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035-20499-001 Rev. B (1004)

20

Unitary Products Group

ADJUSTMENT OF TEMPERATURE RISE

The temperature rise, or temperature difference between the return air
and the heated supply air from the furnace, must be within the range
shown on the furnace rating plate and within the application limitations
as shown in Table 7.

After about 20 minutes of operation, determine the furnace temperature
rise. Take readings of both the return air and the heated air in the ducts,
about six feet (1.83 m) from the furnace where they will not be affected
by radiant heat. Increase the blower speed to decrease the temperature
rise; decrease the blower speed to increase the rise.

VARIABLE SPEED MOTORS

The variable speed motor CFM / Timer Control Board must be config-
ured so the blower will provide a sufficient airflow so that the furnace
operates with in the temperature rise range on the rating plate and
within the application limitations shown in Table 7 in these Instructions.

ADJUSTMENT OF FAN CONTROL SETTINGS

Heating Indoor Fan Off Delay

This furnace is equipped with a time-on/time-off heating fan control. The
fan on delay is fixed at 30 seconds. The fan off delay has 4 settings (60,
90, 120 and 180 seconds). The fan off delay is factory set to 120 sec-
onds. The fan-off setting must be long enough to adequately cool the
furnace, but not so long that cold air is blown into the heated space. The
fan-off timing may be adjusted by positioning the jumper on two of the
four pins as shown in Figure 26.

Heating and Cooling Airflow

The heating and the cooling airflows are preset at the factory. The heat-
ing airflow is set to the maximum CFM. The cooling airflow is set to pro-
vide 90 percent of the maximum CFM. The heating and cooling airflows
must be field adjusted to match the HVAC system at installation. See
Table 15 for the HEAT, COOL and ADJ jumper settings to use for spe-
cific airflows.

WITH BURNER BOX COVER IN PLACE

WITH BURNER BOX COVER REMOVED

 FIGURE 25:  

Reading Gas Pressure

6
5
4
3
2
1
0
1
2
3
4
5
6

BURNER BOX
WITH COVER

OUTLET
PRESSURE
TAP

GAS VALVE

U-TUBE
MANOMETER

TEE
FITTING

BURNER BOX
PRESSURE
REFERENCE
HOSE

3.5 IN
WATER
COLUMN
GAS PRESSURE
SHOWN

6
5
4
3
2
1
0
1
2
3
4
5
6

U-TUBE
MANOMETER

3.5 IN
WATER
COLUMN
GAS PRESSURE
SHOWN

BURNER BOX
WITH COVER
REMOVED

OUTLET
PRESSURE
TAP

GAS VALVE

BURNER BOX
PRESSURE
REFERENCE
HOSE
(not used)

The temperature rise, or temperature difference between the return
air and the supply (heated) air from the furnace, must be within the
range shown on the furnace rating plate and within the application
limitations shown in Table 8 “ELECTRICAL AND PERFORMANCE
DATA”.
The supply air temperature cannot exceed the “Maximum Supply
Air Temperature”
 specified in these instructions and on the fur-
nace rating plate. Under NO circumstances can the furnace be
allowed to operate above the Maximum Supply Air Temperature.
Operating the furnace above the Maximum Supply Air Temperature
will cause premature heat exchanger failure, high levels of Carbon
Monoxide, a fire hazard, personal injury, property damage, and/or
death.

 FIGURE 26:  

Furnace Control Board

Y1

Y2

Y

W1

W

W2

R

G

C

BLOWER OFF
DELAY JUMPER

W2 DELAY
JUMPER

CONTINUOUS
FAN SPEED
JUMPER

Summary of Contents for PV9

Page 1: ...des TABLE OF CONTENTS SAFETY 1 DUCTWORK 3 FILTERS 6 GAS PIPING 6 ELECTRICAL POWER 8 COMBUSTION AIR AND VENT SYSTEM 9 CONDENSATE PIPING 16 SAFETY CONTROLS 16 START UP AND ADJUSTMENTS 17 WIRING DIAGRAM...

Page 2: ...tional vehicles Failure to carefully read and follow all instructions in this manual can result in furnace malfunction death personal injury and or property damage Furnaces for installation on combust...

Page 3: ...is required for passage to the front when servicing or for inspection or replacement of flue vent connections In all cases accessibility clearances shall take precedence over clear ances for combustib...

Page 4: ...ABLES 2 AND 3 are to be used as a guide only to help the installer determine if the duct sizes are large enough to obtain the proper air flow CFM through the furnace TABLES 2 and 3 ARE NOT to be used...

Page 5: ...rn End 5 Be sure to seal the furnace to plenum connections to prevent air leakage Refer to Figure 1 for unit and plenum dimensions Attic installations must meet all minimum clearances to combustibles...

Page 6: ...28 27 25 2000 57 C 16 x 25 41 x 64 20 x 25 51 x 64 120 112 2000 35 14 32 80 2000 57 D 2 16 x 25 2 41 x 64 22 x 25 56 x 64 All installations must have a filter installed Toe Plate Removable Rectangula...

Page 7: ...4 National Fuel Gas Code or in Canada CAN CGA B149 1 00 Natural Gas and Propane Installation Code HIGH ALTITUDE PRESSURE SWITCH CONVERSION For installation in locations where the altitude is less than...

Page 8: ...furnace s control system requires correct polarity of the power supply and a proper ground connection Refer to Figure 6 IMPORTANT The power connection leads and wiring box may be relo cated to the le...

Page 9: ...hese instructions IMPORTANT The VENT SYSTEM must be installed as specified in these instructions for Residential and Non HUD Modular Homes The sealed combustion air vent system is the only configurati...

Page 10: ...is as follows 1 Cut piping to the proper length beginning at the furnace 2 Deburr the piping inside and outside 3 Chamfer bevel the outer edges of the piping 4 Dry fit the vent piping assembly from th...

Page 11: ...1 US Installation2 A Clearance above grade veranda porch deck or balcony 12 inches 30 cm 12 inches 30 cm B Clearance to window or door that may be opened 6 inches 15 cm for applications 10 000 Btuh 3k...

Page 12: ...bustion air systems must be installed so the vent and the combustion air pipes terminate in the same atmospheric zone Refer to Figures 13 or 14 VENTING MULTIPLE UNITS Multiple units can be installed i...

Page 13: ...STION AIR Combustion air is supplied through a PVC or ABS pipe that is connected to the PVC coupling attached to the burner box and is terminated in a ventilated attic or crawl space The combustion ai...

Page 14: ...ion smaller than 0 25 6 4 mm 3 A manually operated damper or manually adjustable louvers are not permitted for use 4 A automatically operated damper or automatically adjustable lou vers shall be inter...

Page 15: ...w usage Follow all notes procedures and required materials in the SEALED COMBUS TION AIR SUPPLY section in these instructions when installing the combustion air pipe from the unit and into a ventilate...

Page 16: ...densate sump pump must be approved for use with acidic condensate CONDENSATE DRAIN TRAP AND DRAIN FREEZE PROTECTION Special precautions MUST be made if installing furnace in an area which may drop bel...

Page 17: ...bing 2 pieces of 4 10 cm length x 1 8 0 3 cm diameter tubing 1 5 16 0 8 cm tee 1 5 16 0 8 cm x 1 8 0 3 cm reducing coupling 1 1 8 0 3 cm adapter 1 Dwyer Manometer These items are required in order to...

Page 18: ...ivided by the time it took to measure 2 cubic ft 0 0566 m3 of gas from the gas meter For Propane LP Gas multiply the Heat content of the gas MJ m3 or Default 93 14 times 0 00283 m3 of gas measured at...

Page 19: ...as shown in Figure 24 The procedure below is used to adjust either the high fire manifold pressure or the low fire manifold pressure IMPORTANT The cap for the pressure regulator must be removed entir...

Page 20: ...Heating and Cooling Airflow The heating and the cooling airflows are preset at the factory The heat ing airflow is set to the maximum CFM The cooling airflow is set to pro vide 90 percent of the maxi...

Page 21: ...all for cooling the motor will ramp up to 63 of full capacity and will stay there for 90 seconds then will ramp up to full capacity At the end of the cooling cycle the motor will ramp down to 63 of fu...

Page 22: ...4 1880 1250 53 2 35 4 A C 1560 1010 44 2 28 6 1620 1030 45 9 29 2 C B 1470 940 41 6 26 6 1500 960 42 5 27 2 B C 1370 890 38 8 25 2 1410 880 39 9 24 9 D B 1460 930 41 3 26 3 1490 920 42 2 26 1 C A 125...

Page 23: ...the airflow table i e 0 20 w c 50 Pa 0 60 w c 150 Pa etc the system airflow cor responds to the intersection of the ESP column and Model Blower Speed row TABLE 16 Filter Performance Pressure Drop Inc...

Page 24: ...ed in U S A 035 20499 001 Rev B 1004 Copyright by York International Corp 2004 All rights reserved Supersedes 035 20499 001 Rev A 0904 Unitary 5005 Norman Product York OK Group Drive 73069 SECTION X W...

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