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58TMA

Downflow/Horizontal 2-Speed, 2-Stage,

Induced-Combustion Gas Furnace

Installation, Start-Up, and Operating Instructions

Sizes 065-125, Series 111

NOTE:

Read the entire instruction manual before starting the

installation.
This symbol

indicates a change since the last issue.

Index

Page

SAFETY CONSIDERATIONS .....................................................1
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS

PROCEDURE ...........................................................................2

INTRODUCTION.......................................................................2-4
Dimensional Drawing ....................................................................2

Clearances to Combustibles......................................................3

LOCATION....................................................................................4

General ......................................................................................4
Location Relative to Cooling Equipment ................................4
Hazardous Locations.................................................................4

AIR FOR COMBUSTION AND VENTILATION...................4-5

Unconfined Space .....................................................................4
Confined Space......................................................................4-5

SUPPLY-AIR PLENUM INSTALLATION

(DOWNFLOW) .....................................................................5-6
Installation On Combustible Floor...........................................6

HORIZONTAL ATTIC INSTALLATION...................................7
HORIZONTAL CRAWLSPACE INSTALLATION....................7
FILTER ARRANGEMENT...........................................................7
GAS PIPING...............................................................................7-9
ELECTRICAL CONNECTIONS ................................................10

115-v Wiring...........................................................................10
24-v Wiring.............................................................................10
Accessories..............................................................................10

VENTING ....................................................................................10
START-UP, ADJUSTMENT, AND SAFETY CHECK.......10-22

General...............................................................................10-12
Sequence of Operation ......................................................12-16
Adaptive Heating Mode ....................................................12-14
Non-Adaptive Heating Mode .................................................14
Cooling Mode....................................................................14-15
Continuous Blower Mode.......................................................15
Heat Pump Mode....................................................................15
Defrost Mode.....................................................................15-16
Start-Up Procedures................................................................16
Adjustments .......................................................................16-22
Set Gas Input Rate ............................................................16-22
Set Temperature Rise ........................................................17-21
Set Thermostat Heat Anticipator ......................................21-22
Check Safety Controls............................................................22
Checklist..................................................................................23

SAFETY CONSIDERATIONS

Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit and other safety
precautions that may apply.
Follow all safety codes. In the United States, refer to the National
Fuel Gas Code (NFGC) NFPA No. 54-1996/ANSI Z223.1-1996.
In Canada, refer to the current edition of the National Standard of
Canada CAN/CGA-B149.1- and .2-M95 Natural Gas and Propane
Installation Codes (NSCNGPIC). Wear safety glasses and work
gloves. Have fire extinguisher available during start-up and
adjustment procedures and service calls.
Recognize safety information. This is the safety-alert symbol

.

When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which

will

result in severe

personal injury or death. WARNING signifies hazards which

could

result in personal injury or death. CAUTION is used to

identify unsafe practices which

would

result in minor personal

injury or product and property damage.
These instructions cover minimum requirements and conform to
existing national standards and safety codes. In some instances,
these instructions exceed certain local codes and ordinances,
especially those that may not have kept up with changing residen-
tial construction practices. We require these instructions as a
minimum for a safe installation.

®

ama

CANADIAN   GAS   ASSOCIATION

A PPR O VED

R

CERTIFICATION OF

MANUFACTURING SITE

Visit www.carrier.com

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Book 1 4

Tab 6a 8a

PC 101

Catalog No. 535-887

Printed in U.S.A.

Form 58TMA-6SI

Pg 1

8-97

Replaces: 58TMA-4SI

Summary of Contents for 2-STAGE 58TMA

Page 1: ... working on heating equipment observe precautions in the literature on tags and on labels attached to or shipped with the unit and other safety precautions that may apply Follow all safety codes In the United States refer to the National Fuel Gas Code NFGC NFPA No 54 1996 ANSI Z223 1 1996 In Canada refer to the current edition of the National Standard of Canada CAN CGA B149 1 and 2 M95 Natural Gas...

Page 2: ...s before touching ungrounded objects 7 An ESD service kit available from commercial sources may also be used to prevent ESD damage INTRODUCTION The model 58TMA Series 111 Furnace is available in sizes 65 000 through 123 000 Btuh input capacities The design of the downflow horizontal gas fired furnace is A G A C G A certified for natural and propane gases and for installation on noncombustible floo...

Page 3: ...ous return air temperature of 60 F db or intermittent operation down to 55 F such as when used with a night setback thermostat Return air temperature must not exceed 85 F db To aid in installation troubleshooting and service a status code label is located on blower component door This label explains how to use the LED status indicated on furnace control which is viewed through the sight glass on d...

Page 4: ...s When installed parallel with furnace dampers or other means used to control the flow of air must prevent chilled air from entering furnace If dampers are manually operated they must be equipped with means to prevent operation of either unit unless damper is in full heat or full cooling position HAZARDOUS LOCATIONS When furnace is installed in a residential garage it must be installed so that bur...

