985 will show in both windows Press and scroll P...

Page 11: ...d scroll PROG to display dur9 Backward hysteresis This feature is not used on bending machines Use up down buttons to read 1 if different Press PROG to secure The higher the value the slower the forwa...

Page 12: ...any residual oil and debris from the working zone left from previous operations Never allow operators to use the machine after maintenance without checking INSTRUCTION MANUAL TUBE BENDER PAGE 12 Pres...

Page 13: ...ycling chains in place Particular attention should be made to oil disposal after maintenance or final machine breaking INSTRUCTION MANUAL TUBE BENDER PAGE 13 Maintenance Schedule Low use frequency At...

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