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166753-UIM-C-0706

Unitary Products Group

13

TWINNING

TWINNING

TWINNING

TWINNING

In applications where more heating capacity or more airflow capacity is
needed  than  what  one  furnace  can  deliver,  twinning  can  be  used  to
make two furnaces operate in tandem, using one duct system and one
room thermostat. When one duct system is used for two furnaces, it is
necessary that the two blowers operate in unison. The twinning function
of  the  board  in  this  furnace  ensures  that  both  blowers  turn  on  and  off
simultaneously, and operate on the same blower speed.

Single-Wire Twinning

The control in the furnace has the single-wire twinning feature. With this
feature, a single wire is connected between the TWIN terminal on one
furnace board to the TWIN terminal on the second furnace board. The
board  then  communicates  the  blower  status  from  one  furnace  to  the
other  along  this  wire.  This  communication  makes  the  second  furnace
blower come on at the same time, and on the same speed, as the first
furnace blower.

Single-Wire Twinning Instructions

Connect the control wiring as shown in Figure 14. 

1.

Connect the low voltage wiring from the wall thermostat to the ter-
minal strip on the control board of Furnace #1.

2.

Connect a wire from the TWIN terminal of Furnace #1 to the TWIN
terminal of Furnace #2.

3.

Install a separate 24V relay as shown in the diagram below. Use of
this relay is required, as it ensures that the transformers of the two
furnaces are isolated, thus preventing the possibility of any safety
devices being bypassed.

Single-Wire Twinning Operation

Heating  -  On  a  call  for  heat  (W  signal)  from  the  wall  thermostat,  both
furnaces  will  start  the  ignition  sequence  and  the  burners  on  both  fur-
naces will light. About thirty seconds after the burners light, the blowers
on both furnaces will come on in heating speed. When the thermostat is
satisfied, the burners will all  shut  off and, after the selected  blower off
delay  time,  both  blowers  will  shut  off  at  the  same  time.  The  twinning
control  ensures  that  both  blowers  come  on  and  shut  off  at  the  same
time. 
Cooling - On a call for cooling (Y signal) from the wall thermostat, both
furnace blowers will come on at the same time in cooling speed. When
the  thermostat  is  satisfied,  both  blowers  will  stay  on  for  60  seconds,
then will shut off at the same time. 
Continuous  Fan  -  On  a  thermostat  call  for  continuous  fan  (G  signal),
both  furnace  blowers  will  come  on  at  the  same  time  in  cooling  speed
and will stay on until the G signal is removed.

STAGING

STAGING

STAGING

STAGING

In applications where more heating capacity or more airflow capacity is
needed  than  what  one  furnace  can  deliver,  twinning  can  be  used  to
make two furnaces operate in tandem, using one duct system and one
room thermostat. This control can also be used along with a two-stage
wall  thermostat  to  stage  two  twinned  furnaces,  making  them  operate
like a single two-stage furnace. This allows only one furnace to supply
heat during times when the heat output from one furnace is sufficient to
satisfy the demand. When one duct system is used for two furnaces, it
is necessary that the two blowers operate in unison. The twinning func-
tion  of  this  board  ensures  that  both  blowers  turn  on  and  off  simulta-
neously, and operate on the same blower speed. Even when only one
furnace is supplying heat, both furnace blowers must run.

Single-Wire Staging

The single-wire twinning feature of this board can also be used for stag-
ing  of  two  furnaces.  With  this  feature,  a  single  wire  is  connected
between the TWIN terminal on one furnace board to the TWIN terminal
on the second furnace board. The board then communicates the blower
status from one furnace to the other along this wire. This communica-
tion makes the second furnace blower come on at the same time, and
on the same speed, as the first furnace blower. 

Single-Wire Staging Instructions

Connect the control wiring as shown in Figure 15. 

1.

Connect the low voltage wiring from the wall thermostat to the ter-
minal strip on the control board of Furnace #1. For staging applica-
tions,  the  wire  from  thermostat  W1  is  connected  to  the  W
connection on the board on Furnace #1. The wire from thermostat
W2  is  connected  to  Furnace  #2  through  a  separate  relay,  as
described below.

2.

Connect a wire from the TWIN terminal of Furnace #1 to the TWIN
terminal of Furnace #2.

3.

Install a separate 24V relay as shown in the diagram below. Use of
this relay is required, as it ensures that the transformers of the two
furnaces are isolated, thus preventing the possibility of any safety
devices being bypassed.

Single-Wire Staging Operation

Heating - On a call for first-stage heat (W1 signal) from the wall thermo-
stat,  Furnace  #1  will  start  the  ignition  sequence  and  the  burners  will
light.  About  thirty  seconds  after  the  burners  light,  the  blowers  on  both
furnaces will come on in heating speed. When the thermostat is satis-
fied,  the  burners  will  shut  off  and,  after  the  selected  blower  off  delay
time, both blowers will shut off at the same time. On a call for second
stage of heat, the burners of Furnace #2 will also light and both blowers
will  run.  The  twinning  control  ensures  that  both  blowers  come  on  and
shut off at the same time. 

Cooling - On a call for cooling (Y signal) from the wall thermostat, both
furnace blowers will come on at the same time. When the thermostat is
satisfied, both blowers will stay on for 60 seconds, then will shut off at
the same time. 

Continuous  Fan  -  On  a  thermostat  call  for  continuous  fan  (G  signal),
both  furnace  blowers  will  come  on  at  the  same  time  in  cooling  speed
and will stay on until the G signal is removed.

 FIGURE 13:  

Single Stage Twinning Wiring Diagram

W

G

C

R

Y

TWIN

TO A/C

WALL THERMOSTAT

W

G

R

Y

ISOLATION

RELAY

FURNACE 2 CONTROL BOARD

W

G

C

R

Y

TWIN

FURNACE 1 CONTROL BOARD

 FIGURE 14:  

Two-Stage Twinning Wiring Diagram

W

G

C

R

Y

TWIN

TO A/C

WALL THERMOSTAT

W1

G

R

Y

ISOLATION

RELAY

FURNACE 2 CONTROL BOARD

W

G

C

R

Y

TWIN

FURNACE 1 CONTROL BOARD

W2

Summary of Contents for GY8S*UH

Page 1: ...PIPING 8 ELECTRICAL POWER 9 TWINNING AND STAGING 12 VENT SYSTEM 14 SAFETY CONTROLS 19 START UP AND ADJUSTMENTS 20 WIRING DIAGRAM SAFETY 1 LIST OF FIGURES Dimensions 5 Typical Attic Installation 6 Typical Suspended Furnace Crawl Space Installation 7 Side Return Cutout Markings 7 Gas Valve All Except GR Models 8 Gas Valve GR Models Only 8 Upflow Gas Piping 8 Horizontal Gas Piping 8 Electrical Wiring...

Page 2: ...y to be sure that the elec trical characteristics match All models use nominal 115 VAC 1 Phase 60 Hertz power supply DO NOT CONNECT THIS APPLI ANCE TO A 50 HZ POWER SUPPLY OR A VOLTAGE ABOVE 130 VOLTS Furnace shall be installed so the electrical components are pro tected from water Installing and servicing heating equipment can be hazardous due to the electrical components and the gas fired compon...

Page 3: ...clearances shall take precedence over clear ances for combustible materials where accessibility clearances are greater Installation in a residential garage A gas fired furnace for installation in a residential garage must be installed so the burner s and the ignition source are located not less than 18 inches 46 cm above the floor and the furnace must be located or protected to avoid physical dama...

Page 4: ...by subtracting the Return Air Temperature Reading from the Supply Air Temperature Read ing 2 The External Static Pressure is determined by adding the Supply Duct Static Pressure reading to the Return Duct Static Pressure reading adding the pressure across any applied a coil and the drop across the return air filter TABLES 2 3 are to be used as a guide only to help the installer deter mine if the d...

Page 5: ...gas orifice and or a faulty limit switch can cause the furnace to operate above the maximum supply air temperature Refer to sections II III and IX for additional informa tion on correcting the problem FIGURE 1 Dimensions FRONT LEFT SIDE RIGHT SIDE B 20 40 A 28 1 2 3 4 14 3 4 5 3 8 VENT CONNECTIONS POWER WIRING 7 8 HOLE 2 1 2 ACCESS WIRING 7 8 K O 16 8 3 4 T STAT WIRING 7 8 K O 1 1 8 2 1 4 14 23 1 ...

Page 6: ...d with the air conditioning coil for additional information Horizontal Installations Without a Cooling Coil Cabinet When installing this appliance the furnace must be installed so as to create a closed duct system the supply duct system must be con nected to the furnace outlet and the supply duct system must terminate outside the space containing the furnace When replacing an existing furnace if t...

Page 7: ...ilter rack following the instructions provided with that accessory If a filter s is provided at another location in the return air system the ductwork may be directly attached to the furnace side panel An accessory filter rack is available for mounting the filter exter nal to the cabinet IMPORTANT Some accessories such as electronic air cleaners and pleated media may require a larger side opening ...

