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components in R-W/W1 circuit. Accurate amp draw read-
ings can be obtained at wires normally connected to
thermostat subbase terminals R and W/W1. Fig. 21 illus-
trates an easy method of obtaining actual amp draw. The
amp reading should be taken after blower motor has started
and furnace is operating in low heat. To operate furnace in
low heat, first move SW-2 to ON position, THEN connect
ammeter wires as shown in Fig. 21. The thermostat
anticipator should NOT be in this circuit while measuring
current. If thermostat has no subbase, thermostat MUST be
disconnected from R and W/W1 wires during current
measurement. Return SW-2 to final desired location after
completing reading. See thermostat manufacturer’s instruc-
tions for adjusting heat anticipator and for varying heating
cycle length.

b. When using an electronic thermostat, set cycle rate for 3

cycles per hr.

CHECK SAFETY CONTROLS
The flame sensor, gas valve, and pressure switches were all
checked in the Start-Up section as part of normal operation.

1. Check primary limit control.

This control shuts off combustion control system and ener-
gizes circulating-air blower motor if furnace overheats.
The preferred method of checking limit control is to gradually
block off return air after furnace has been operating for a
period of at least 5 minutes. As soon as limit has shut off
burners, return-air opening should be unblocked. By using this
method to check limit control, it can be established that the
limit is functioning properly and will operate if there is a
motor failure.

2. Check draft safeguard switch.

The purpose of this control is to permit safe shutdown of he
furnace during certain blocked vent conditions.
a. Disconnect power to furnace and remove vent connector

from furnace flue collar. Be sure to allow time for vent
connector pipe to cool down before removing.

b. Restore power to furnace and set room thermostat above

room temperature.

c. After normal start-up, allow furnace to operate for 2

minutes, then block flue outlet 100 percent. Furnace should
cycle off within 2 minutes.

d. Remove blockage and reconnect vent connector to furnace

flue collar.

e. Wait 5 minutes and then reset draft safeguard switch.

3. Check flow-sensing pressure switches.

This control proves operation of draft inducer blower.
a. Turn off 115-v power to furnace.
b. Remove gas control door and disconnect inducer motor

lead wires from wire harness.

c. Turn on 115-v power to furnace
d. Close thermostat switch as if making normal furnace start.

If hot surface ignitor does not glow within several minutes
and control flashes code 32, pressure switches are func-
tioning properly.

e. Turn off 115-v power to furnace.
f. Reconnect inducer motor wires, replace gas control door,

and turn on 115-v power to furnace.

4. Check auxiliary limits.

a. Turn off 115-v power to furnace.
b. Remove blower access door.
c. Disconnect red motor lead at blower speed selector. Mark

terminal for proper reconnection.

d. Replace blower access door.
e. Turn on 115-v power to furnace. Be sure room thermostat

is calling for low heat.

f. Allow furnace to operate until auxiliary limit activates, but

DO NOT operate furnace longer than 4 minutes.

g. If furnace operates for 4 minutes, check/replace limit

switch(es).

h. Turn off 115-v power to furnace.
i. Remove blower access door.
j. Reconnect red motor lead, reset switch, and replace door.
k. Turn on 115-v power to furnace.

Table 12—Speed Selection

COLOR

SPEED

AS SHIPPED

White

Common

C

OM

Black

High

Cool

Yellow

Med-High

SPARE

Orange†

Med

SPARE or Capped

Blue

Med-Low

High-Gas-Heat

Red

Low*

Low-Gas-Heat

* Continuous fan speed.

† Available on 5-speed blowers only.

Recheck temperature rise. It must be within limits specified
on unit rating plate. Recommended operation is at midpoint of
rise range or above.

Fig. 21—Amp Draw Check With Ammeter

A96316

R Y W G

10 TURNS

THERMOSTAT SUBBASE

TERMINALS WITH

THERMOSTAT REMOVED

(ANITICIPATOR, CLOCK, ETC.,

MUST BE OUT OF CIRCUIT.)

HOOK-AROUND

AMMETER

EXAMPLE: 5.0 AMPS ON AMMETER

10 TURNS AROUND JAWS

 

=  0.5 AMPS FOR THERMOSTAT

     ANTICIPATOR SETTING

FROM UNIT 24-V

CONTROL TERMINALS

22

Summary of Contents for 2-STAGE 58TMA

Page 1: ... working on heating equipment observe precautions in the literature on tags and on labels attached to or shipped with the unit and other safety precautions that may apply Follow all safety codes In the United States refer to the National Fuel Gas Code NFGC NFPA No 54 1996 ANSI Z223 1 1996 In Canada refer to the current edition of the National Standard of Canada CAN CGA B149 1 and 2 M95 Natural Gas...

Page 2: ...s before touching ungrounded objects 7 An ESD service kit available from commercial sources may also be used to prevent ESD damage INTRODUCTION The model 58TMA Series 111 Furnace is available in sizes 65 000 through 123 000 Btuh input capacities The design of the downflow horizontal gas fired furnace is A G A C G A certified for natural and propane gases and for installation on noncombustible floo...

Page 3: ...ous return air temperature of 60 F db or intermittent operation down to 55 F such as when used with a night setback thermostat Return air temperature must not exceed 85 F db To aid in installation troubleshooting and service a status code label is located on blower component door This label explains how to use the LED status indicated on furnace control which is viewed through the sight glass on d...

Page 4: ...s When installed parallel with furnace dampers or other means used to control the flow of air must prevent chilled air from entering furnace If dampers are manually operated they must be equipped with means to prevent operation of either unit unless damper is in full heat or full cooling position HAZARDOUS LOCATIONS When furnace is installed in a residential garage it must be installed so that bur...

Page 5: ...ugh 2 hori zontal ducts the openings and ducts MUST have at least 1 sq in of free area per 2000 Btuh of total input for all equipment within the confined space See Fig 4 and Table 2 c If combustion air is taken from outdoors through a single opening or duct horizontal or vertical commencing within 12 in of the top of the confined space opening and duct MUST have at least 1 sq in of free area per 3...

Page 6: ... Area of Opening and Duct Sq In Round Pipe In Dia 63 000 100 15 8 5 31 5 7 21 0 6 84 000 100 21 0 6 42 0 8 28 0 6 105 000 105 26 3 6 52 5 9 35 0 7 123 000 123 30 8 7 61 5 9 41 0 8 Table 3 Opening Dimensions In FURNACE CASING WIDTH APPLICATION PLENUM OPENING FLOOR OPENING A B C D 14 3 16 Non Combustible Flooring 12 11 16 19 13 3 8 19 5 8 Combustible Flooring Using KGASB Subbase 11 13 16 19 13 7 16 ...

Page 7: ... horizontal crawlspace installation is very similar to attic installation refer to Step 4 The installation of a sheet metal shield in front of louvered control panel is covered in Step 4 For a crawlspace installation this same sheet metal shield must be installed above louvered control panel Extend sheet metal shield over furnace top far enough to cover gas pipe entry hole Step 6 Filter Arrangemen...

Page 8: ...f furnace must be supported when furnace is used in horizontal position 3 8 IN HEX NUT WASHER 4 REQD PER ROD A PREFERRED ROD LOCATION B ALTERNATE ROD LOCATION A B A B B A A B Fig 8 Typical Attic Installation A97516 30 IN MIN WORK AREA 6 MIN TYPE B VENT GAS ENTRY 24 24 SHEET METAL SEDIMENT TRAP MANUAL SHUTOFF GAS VALVE LINE CONTACT ONLY PERMISSIBLE BETWEEN LINES FORMED BY INTERSECTIONS OF THE TOP A...

Page 9: ...be installed by connecting a tee to riser leading from furnace Connect capped nipple into lower end of tee The capped nipple should extend below level of gas controls See Fig 13 Piping should be pressure tested in accordance with local and national plumbing and gas codes before furnace has been attached If test pressure exceeds 0 5 psig 14 in wc the gas supply pipe must be disconnected from furnac...

Page 10: ... use ONLY a 3 amp fuse The control will flash code 24 when fuse needs replacement ACCESSORIES 1 Electronic air cleaner EAC A terminal block EAC 1 hot and EAC 2 neutral is provided for EAC connection See Fig 14 The terminals are energized with 115v 1 amp maximum during blower motor operation 2 Humidifier HUM Screw terminals HUM 1 and COM are provided for 24 v humidifier connection The terminals are...

Page 11: ...satisfactorily Time delay fuse is recommended Length shown is as measured 1 way along wire path between unit and service panel for maximum 2 percent voltage drop Fig 15 Heating and Cooling Application Wiring Diagram With 1 Stage Thermostat and Condensing Unit A97443 115 V FUSED DISCONNECT SWITCH WHEN REQUIRED JUNCTION BOX CONTROL BOX 24 V TERMINAL BLOCK TWO WIRE HEATING ONLY FIVE WIRE 1 STAGE THER...

Page 12: ... response to call for heat See Fig 17 When high heat only switch SW 1 is on it always causes high gas heat operation when R W W1 circuit is closed regardless of the setting of low heat only switch SW 2 This furnace can operate as a 2 stage furnace with a single stage thermostat because furnace control CPU includes a programmed adaptive sequence of controlled operation which selects low gas heat or...

Page 13: ...witches ALS1 2 used on some horizontal and some downflow models 7 This wire must be connected to furnace sheet metal for control to prove flame 8 Factory connected when LGPS not used RED LS FRS2 RED RED FRS1 WHEN USED ALS1 DSS ORN LGPS YEL NOTE 8 LPS NOTE 8 WHEN USED RED YEL ORN WHEN USED NOTE 6 ALS2 ORN SWITCH 1 2 HEAT SET UP SWITCH NORM HI HT LO HT ON OFF OFF ON BLOWER OFF DELAY SEC SWITCH 3 4 9...

Page 14: ...If furnace control CPU switches from low gas heat to high gas heat control CPU switches inducer motor IDM speed from low to high The high heat pressure switch relay HPSR closes When inducer motor IDM provides sufficient pressure to close high heat pressure switch HPS high heat gas valve sole noid GV is energized Blower motor BLWM switches speed for high gas heat 5 sec after control CPU switches fr...

Page 15: ...perating for an additional 90 sec if no other function requires blower motor BLWM operation 5 Heat Pump NOTE An accessory interface kit is required with single speed heat pumps See interface kit Installation Instructions for single speed heat pump thermostat and interface connections No inter face kit is needed for 2 speed heat pumps See 2 speed heat pump Installation Instructions for thermostat c...

Page 16: ...ve that furnace goes off Set thermostat above room temperature and observe that furnace restarts ADJUSTMENTS 1 Set gas input rate Furnace gas input rate on rating plate is for installations at altitudes up to 2000 ft In the U S A input rating for altitudes above 2000 ft must be reduced by 4 percent for each 1000 ft above sea level In Canada input rating must be derated by 10 percent for altitudes ...

Page 17: ...ed in low heat operation g Jumper R to W W1 h Let furnace run for 3 minutes in low heat operation i Measure time in sec for gas meter to complete 1 revolu tion Note reading j Refer to Table 10 for cubic ft of gas per hr k Multiply gas rate cu ft hr by heating value Btu cu ft l Move setup switch SW 2 to OFF position and jumper R and W2 thermostat connections See Fig 17 This keeps furnace locked in ...

