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166753-UIM-C-0706

Unitary Products Group

19

Ventilated Combustion Air

The ventilated attic space or a crawl space from which the combustion 
air is taken must comply with the requirements specified in “AIR 
SOURCE FROM OUTDOORS” in this instruction or in Section 5.3, Air 
for Combustion and Ventilation of the National Fuel Gas Code, ANSI 
Z223.1 (latest edition). This type installation requires two properly sized 
pipes. One brings combustion air from a properly ventilated attic space 
or crawl space and a second pipe that extends from the furnace vent 
connection (top right of unit) to the exterior of the building. 

Vent and Supply (Outside) Air Safety Check Procedure

For Category I furnaces, vent installations shall be in accordance with
Parts 7 and 11 of the National Fuel Gas Code, ANSI Z223.1/NFPA 54,
and or Section 7 and Appendix B of the CSA B149.1, Natural Gas and
Propane Installation Codes, the local building codes, furnace and vent
manufacture's instructions.

Multi-story  or  common  venting  systems  are  permitted  and  must  be
installed in accordance with the National Fuel Gas Code, ANSI Z223.1/
NFPA 54 and / or the CSA B149.1, Natural Gas and Propane Installa-
tion Codes, local codes, and the manufacture's instructions. 

Vent  connectors  serving  Category  I  furnaces  shall  not  be  connected
into  any  portion  of  mechanical  draft  systems  operating  under  positive
pressure.

Horizontal portions of the venting system shall be supported to prevent
sagging  using  hangers  or  perforated  straps  and  must  slope  upwards
not less than 1/4" per foot (0.635 cm/m) from the furnace to the vent ter-
minal.

It is recommended that you follow the venting safety procedure below.
This procedure is designed to detect an inadequate ventilation system
that can cause the appliances in the area to operate improperly causing
unsafe levels of Carbon Monoxide or an unsafe condition to occur.

SECTION VIII: SAFETY CONTROLS

SECTION VIII: SAFETY CONTROLS

SECTION VIII: SAFETY CONTROLS

SECTION VIII: SAFETY CONTROLS

CONTROL CIRCUIT FUSE

CONTROL CIRCUIT FUSE

CONTROL CIRCUIT FUSE

CONTROL CIRCUIT FUSE

A 3-amp fuse is provided on the control circuit board to protect the 24-
volt  transformer  from  overload  caused  by  control  circuit  wiring  errors.
This  is  an  ATO  3,  automotive  type  fuse  and  is  located  on  the  control
board.

BLOWER DOOR SAFETY SWITCH

BLOWER DOOR SAFETY SWITCH

BLOWER DOOR SAFETY SWITCH

BLOWER DOOR SAFETY SWITCH

This unit is equipped with an electrical interlock switch mounted in the
blower  compartment.  This switch  interrupts  all  power  at the  unit  when
the panel covering the blower compartment is removed.

Electrical supply to this unit is dependent upon the panel that covers the
blower compartment being in place and properly positioned.

ROLLOUT SWITCH CONTROLS

ROLLOUT SWITCH CONTROLS

ROLLOUT SWITCH CONTROLS

ROLLOUT SWITCH CONTROLS

These controls are mounted on the burner box assembly. If the temper-
ature in the burner box exceeds its set point, the ignition control and the
gas  valve  are  de-energized.  The  operation  of  this  control  indicates  a
malfunction in the combustion air blower, heat exchanger or a blocked
vent pipe connection. Corrective action is required. These are manual
reset controls that must be reset before operation can continue.

PRESSURE SWITCHES

PRESSURE SWITCHES

PRESSURE SWITCHES

PRESSURE SWITCHES

This furnace is supplied with a pressure switch, which monitors the flow
through  the  combustion  air/vent  piping  system.  This  switch  de-ener-
gizes the ignition control module and the gas valve if any of the follow-
ing conditions are present. Refer to Figure 27 for tubing connections.

1.

Blockage of vent piping or terminal.

2.

Failure of combustion air blower motor.