Page 8: ...e factory for natural gas fired operation at 0 8 000 feet 0 m 2 438 m above sea level The manifold pressure must be changed in order to manitain proper and safe operation when the furnace is installed in a location where the altitude is greater than 8 000 feet 2 438 m above sea level Refer to to Table 6 for proper manifold pressure settings HIGH ALTITUDE PRESSURE SWITCH CONVERSION HIGH ALTITUDE PR...

Page 9: ...cy using factory specified and or approved parts must perform the conversion The installer must take every precaution to insure that the furnace has been converted to the proper gas orifice size when the furnace is installed Do not attempt to drill out any orifices to obtain the proper orifice size Drilling out a gas orifice will cause misalignment of the burner flames causing premature heat excha...

Page 10: ...d cut wire tie holding excess wiring Reposition on the left side of the furnace and fas ten using holes provided LOW VOLTAGE CONTROL WIRING CONNECTIONS LOW VOLTAGE CONTROL WIRING CONNECTIONS LOW VOLTAGE CONTROL WIRING CONNECTIONS LOW VOLTAGE CONTROL WIRING CONNECTIONS Install the field supplied thermostat by following the instructions that come with the thermostat With the thermostat set in the OF...

Page 11: ...mmon C 24 Volt Common Optional w Batteries BN11C01124 DP11C40124 PSC FURNACE CONTROL SINGLE STAGE AIR CONDITIONING BN11C00124 BP11C50124 PP11C70224 THERMOSTAT THERMOSTAT THERMOSTAT HP1 W 031 01975 Series Demand Control Single Stage H P E RD E BD ERHS HPX13 w Single Stage Furnace 1 Stage Cooling Ready G L 8 9S XYF80 U XYF80 U L XYF90 U SINGLE STAGE HEAT PUMP DN22U00124 BP21H50124 PP32H70124 THERMOS...

Page 12: ... s Separate plenums and supply ducts systems cannot be utilized A sin gle return air plenum common to both furnaces must be used It is sug gested that a return platform be utilized with bottom air entrance into each furnace If a side entrance return system is used the common return duct must be divided equally so as to supply each furnace with an equal amount of return air Both furnaces must be id...

Page 13: ...a single two stage furnace This allows only one furnace to supply heat during times when the heat output from one furnace is sufficient to satisfy the demand When one duct system is used for two furnaces it is necessary that the two blowers operate in unison The twinning func tion of this board ensures that both blowers turn on and off simulta neously and operate on the same blower speed Even when...

Page 14: ...res the maximum allowable vent pipe length the furnace must be converted for high altitude operation Refer to SECTION IV GAS PIP ING of these instructions and the proper high altitude application instruction for details VENTING INTO AN EXISTING CHIMNEY VENTING INTO AN EXISTING CHIMNEY VENTING INTO AN EXISTING CHIMNEY VENTING INTO AN EXISTING CHIMNEY For Category I installations the furnace shall b...

Page 15: ... to the proper length beginning at the furnace 2 Deburr the piping inside and outside 3 Dry fit the vent piping assembly from the furnace to the termination checking for proper fit support and slope Piping should be sup ported with pipe hangers to prevent sagging The maximum spac ing between hangers is 5 feet 1 5 m 4 Assemble the vent piping from the furnace to the termination securing the pipe co...

Page 16: ...tionable 6 Horizontal portions of the vent system must slope upwards and be supported to prevent sagging The vent system may be supported by the use of clamps or hangers secured to a permanent part of the structure every 4 ft 1 22 m FAN ASSISTED COMBUSTION SYSTEM FAN ASSISTED COMBUSTION SYSTEM FAN ASSISTED COMBUSTION SYSTEM FAN ASSISTED COMBUSTION SYSTEM An appliance equipped with an integral mech...

Page 17: ...ed for use 4 A automatically operated damper or automatically adjustable lou vers shall be interlocked so that the main burner cannot operate unless either the damper or the louver is in the fully open position FIGURE 20 Combustion Airflow Path Through The Furnace Casing to the Burner Box This type of installation requires that the supply air to the appli ance s be of a sufficient amount to suppor...

Page 18: ...rizontally from the burner level of the appliance Refer to AIR SOURCE FROM OUTDOORS AND VENT AND SUPPLY AIR SAFETY CHECK in these instructions for additional information and safety check procedure 2 The duct shall be either metal or a material meeting the class 1 requirements of CAN4 S110 Standard for Air Ducts 3 The duct shall be least the same cross sectional area as the free area of the air sup...