Page 18: ...3 3 5 1 4 43 3 6 1 5 43 3 7 1 5 42 3 2 1 3 42 3 3 1 3 2001 825 44 3 8 1 6 43 3 4 1 4 43 3 5 1 5 43 3 6 1 5 43 3 7 1 5 to 850 44 3 6 1 5 44 3 7 1 5 44 3 8 1 6 43 3 4 1 4 43 3 5 1 5 3000 875 44 3 4 1 4 44 3 5 1 4 44 3 6 1 5 44 3 7 1 5 44 3 8 1 6 or 900 44 3 2 1 3 44 3 3 1 4 44 3 4 1 4 44 3 5 1 4 44 3 6 1 5 Canada 925 46 3 8 1 6 45 3 8 1 6 44 3 2 1 3 44 3 3 1 4 44 3 4 1 4 Altitudes 950 46 3 6 1 5 46 ...

Page 19: ... 5 750 45 3 7 1 5 44 3 2 1 3 44 3 3 1 4 44 3 4 1 4 44 3 5 1 4 775 46 3 6 1 5 46 3 8 1 6 45 3 7 1 5 44 3 2 1 3 44 3 3 1 4 5001 800 46 3 4 1 4 46 3 5 1 5 46 3 7 1 5 46 3 8 1 6 45 3 7 1 5 825 47 3 7 1 5 47 3 8 1 6 46 3 4 1 4 46 3 6 1 5 46 3 7 1 5 to 850 47 3 4 1 4 47 3 6 1 5 47 3 7 1 5 47 3 8 1 6 46 3 5 1 4 875 48 3 7 1 5 48 3 8 1 6 47 3 5 1 4 47 3 6 1 5 47 3 7 1 5 6000 900 48 3 5 1 4 48 3 6 1 5 48 3...

Page 20: ...ld Pressure High Low U S A Only 600 45 3 7 1 5 44 3 2 1 3 44 3 3 1 4 44 3 4 1 4 44 3 5 1 4 625 46 3 6 1 5 46 3 7 1 5 46 3 8 1 6 45 3 8 1 6 44 3 2 1 3 8001 650 47 3 8 1 6 46 3 4 1 4 46 3 5 1 5 46 3 7 1 5 46 3 8 1 6 675 47 3 5 1 4 47 3 6 1 5 47 3 7 1 5 47 3 8 1 6 46 3 5 1 4 to 700 48 3 7 1 5 48 3 8 1 6 47 3 5 1 4 47 3 6 1 5 47 3 7 1 5 725 48 3 4 1 4 48 3 6 1 5 48 3 7 1 5 48 3 8 1 6 47 3 4 1 4 9000 7...

Page 21: ...used applies only to furnaces with 5 speed blower motors Follow this same procedure for proper selection of cool and low gas heat speed selection 6 Set thermostat heat anticipator a When using a nonelectronic thermostat the thermostat heat anticipation must be set to match amp draw of electrical Table 11 Gas Rate Cu Ft Hr SECONDS FOR 1 REVOLUTION SIZE OF TEST DIAL SECONDS FOR 1 REVOLUTION SIZE OF ...

Page 22: ...tart up allow furnace to operate for 2 minutes then block flue outlet 100 percent Furnace should cycle off within 2 minutes d Remove blockage and reconnect vent connector to furnace flue collar e Wait 5 minutes and then reset draft safeguard switch 3 Check flow sensing pressure switches This control proves operation of draft inducer blower a Turn off 115 v power to furnace b Remove gas control doo...

Page 23: ... 1 and SW 2 and blower off delay SW 3 and SW 4 Refer to Tables 6 and 7 3 Verify manual reset switches have continuity 4 Ensure blower and gas control access doors are properly installed 5 Cycle test furnace with room thermostat 6 Check operation of accessories per manufacturer s instruc tions 7 Review User s Manual with owner 8 Leave literature packet near furnace 23 ...

Page 24: ...ceTraining plus hands on the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting fewer callbacks Course descriptions and schedules are in our catalog CALL FOR FREE CATALOG 1 800 644 5544 Packaged Service Training Classroom Service Training Copyright 1997 CARRIER Corp 7310 W Morris St Indianapolis IN 46231 58tma6si Manufacturer reserves the right ...

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