CARBON MONOXIDE POISONING HAZARD

Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon-
monxide poisoning or death.
The following steps shall be followed for each appliance connected to the venting system being placed into operation, while all other appliances
connected to the venting system are not in operation:

1. Inspect the venting system for proper size and horizontal pitch. Determine that there is no blockage, restriction, leakage, corrosion or other

deficiencies, which could cause an unsafe condition

2. Close all building doors and windows and all doors.
3. Turn on clothes dryers and TURN ON any exhaust fans, such as range hoods and bathroom exhausts, so they shall operate at maximum

speed. Open the fireplace dampers. Do not operate a summer exhaust fan.

4. Follow the lighting instructions. Place the appliance being inspected in operation. Adjust thermostat so the appliance shall operate contin-

uously.

5. Test each appliance (such as a water heater) equipped with a draft hood for spillage (down-draft or no draft) at the draft hood relief opening

after 5 minutes of main burner operation. Appliances that do not have draft hoods need to be checked at the vent pipe as close to the
appliance as possible. Use a combustion analyzer to check the CO2 and CO levels of each appliance. Use a draft gauge to check for a
downdraft or inadequate draft condition.

6. After it has been determined that each appliance properly vents when tested as outlined above, return doors, windows, exhaust fans, fire-

place dampers and any other gas burning appliance to their normal condition.

7. If improper venting is observed during any of the above tests, a problem exists with either the venting system or the appliance does not

have enough combustion air (Supply Air from outside) to complete combustion. This condition must be corrected before the appliance can
function safely.

NOTE: 

An unsafe condition exists when the CO reading exceeds 40 ppm and the draft reading is not in excess of - 0.1 in. W.C. (-25 kPa) with

all of the appliance(s) operating at the same time.

8. Any corrections to the venting system and / or to the supply (outside) air system must be in accordance with the National Fuel Gas Code

Z223.1 or CAN/CGA B149.1-00 Natural Gas and Propane Installation Code (latest editions). If the vent system must be resized, follow the
appropriate tables in Appendix G of the above codes or for this appliance.

Main power to the unit  must still be interrupted at the  main power
disconnect switch before any service or repair work is to be done to
the unit. Do not rely upon the interlock switch as a main power dis-
connect.
Blower  and  burner  must  never  be  operated  without  the  blower
panel in place.

Summary of Contents for GM8S*UH

Page 1: ...IPING 8 ELECTRICAL POWER 9 TWINNING AND STAGING 12 VENT SYSTEM 14 SAFETY CONTROLS 19 START UP AND ADJUSTMENTS 20 WIRING DIAGRAM SAFETY 1 LIST OF FIGURES Dimensions 5 Typical Attic Installation 6 Typic...

Page 2: ...to be sure that the elec trical characteristics match All models use nominal 115 VAC 1 Phase 60 Hertz power supply DO NOT CONNECT THIS APPLI ANCE TO A 50 HZ POWER SUPPLY OR A VOLTAGE ABOVE 130 VOLTS...

Page 3: ...earances shall take precedence over clear ances for combustible materials where accessibility clearances are greater Installation in a residential garage A gas fired furnace for installation in a resi...

Page 4: ...y subtracting the Return Air Temperature Reading from the Supply Air Temperature Read ing 2 The External Static Pressure is determined by adding the Supply Duct Static Pressure reading to the Return D...

Page 5: ...as orifice and or a faulty limit switch can cause the furnace to operate above the maximum supply air temperature Refer to sections II III and IX for additional informa tion on correcting the problem...

Page 6: ...with the air conditioning coil for additional information Horizontal Installations Without a Cooling Coil Cabinet When installing this appliance the furnace must be installed so as to create a closed...

Page 7: ...lter rack following the instructions provided with that accessory If a filter s is provided at another location in the return air system the ductwork may be directly attached to the furnace side panel...

Page 8: ...factory for natural gas fired operation at 0 8 000 feet 0 m 2 438 m above sea level The manifold pressure must be changed in order to manitain proper and safe operation when the furnace is installed...

Page 9: ...y using factory specified and or approved parts must perform the conversion The installer must take every precaution to insure that the furnace has been converted to the proper gas orifice size when t...

Page 10: ...cut wire tie holding excess wiring Reposition on the left side of the furnace and fas ten using holes provided LOW VOLTAGE CONTROL WIRING CONNECTIONS LOW VOLTAGE CONTROL WIRING CONNECTIONS LOW VOLTAG...

Page 11: ...mon C 24 Volt Common Optional w Batteries BN11C01124 DP11C40124 PSC FURNACE CONTROL SINGLE STAGE AIR CONDITIONING BN11C00124 BP11C50124 PP11C70224 THERMOSTAT THERMOSTAT THERMOSTAT HP1 W 031 01975 Seri...

Page 12: ...s Separate plenums and supply ducts systems cannot be utilized A sin gle return air plenum common to both furnaces must be used It is sug gested that a return platform be utilized with bottom air entr...

Page 13: ...single two stage furnace This allows only one furnace to supply heat during times when the heat output from one furnace is sufficient to satisfy the demand When one duct system is used for two furnac...

Page 14: ...es the maximum allowable vent pipe length the furnace must be converted for high altitude operation Refer to SECTION IV GAS PIP ING of these instructions and the proper high altitude application instr...

Page 15: ...to the proper length beginning at the furnace 2 Deburr the piping inside and outside 3 Dry fit the vent piping assembly from the furnace to the termination checking for proper fit support and slope Pi...

Page 16: ...ionable 6 Horizontal portions of the vent system must slope upwards and be supported to prevent sagging The vent system may be supported by the use of clamps or hangers secured to a permanent part of...

Page 17: ...d for use 4 A automatically operated damper or automatically adjustable lou vers shall be interlocked so that the main burner cannot operate unless either the damper or the louver is in the fully open...

Page 18: ...izontally from the burner level of the appliance Refer to AIR SOURCE FROM OUTDOORS AND VENT AND SUPPLY AIR SAFETY CHECK in these instructions for additional information and safety check procedure 2 Th...

Page 19: ...tion Corrective action is required These are manual reset controls that must be reset before operation can continue PRESSURE SWITCHES PRESSURE SWITCHES PRESSURE SWITCHES PRESSURE SWITCHES This furnace...

Page 20: ...g 1 5 16 0 8 cm tee 1 5 16 0 8 cm x 1 8 3 175 mm reducing coupling 1 1 8 0 3 cm adapter There is a accessory kit 1PK0602 available from Source 1 which has the following items 12 30 cm length x 1 8 0 3...

Page 21: ...er times a barometric pressure and temperature correction factor of 0 960 times 3600 then divided by the time it took to measure 2 cubic ft 0 0566 m3 of gas from the gas meter For Propane LP Gas multi...

Page 22: ...ure 30 for connection details IMPORTANT The cap for the pressure regulator must be removed entirely to gain access to the adjustment screw Loosening or tightening the cap does not adjust the flow of g...

Page 23: ...sure regulator adjustment cap and adjustment screws on main gas valve 7 After the manifold pressure has been adjusted re calculate the furnace input to make sure you have not exceeded the specified in...

Page 24: ...ter pressure drop values in Table 15 are typical values for the type of filter listed and should only be used as a guideline Actual pres sure drop ratings for each filter type vary between filter manu...

Page 25: ...is 0 58 w c To determine the system airflow complete the following steps Obtain the airflow values at 0 50 w c 125 Pa 0 60 w c 150 Pa ESP Airflow 0 50 1250 CFM 35 4 m3 min Airflow 0 60 1180 CFM 33 4...

Page 26: ...35 7 Medium Low 1720 1700 1670 1620 1570 1500 1430 1310 1160 1000 48 7 48 1 47 3 45 9 44 5 42 5 40 5 37 1 32 8 28 3 Low 1410 1390 1360 1330 1280 1220 1170 1060 930 840 39 9 39 4 38 5 37 7 36 2 34 5 33...

Page 27: ...030 1980 1910 1850 1710 1570 1300 59 7 59 7 58 6 57 5 56 1 54 1 52 4 48 4 44 5 36 8 Medium Low 1690 1690 1650 1610 1540 1480 1410 1280 1170 1030 47 9 47 9 46 7 45 6 43 6 41 9 39 9 36 2 33 1 29 2 Low 1...

Page 28: ...opyright by York International Corp 2006 All rights reserved Supersedes 166753 UIM B 0306 Unitary 5005 Norman Product York OK Group Drive 73069 SECTION X WIRING DIAGRAM SECTION X WIRING DIAGRAM SECTIO...

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