Page 19: ...ction Corrective action is required These are manual reset controls that must be reset before operation can continue PRESSURE SWITCHES PRESSURE SWITCHES PRESSURE SWITCHES PRESSURE SWITCHES This furnace is supplied with a pressure switch which monitors the flow through the combustion air vent piping system This switch de ener gizes the ignition control module and the gas valve if any of the follow ...

Page 20: ...ng 1 5 16 0 8 cm tee 1 5 16 0 8 cm x 1 8 3 175 mm reducing coupling 1 1 8 0 3 cm adapter There is a accessory kit 1PK0602 available from Source 1 which has the following items 12 30 cm length x 1 8 0 3 cm diameter tubing 2 pieces of 4 10 cm length x 1 8 0 3 cm diameter tubing 1 5 16 0 8 cm tee 1 5 16 0 8 cm x 1 8 0 3 cm reducing coupling 1 1 8 0 3 cm adapter 1 Dwyer Manometer These items are requi...

Page 21: ...ter times a barometric pressure and temperature correction factor of 0 960 times 3600 then divided by the time it took to measure 2 cubic ft 0 0566 m3 of gas from the gas meter For Propane LP Gas multiply the Heat content of the gas MJ m3 or Default 93 14 times 0 00283 m3 of gas measured at the gas meter times a barometric pressure and temperature correction factor of 0 960 times 3600 then divided...

Page 22: ...gure 30 for connection details IMPORTANT The cap for the pressure regulator must be removed entirely to gain access to the adjustment screw Loosening or tightening the cap does not adjust the flow of gas NOTE The regulated outlet pressures both low and high have been calibrated at the factory Additional pressure adjustment should not be necessary If adjustment is necessary set to the following spe...

Page 23: ...ssure regulator adjustment cap and adjustment screws on main gas valve 7 After the manifold pressure has been adjusted re calculate the furnace input to make sure you have not exceeded the specified input on the rating plate Refer to CALCULATING THE FURNACE INPUT NATURAL GAS 8 Once the correct BTU kW input has been established turn the gas valve to OFF and turn the electrical supply switch to OFF ...

Page 24: ...lter pressure drop values in Table 15 are typical values for the type of filter listed and should only be used as a guideline Actual pres sure drop ratings for each filter type vary between filter manufacturers MANIFOLD PRESSURE U TUBE CONNECTION FIGURE 29 Reading Gas Pressure The temperature rise or temperature difference between the return air and the supply heated air from the furnace must be w...

Page 25: ...c is 0 58 w c To determine the system airflow complete the following steps Obtain the airflow values at 0 50 w c 125 Pa 0 60 w c 150 Pa ESP Airflow 0 50 1250 CFM 35 4 m3 min Airflow 0 60 1180 CFM 33 4 m3 min Subtract the airflow 0 50 w c 125 Pa from the airflow 0 60 w c 150 Pa to obtain airflow difference 1180 1250 70 CFM 12 m3 min Subtract the total system static from 0 50 w c 125 Pa and divide t...

Page 26: ... 35 7 Medium Low 1720 1700 1670 1620 1570 1500 1430 1310 1160 1000 48 7 48 1 47 3 45 9 44 5 42 5 40 5 37 1 32 8 28 3 Low 1410 1390 1360 1330 1280 1220 1170 1060 930 840 39 9 39 4 38 5 37 7 36 2 34 5 33 1 30 0 26 3 23 8 100 1200 B High 1700 1620 1560 1480 1390 1300 1210 1110 970 820 48 1 45 9 44 2 41 9 39 4 36 8 34 3 31 4 27 5 23 2 Medium High 1430 1400 1350 1300 1230 1160 1080 980 870 710 40 5 39 ...

Page 27: ...2030 1980 1910 1850 1710 1570 1300 59 7 59 7 58 6 57 5 56 1 54 1 52 4 48 4 44 5 36 8 Medium Low 1690 1690 1650 1610 1540 1480 1410 1280 1170 1030 47 9 47 9 46 7 45 6 43 6 41 9 39 9 36 2 33 1 29 2 Low 1350 1330 1310 1290 1260 1220 1150 1050 970 860 38 2 37 7 37 1 36 5 35 7 34 5 32 6 29 7 27 5 24 4 100 1200 B High 1780 1710 1640 1560 1490 1390 1290 1180 1030 820 50 4 48 4 46 4 44 2 42 2 39 4 36 5 33...

Page 28: ...Copyright by York International Corp 2006 All rights reserved Supersedes 166753 UIM B 0306 Unitary 5005 Norman Product York OK Group Drive 73069 SECTION X WIRING DIAGRAM SECTION X WIRING DIAGRAM SECTION X WIRING DIAGRAM SECTION X WIRING DIAGRAM FIGURE 31 Wiring Diagram ...

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