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035-19656-003 Rev. A (1004)

22

Unitary Products Group

ADJUSTMENT OF TEMPERATURE RISE

The temperature rise, or temperature difference between the return air
and the heated supply air from the furnace, must be within the range
shown on the furnace rating plate and within the application limitations
as shown in Table 8.
After about 20 minutes of operation, determine the furnace temperature
rise. Take readings of both the return air and the heated air in the ducts,
about six feet (1.83 m) from the furnace where they will not be affected
by radiant heat. Increase the blower speed to decrease the temperature
rise; decrease the blower speed to increase the rise.
All direct-drive blowers have multi-speed motors. The blower motor
speed taps are located in the control box in the blower compartment.
Refer to Figure 33, and the unit-wiring label to change the blower
speed. To use the same speed tap for heating and cooling, the heat ter-
minal and cool terminal must be connected using a jumper wire and
connected to the desired motor lead. Place all unused motor leads on
Park terminals. Two are provided.

ADJUSTMENT OF FAN CONTROL SETTINGS

This furnace is equipped with a time-on/time-off heating fan control. The
fan on delay is fixed at 30 seconds. The fan off delay has 4 settings (60,
90, 120 and 180 seconds). The fan off delay is factory set to 120 sec-
onds. The fan-off setting must be long enough to adequately cool the
furnace, but not so long that cold air is blown into the heated space. The
fan-off timing may be adjusted by positioning the jumper on two of the
four pins as shown in Figure 33.
The furnace control board also allows user selection of the blower
speed that is energized during continuous fan operation. Place jumper
on the HI COOL, LO COOL, or HEAT pins.

FILTER PERFORMANCE

The airflow capacity data published in Table 17 represents blower per-
formance WITHOUT filters. To determine the approximate blower per-
formance of the system, apply the filter drop value for the filter being
used or select an appropriate value from the Table 16.
The filter pressure drop values in Table 16 are typical values for the
type of filter listed and should only be used as a guideline. Actual pres-
sure drop ratings for each filter type vary between filter manufacturers.

* Washable Fibers are the type supplied with furnace (if supplied).

APPLYING FILTER PRESSURE DROP TO 

DETERMINE SYSTEM AIRFLOW

To determine the approximate airflow of the unit with a filter in place, fol-
low the steps below:

1.

Select the filter type.

2.

Select the number of return air openings or calculate the return
opening size in square inches to determine the proper filter pres-
sure drop.

3.

Determine the External System Static Pressure (ESP) without the
filter.

4.

Select a filter pressure drop from the table based upon the number
of return air openings or return air opening size and add to the
ESP from Step 3 to determine the total system static.

5.

If total system static matches a ESP value in the airflow table (i.e.
0.20 w.c. (50 Pa), 0.60 w.c. (150 Pa), etc,) the system airflow cor-
responds to the intersection of the ESP column and Model/Blower
Speed row.

6.

If the total system static falls between ESP values in the table (i.e.
0.58 w.c. (144 Pa), 0.75 w.c. (187 Pa), etc.), the static pressure
may be rounded to the nearest value in the table determining the
airflow using Step 5 or calculate the airflow by using the following
example.

The temperature rise, or temperature difference between the return
air and the supply (heated) air from the furnace, must be within the
range shown on the furnace rating plate and within the application
limitations shown in Table 8 “ELECTRICAL AND PERFORMANCE
DATA”.
The supply air temperature cannot exceed the “Maximum Supply
Air Temperature”
 specified in these instructions and on the fur-
nace rating plate. Under NO circumstances can the furnace be
allowed to operate above the Maximum Supply Air Temperature.
Operating the furnace above the Maximum Supply Air Temperature
will cause premature heat exchanger failure, high levels of Carbon
Monoxide, a fire hazard, personal injury, property damage, and/or
death.

Do not energize more than one motor speed at a time or damage to
the motor will result.

 FIGURE 31:  

Typical Heat/Cool Speed Tap Connections

RED - LOW SPEED

YELLOW - MED. LOW SPEED

BLACK - HIGH SPEED

BLUE -MED. HIGH SPEED

NEUTRALS

HI

COOL

HEA

T

EAC

L1

XFMR

HUM

P

ARK

P

ARK

LO

COOL

Y1 Y/Y2 W

R

G

C

FAN OFF
ADJUSTMENT
JUMPER

CONTINUOUS
FAN SPEED
JUMPER

TABLE 16: 

Filter Performance - Pressure Drop Inches W.C. and (kPa)

Airflow Range 

Minimum Opening Size

Filter Type 

Disposable Washable 

Fibers*  Pleated 

1 Opening 

2 Openings 

1 Opening

2 Openings

1 Opening

2 Openings

1 Opening

2 Openings

CFM

Cm/m

In³

In³

inwc

kPa

inwc

kPa

inwc

kPa

inwc

kPa

inwc

kPa

inwc

kPa

0 - 750 

0 - 21.24

230 0.0038

0.01 0.0025

0.01 0.0025

0.15 0.0374

751 - 1000

21.27 - 28.32

330 0.0054

0.05 0.0125

0.05 0.0125

0.2

0.0498

1001 - 1250

28.35 - 35.40

330 0.0054

0.1

0.0249

0.1

0.0249

0.2

0.0498

1251 - 1500

35.42 - 42.47

330 0.0054

0.1

0.0249

0.1

0.0249

0.25 0.0623

1501 - 1750

42.50 - 49.55

380 0.0062 658 0.0108 0.15 0.0374 0.09 0.0224 0.14 0.0349 0.08 0.0199

0.3

0.0747 0.17 0.0423

1751 - 2000

49.58 - 56.63

380 0.0062 658 0.0108 0.19 0.0473 0.11 0.0274 0.18 0.0448

0.1

0.0249

0.3

0.0747 0.17 0.0423

2001 & Above 56.66 & Above 463 0.0076 658 0.0108 0.19 0.0473 0.11 0.0274 0.18 0.0448

0.1

0.0249

0.3

0.0747 0.17 0.0423

Summary of Contents for PS8

Page 1: ...AL POWER 9 TWINNING AND STAGING 11 VENT SYSTEM 13 SAFETY CONTROLS 18 START UP AND ADJUSTMENTS 19 WIRING DIAGRAM 26 LIST OF FIGURES Dimensions 5 Furnace Base Rectangular Perforated Panel 6 Typical Atti...

Page 2: ...all instructions in this manual can result in furnace malfunction death personal injury and or property damage Furnaces for installation on combustible flooring shall not be installed directly on carp...

Page 3: ...e over clear ances for combustible materials where accessibility clearances are greater Installation in a residential garage 1 A gas fired furnace for installation in a residential garage must be inst...

Page 4: ...he total square inch of duct attached to the furnace plenum is 300 8 square inch This exceeds the recommended 280 square inch of duct In this example the duct system attached to the plenum has a suffi...

Page 5: ...above the maximum supply air temperature will cause the heat exchanger to overheat causing premature heat exchanger failure Improper duct sizing dirty air filters incorrect manifold pressure incorrect...

Page 6: ...thout a Cooling Coil Cabinet When installing this appliance the furnace must be installed so as to create a closed duct system the supply duct system must be con nected to the furnace outlet and the s...

Page 7: ...the filter exter nal to the cabinet IMPORTANT Some accessories such as electronic air cleaners and pleated media may require a larger side opening Follow the instruc tions supplied with that accessory...

Page 8: ...ge to the furnace or some of its components that will result in property damage and loss of life FIGURE 6 Gas Valve INLET WRENCH BOSS INLET PRESSURE PORT O N O FF ON OFF SWITCH Shown in ON position MA...

Page 9: ...conversions are required in order for the appliance to satisfactory meet the application An authorized distributor or dealer must make all gas conversions In Canada a certified conversion station or o...

Page 10: ...Figures 13 or 14 Apply strain relief to thermostat wires passing through cabinet If air conditioning equipment is installed use thermostat wiring to connect the Y and C terminals on the furnace contr...

Page 11: ...e mixing device must be installed before any ducts that supply air to occupied spaces Twinning causes both indoor fans to operate simultaneously If a mixing device is not used any ducts that are conne...

Page 12: ...Staging The single wire twinning feature of this board can also be used for stag ing of two furnaces With this feature a single wire is connected between the TWIN terminal on one furnace board to the...

Page 13: ...ted for high altitude operation Refer to SECTION IV GAS PIP ING of these instructions and the proper high altitude application instruction for details VENTING INTO AN EXISTING CHIMNEY For Category I i...

Page 14: ...FAN ASSISTED FURNACE WATER HEATER FAN ASSISTED FURNACES VENT PIPE HOT WATER TANK FURNACE OPTIONAL SIDEWALL VENT SYSTEM field supplied EXTERIOR VENT HOOD FIGURE 20 Typical Sidewall Vent and Terminatio...

Page 15: ...ent sagging The vent system may be supported by the use of clamps or hangers secured to a permanent part of the structure every 4 ft 1 22 m FAN ASSISTED COMBUSTION SYSTEM An appliance equipped with an...

Page 16: ...sub tracting the blockage area of all fixed louvers grilles or screens from the gross area of the opening 2 Apertures in a fixed louver a grille or screen shall have no dimen sion smaller than 0 25 0...

Page 17: ...horizontally from the burner level of the appliance Refer to AIR SOURCE FROM OUTDOORS AND VENT AND SUPPLY AIR SAFETY CHECK in these instructions for additional information and safety check procedure 2...

Page 18: ...he combustion air blower heat exchanger or a blocked vent pipe connection Corrective action is required These are manual reset controls that must be reset before operation can continue CARBON MONOXIDE...

Page 19: ...ngth x 1 8 0 3 cm diameter tubing 1 5 16 0 8 cm tee 1 5 16 0 8 cm x 1 8 3 175 mm reducing coupling 1 1 8 0 3 cm adapter There is a accessory kit 1PK0602 available from Source 1 which has the following...

Page 20: ...divided by the time it took to measure 2 cubic ft 0 0566 m3 of gas from the gas meter For Propane LP Gas multiply the Heat content of the gas MJ m3 or Default 93 14 times 0 00283 m3 of gas measured a...

Page 21: ...e the unit back in operation 3 Adjust manifold pressure by adjusting gas valve regulator screw for the appropriate gas per the following IMPORTANT If gas valve regulator is turned in clockwise manifol...

Page 22: ...turn opening size in square inches to determine the proper filter pres sure drop 3 Determine the External System Static Pressure ESP without the filter 4 Select a filter pressure drop from the table b...

Page 23: ...7 Medium 1470 1450 1440 1430 1390 1360 1310 1270 1220 1150 41 6 41 1 40 8 40 5 39 4 38 5 37 1 36 0 34 5 32 6 Low 1260 1260 1260 1260 1250 1200 1150 1110 1070 1010 35 7 35 7 35 7 35 7 35 4 34 0 32 6 31...

Page 24: ...52 4 48 4 44 5 36 8 Medium Low 1690 1690 1650 1610 1540 1480 1410 1280 1170 1030 47 9 47 9 46 7 45 6 43 6 41 9 39 9 36 2 33 1 29 2 Low 1350 1330 1310 1290 1260 1220 1150 1050 970 860 38 2 37 7 37 1 3...

Page 25: ...s SEE CHART PAGE 6 1PS0302 1PS0311 1PS0312 1BR0314 EXTERNAL BOTTOM RETURN FILTER with High Velocity Filter for Horizontal Application for Upflow Bottom Return Application 14 1 2 CABINETS 1BR0317 17 1...

Page 26: ...035 19656 003 Rev A 1004 26 Unitary Products Group SECTION X WIRING DIAGRAM FIGURE 32 Wiring Diagram...

Page 27: ...035 19656 003 Rev A 1004 Unitary Products Group 27 NOTES...

Page 28: ...e without notice Printed in U S A 035 19656 003 Rev A 1004 Copyright by York International Corp 2004 All rights reserved Supersedes 035 19656 002 Rev A 0704 Unitary 5005 Norman Product York OK Group D...

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