Page 5: ...ugh 2 hori zontal ducts the openings and ducts MUST have at least 1 sq in of free area per 2000 Btuh of total input for all equipment within the confined space See Fig 4 and Table 2 c If combustion air is taken from outdoors through a single opening or duct horizontal or vertical commencing within 12 in of the top of the confined space opening and duct MUST have at least 1 sq in of free area per 3...

Page 6: ... Area of Opening and Duct Sq In Round Pipe In Dia 63 000 100 15 8 5 31 5 7 21 0 6 84 000 100 21 0 6 42 0 8 28 0 6 105 000 105 26 3 6 52 5 9 35 0 7 123 000 123 30 8 7 61 5 9 41 0 8 Table 3 Opening Dimensions In FURNACE CASING WIDTH APPLICATION PLENUM OPENING FLOOR OPENING A B C D 14 3 16 Non Combustible Flooring 12 11 16 19 13 3 8 19 5 8 Combustible Flooring Using KGASB Subbase 11 13 16 19 13 7 16 ...

Page 7: ... horizontal crawlspace installation is very similar to attic installation refer to Step 4 The installation of a sheet metal shield in front of louvered control panel is covered in Step 4 For a crawlspace installation this same sheet metal shield must be installed above louvered control panel Extend sheet metal shield over furnace top far enough to cover gas pipe entry hole Step 6 Filter Arrangemen...

Page 8: ...f furnace must be supported when furnace is used in horizontal position 3 8 IN HEX NUT WASHER 4 REQD PER ROD A PREFERRED ROD LOCATION B ALTERNATE ROD LOCATION A B A B B A A B Fig 8 Typical Attic Installation A97516 30 IN MIN WORK AREA 6 MIN TYPE B VENT GAS ENTRY 24 24 SHEET METAL SEDIMENT TRAP MANUAL SHUTOFF GAS VALVE LINE CONTACT ONLY PERMISSIBLE BETWEEN LINES FORMED BY INTERSECTIONS OF THE TOP A...

Page 9: ...be installed by connecting a tee to riser leading from furnace Connect capped nipple into lower end of tee The capped nipple should extend below level of gas controls See Fig 13 Piping should be pressure tested in accordance with local and national plumbing and gas codes before furnace has been attached If test pressure exceeds 0 5 psig 14 in wc the gas supply pipe must be disconnected from furnac...

Page 10: ... use ONLY a 3 amp fuse The control will flash code 24 when fuse needs replacement ACCESSORIES 1 Electronic air cleaner EAC A terminal block EAC 1 hot and EAC 2 neutral is provided for EAC connection See Fig 14 The terminals are energized with 115v 1 amp maximum during blower motor operation 2 Humidifier HUM Screw terminals HUM 1 and COM are provided for 24 v humidifier connection The terminals are...

Page 11: ...satisfactorily Time delay fuse is recommended Length shown is as measured 1 way along wire path between unit and service panel for maximum 2 percent voltage drop Fig 15 Heating and Cooling Application Wiring Diagram With 1 Stage Thermostat and Condensing Unit A97443 115 V FUSED DISCONNECT SWITCH WHEN REQUIRED JUNCTION BOX CONTROL BOX 24 V TERMINAL BLOCK TWO WIRE HEATING ONLY FIVE WIRE 1 STAGE THER...

Page 12: ... response to call for heat See Fig 17 When high heat only switch SW 1 is on it always causes high gas heat operation when R W W1 circuit is closed regardless of the setting of low heat only switch SW 2 This furnace can operate as a 2 stage furnace with a single stage thermostat because furnace control CPU includes a programmed adaptive sequence of controlled operation which selects low gas heat or...

Page 13: ...witches ALS1 2 used on some horizontal and some downflow models 7 This wire must be connected to furnace sheet metal for control to prove flame 8 Factory connected when LGPS not used RED LS FRS2 RED RED FRS1 WHEN USED ALS1 DSS ORN LGPS YEL NOTE 8 LPS NOTE 8 WHEN USED RED YEL ORN WHEN USED NOTE 6 ALS2 ORN SWITCH 1 2 HEAT SET UP SWITCH NORM HI HT LO HT ON OFF OFF ON BLOWER OFF DELAY SEC SWITCH 3 4 9...

Page 14: ...If furnace control CPU switches from low gas heat to high gas heat control CPU switches inducer motor IDM speed from low to high The high heat pressure switch relay HPSR closes When inducer motor IDM provides sufficient pressure to close high heat pressure switch HPS high heat gas valve sole noid GV is energized Blower motor BLWM switches speed for high gas heat 5 sec after control CPU switches fr...

Page 15: ...perating for an additional 90 sec if no other function requires blower motor BLWM operation 5 Heat Pump NOTE An accessory interface kit is required with single speed heat pumps See interface kit Installation Instructions for single speed heat pump thermostat and interface connections No inter face kit is needed for 2 speed heat pumps See 2 speed heat pump Installation Instructions for thermostat c...

Page 16: ...ve that furnace goes off Set thermostat above room temperature and observe that furnace restarts ADJUSTMENTS 1 Set gas input rate Furnace gas input rate on rating plate is for installations at altitudes up to 2000 ft In the U S A input rating for altitudes above 2000 ft must be reduced by 4 percent for each 1000 ft above sea level In Canada input rating must be derated by 10 percent for altitudes ...

Page 17: ...ed in low heat operation g Jumper R to W W1 h Let furnace run for 3 minutes in low heat operation i Measure time in sec for gas meter to complete 1 revolu tion Note reading j Refer to Table 10 for cubic ft of gas per hr k Multiply gas rate cu ft hr by heating value Btu cu ft l Move setup switch SW 2 to OFF position and jumper R and W2 thermostat connections See Fig 17 This keeps furnace locked in ...

Page 18: ...3 3 5 1 4 43 3 6 1 5 43 3 7 1 5 42 3 2 1 3 42 3 3 1 3 2001 825 44 3 8 1 6 43 3 4 1 4 43 3 5 1 5 43 3 6 1 5 43 3 7 1 5 to 850 44 3 6 1 5 44 3 7 1 5 44 3 8 1 6 43 3 4 1 4 43 3 5 1 5 3000 875 44 3 4 1 4 44 3 5 1 4 44 3 6 1 5 44 3 7 1 5 44 3 8 1 6 or 900 44 3 2 1 3 44 3 3 1 4 44 3 4 1 4 44 3 5 1 4 44 3 6 1 5 Canada 925 46 3 8 1 6 45 3 8 1 6 44 3 2 1 3 44 3 3 1 4 44 3 4 1 4 Altitudes 950 46 3 6 1 5 46 ...

Page 19: ... 5 750 45 3 7 1 5 44 3 2 1 3 44 3 3 1 4 44 3 4 1 4 44 3 5 1 4 775 46 3 6 1 5 46 3 8 1 6 45 3 7 1 5 44 3 2 1 3 44 3 3 1 4 5001 800 46 3 4 1 4 46 3 5 1 5 46 3 7 1 5 46 3 8 1 6 45 3 7 1 5 825 47 3 7 1 5 47 3 8 1 6 46 3 4 1 4 46 3 6 1 5 46 3 7 1 5 to 850 47 3 4 1 4 47 3 6 1 5 47 3 7 1 5 47 3 8 1 6 46 3 5 1 4 875 48 3 7 1 5 48 3 8 1 6 47 3 5 1 4 47 3 6 1 5 47 3 7 1 5 6000 900 48 3 5 1 4 48 3 6 1 5 48 3...

Page 20: ...ld Pressure High Low U S A Only 600 45 3 7 1 5 44 3 2 1 3 44 3 3 1 4 44 3 4 1 4 44 3 5 1 4 625 46 3 6 1 5 46 3 7 1 5 46 3 8 1 6 45 3 8 1 6 44 3 2 1 3 8001 650 47 3 8 1 6 46 3 4 1 4 46 3 5 1 5 46 3 7 1 5 46 3 8 1 6 675 47 3 5 1 4 47 3 6 1 5 47 3 7 1 5 47 3 8 1 6 46 3 5 1 4 to 700 48 3 7 1 5 48 3 8 1 6 47 3 5 1 4 47 3 6 1 5 47 3 7 1 5 725 48 3 4 1 4 48 3 6 1 5 48 3 7 1 5 48 3 8 1 6 47 3 4 1 4 9000 7...

Page 21: ...used applies only to furnaces with 5 speed blower motors Follow this same procedure for proper selection of cool and low gas heat speed selection 6 Set thermostat heat anticipator a When using a nonelectronic thermostat the thermostat heat anticipation must be set to match amp draw of electrical Table 11 Gas Rate Cu Ft Hr SECONDS FOR 1 REVOLUTION SIZE OF TEST DIAL SECONDS FOR 1 REVOLUTION SIZE OF ...

Page 22: ...tart up allow furnace to operate for 2 minutes then block flue outlet 100 percent Furnace should cycle off within 2 minutes d Remove blockage and reconnect vent connector to furnace flue collar e Wait 5 minutes and then reset draft safeguard switch 3 Check flow sensing pressure switches This control proves operation of draft inducer blower a Turn off 115 v power to furnace b Remove gas control doo...

Page 23: ... 1 and SW 2 and blower off delay SW 3 and SW 4 Refer to Tables 6 and 7 3 Verify manual reset switches have continuity 4 Ensure blower and gas control access doors are properly installed 5 Cycle test furnace with room thermostat 6 Check operation of accessories per manufacturer s instruc tions 7 Review User s Manual with owner 8 Leave literature packet near furnace 23 ...

Page 24: ...ceTraining plus hands on the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting fewer callbacks Course descriptions and schedules are in our catalog CALL FOR FREE CATALOG 1 800 644 5544 Packaged Service Training Classroom Service Training Copyright 1997 CARRIER Corp 7310 W Morris St Indianapolis IN 46231 58tma6si Manufacturer reserves the right ...

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