background image

035-20499-001 Rev. B (1004)

Unitary Products Group

13

 

EXTERNAL HORIZONTAL VENT DRAIN 

When installing the furnace with a horizontal vent configuration it will be
necessary to install an external drain tee in the horizontal portion of the
vent pipe. The drain tee should be as close as possible to the furnace.
This is recommended to prevent accumulation of excess condensate in
the inducer blower or vent pipe during operational cycles. Refer to Fig-
ure 17 for recommended external vent drain configuration and connec-
tions.

COMBUSTION AIR SUPPLY

All installations must comply with Section 5.3, Air for Combustion and
Ventilation of the National Fuel Gas Code, ANSI Z223.1 or Sections
7.2, 7.3 or 7.4 of CAN/CGA B149.1 or .2 Installation Code - latest edi-
tions.

This furnace is certified to be installed with one of three possible com-
bustion air intake configurations.

1.

OUTDOOR COMBUSTION AIR:

 This is a sealed combustion air

configuration where the combustion air is supplied through a PVC
or ABS pipe that is connected to the PVC coupling attached to the
burner box and is terminated in the same atmospheric zone as the
vent. This type of installation is approved on all models. Refer to
Figure 18.

2.

AMBIENT COMBUSTION AIR:

 Combustion air is supplied from

the area surrounding the furnace through vents or knockouts in the
furnace casing. The combustion air and the vent pipes are not ter-
minated in the same atmospheric zone. Refer to Figure 13 for vent
terminations. Refer to “AIR SOURCE FROM INSIDE THE BUILD-
ING” and “VENT AND SUPPLY AIR SAFETY CHECK” for proper
installation. Refer to Figure 19.

3.

VENTILATED COMBUSTION AIR:

 Combustion air is supplied

through a PVC or ABS pipe that is connected to the PVC coupling
attached to the burner box and is terminated in a ventilated attic or
crawl space. The combustion air and the vent pipes are not termi-
nated in the same atmospheric zone. Refer to Figure 21 for attic
and crawl space termination. Only the combustion air intake may
terminate in the attic. The vent must terminate outside.

Outdoor Combustion Air

Combustion Air Intake/Vent Connections

This installation requires combustion air to be brought in from outdoors.
This requires a properly sized pipe (Shown in Figure 18) that will bring
air in from the outdoors to the furnace combustion air intake collar on
the burner box. The second pipe (Shown in Figure 18) is the furnace
vent pipe.

The combustion air intake pipe should be located either through the
wall (horizontal or side vent) or through the roof (vertical vent). Care
should be taken to locate side vented systems where trees or shrubs
will not block or restrict supply air from entering the terminal.

Also, the terminal assembly should be located as far as possible from a
swimming pool or a location where swimming pool chemicals might be
stored. Be sure the terminal assembly follows the outdoor clearances
listed in Section #1 “Outdoor Air Contaminants.”

 FIGURE 15:  

Double Horizontal Sealed Combustion Air and Vent 

Termination

 FIGURE 16:  

Double Vertical Sealed Combustion Air and Vent 

Termination

 FIGURE 17:  

External Horizontal Vent Drain

VENT

2”

COMBUSTION AIR

6”

VENT PIPE

FIELD SUPPLIED
EXTERNAL VENT
DRAIN

3” MINIMUM
LOOP DIAMETER

MANUFACTURER
SUPPLIED PVC
WYE AND VENT DRAIN

VENT TRAP

VENT DRAIN

TEE

 FIGURE 18:  

Sealed Combustion Air Intake Connection and Vent 

Connection

CONNECTS TO
COLLAR ON TOP
OF BURNER BOX

VENT PIPE CEMENTS
INTO SOCKET JUST
ABOVE TOP PANEL

Summary of Contents for PV9

Page 1: ...des TABLE OF CONTENTS SAFETY 1 DUCTWORK 3 FILTERS 6 GAS PIPING 6 ELECTRICAL POWER 8 COMBUSTION AIR AND VENT SYSTEM 9 CONDENSATE PIPING 16 SAFETY CONTROLS 16 START UP AND ADJUSTMENTS 17 WIRING DIAGRAM...

Page 2: ...tional vehicles Failure to carefully read and follow all instructions in this manual can result in furnace malfunction death personal injury and or property damage Furnaces for installation on combust...

Page 3: ...is required for passage to the front when servicing or for inspection or replacement of flue vent connections In all cases accessibility clearances shall take precedence over clear ances for combustib...

Page 4: ...ABLES 2 AND 3 are to be used as a guide only to help the installer determine if the duct sizes are large enough to obtain the proper air flow CFM through the furnace TABLES 2 and 3 ARE NOT to be used...

Page 5: ...rn End 5 Be sure to seal the furnace to plenum connections to prevent air leakage Refer to Figure 1 for unit and plenum dimensions Attic installations must meet all minimum clearances to combustibles...

Page 6: ...28 27 25 2000 57 C 16 x 25 41 x 64 20 x 25 51 x 64 120 112 2000 35 14 32 80 2000 57 D 2 16 x 25 2 41 x 64 22 x 25 56 x 64 All installations must have a filter installed Toe Plate Removable Rectangula...

Page 7: ...4 National Fuel Gas Code or in Canada CAN CGA B149 1 00 Natural Gas and Propane Installation Code HIGH ALTITUDE PRESSURE SWITCH CONVERSION For installation in locations where the altitude is less than...

Page 8: ...furnace s control system requires correct polarity of the power supply and a proper ground connection Refer to Figure 6 IMPORTANT The power connection leads and wiring box may be relo cated to the le...

Page 9: ...hese instructions IMPORTANT The VENT SYSTEM must be installed as specified in these instructions for Residential and Non HUD Modular Homes The sealed combustion air vent system is the only configurati...

Page 10: ...is as follows 1 Cut piping to the proper length beginning at the furnace 2 Deburr the piping inside and outside 3 Chamfer bevel the outer edges of the piping 4 Dry fit the vent piping assembly from th...

Page 11: ...1 US Installation2 A Clearance above grade veranda porch deck or balcony 12 inches 30 cm 12 inches 30 cm B Clearance to window or door that may be opened 6 inches 15 cm for applications 10 000 Btuh 3k...

Page 12: ...bustion air systems must be installed so the vent and the combustion air pipes terminate in the same atmospheric zone Refer to Figures 13 or 14 VENTING MULTIPLE UNITS Multiple units can be installed i...

Page 13: ...STION AIR Combustion air is supplied through a PVC or ABS pipe that is connected to the PVC coupling attached to the burner box and is terminated in a ventilated attic or crawl space The combustion ai...

Page 14: ...ion smaller than 0 25 6 4 mm 3 A manually operated damper or manually adjustable louvers are not permitted for use 4 A automatically operated damper or automatically adjustable lou vers shall be inter...

Page 15: ...w usage Follow all notes procedures and required materials in the SEALED COMBUS TION AIR SUPPLY section in these instructions when installing the combustion air pipe from the unit and into a ventilate...

Page 16: ...densate sump pump must be approved for use with acidic condensate CONDENSATE DRAIN TRAP AND DRAIN FREEZE PROTECTION Special precautions MUST be made if installing furnace in an area which may drop bel...

Page 17: ...bing 2 pieces of 4 10 cm length x 1 8 0 3 cm diameter tubing 1 5 16 0 8 cm tee 1 5 16 0 8 cm x 1 8 0 3 cm reducing coupling 1 1 8 0 3 cm adapter 1 Dwyer Manometer These items are required in order to...

Page 18: ...ivided by the time it took to measure 2 cubic ft 0 0566 m3 of gas from the gas meter For Propane LP Gas multiply the Heat content of the gas MJ m3 or Default 93 14 times 0 00283 m3 of gas measured at...

Page 19: ...as shown in Figure 24 The procedure below is used to adjust either the high fire manifold pressure or the low fire manifold pressure IMPORTANT The cap for the pressure regulator must be removed entir...

Page 20: ...Heating and Cooling Airflow The heating and the cooling airflows are preset at the factory The heat ing airflow is set to the maximum CFM The cooling airflow is set to pro vide 90 percent of the maxi...

Page 21: ...all for cooling the motor will ramp up to 63 of full capacity and will stay there for 90 seconds then will ramp up to full capacity At the end of the cooling cycle the motor will ramp down to 63 of fu...

Page 22: ...4 1880 1250 53 2 35 4 A C 1560 1010 44 2 28 6 1620 1030 45 9 29 2 C B 1470 940 41 6 26 6 1500 960 42 5 27 2 B C 1370 890 38 8 25 2 1410 880 39 9 24 9 D B 1460 930 41 3 26 3 1490 920 42 2 26 1 C A 125...

Page 23: ...the airflow table i e 0 20 w c 50 Pa 0 60 w c 150 Pa etc the system airflow cor responds to the intersection of the ESP column and Model Blower Speed row TABLE 16 Filter Performance Pressure Drop Inc...

Page 24: ...ed in U S A 035 20499 001 Rev B 1004 Copyright by York International Corp 2004 All rights reserved Supersedes 035 20499 001 Rev A 0904 Unitary 5005 Norman Product York OK Group Drive 73069 SECTION X W...

Reviews: