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176230-BIM-A-0206

22

Unitary Products Group

FIGURE 17 -  TYPICAL WIRING DIAGRAM DAYP 030, 036, 042, 048 (208/230-3-60 POWER SUPPLY)

17H

15H

3H,5H

10G

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

G/GRA

COOL/BLU

HEAT/BK

R/RED

108/PR

224/R

213/R

224/R

224/R

"SPEED" CONNECTIONS

  COOLING BLOWER

  FOR HEATING AND

 SEE TABLES 1 AND 2

R/RED

213/R

214/BR

BLK

PRP

108/PR

240V/PRP

C2/BRN

240V/BLK

240V/PRP

GND/GRN

220/O

221/BR

224/R

214/BR

110/BK

    MOVE '108/PR' WIRE FROM 230V TO 208V ON TRANFORMER T1.

6.  UNIT FACTORY WIRED FOR 230 VOLT OPERATION.  FOR 208 VOLT OPERATION

208

208V

R/RED

/BLK

HEAT

MOTOR

ID FAN

5

4

3

2

1

S5

S4

ID MOTOR CONTROLLER

YEL

Y1/

/BLU

COOL

BRN

C2/

WHT

W1/

BRN

C1/

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

16

          MOTOR "SPEED" CONNECTIONS

TB2       TERMINAL BLOCK, 24V, ID

B

A

TB2

ID MOTOR CONTROLLER

S5/P5     SOCKET/PLUG CONNECTION, 230V, 5 PIN ON ID MOTOR CONTROL

*  BLACK SQUARE INDICATES SWITCH POSITION

SETTING

FACTORY

180 SEC

120 SEC

90 SEC

60 SEC

INDOOR BLOWER HEAT OFF DELAY: (SEE RIGHT)*

INDOOR BLOWER HEAT ON DELAY:  30 SEC

INDOOR BLOWER COOL OFF DELAY:  30 SEC

INDOOR BLOWER COOL ON DELAY:  3 SEC

CONTROL BOARD SETTINGS:

COMBUSTION BLOWER POSTPURGE:  5 SEC

S4/P4     SOCKET/PLUG CONNECTION, 24V, 16 PIN ON ID MOTOR CONTROL

S3/P3     SOCKET/PLUG CONNECTION, 24V, 4 PIN ON GAS VALVE

S2/P2     SOCKET/PLUG CONNECTION, 24V, 4 PIN ON GAS VALVE

CN1/P1    SOCKET/PLUG CONNECTION, 24V, 6 PIN ON CONTROL BOARD

B

A

TB2

FOR COOLING AIRFLOW

BLOWER CONNECTIONS

TABLE 1

"SPEED" CONNECTIONS

FOR COOLING BLOWER

SEE TABLE 1 

BLK

PRP

5

4

3

240V/BLK

240V/PRP

GRN

          ROOM THERMOSTAT 24V CONNECTIONS

          TB1 ON CONTROL BOARD

          FIELD WIRING

          OPTIONAL WIRING AND DEVICES

          FACTORY WIRING AND DEVICES

OUTDOOR

FAN

MOTOR

BLK

BRN

PRP

230-1-60

MOTOR

DRAFT

1

230-1-60

1

MOTOR

ID FAN

L2

L1

T2

T1

M2-2

M2-1

M2

          ON CONTROL BOARD, 24-1-60, 18VA MAX

EAC       ELECTRONIC AIR CLEANER RELAY OUTPUT

          BOARD, 24-1-60, 18VA MAX

HUM       HUMIDIFIER RELAY OUTPUT ON CONTROL

N

N

EAC

HUM

N

N

EAC

HUM

GRN

VALVE

GAS

P3

4

3

2

1

P2

1

3

4

2

230-1-60

230-3-60

GAS VALVE

207/Y

211/PR

210/BL

209/BK

CLEAR

BLU

BLU

S3

4

3

2

1

S2

4

3

2

1

    AFTER SERVICING.

    CLEARLY RENUMBERED FOR IDENTIFICATION. VERIFY PROPER OPERATION

    IT MUST BE REPLACED WITH TYPE 105 DEGREE C, 600V WIRE OR EQUIVALENT

    IF ANY OF THE WIRE AS SUPPLIED WITH THIS UNIT MUST BE REMOVED,

    CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION. 

2.  CAUTION:  LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING

220/O

221/BR

110/BK

240V/BLK

110/BK

100/BK

B

A

T2

T1

L2

L1

M2

110/BK

M2         CONTACTOR, DRAFT INDUCER MOTOR

107/PR

100/BK

108/PR

203/BR

(SEE NOTE 5)

  202/Y

107/PR

108/PR

100/BK

107/PR

201/BR

200/R

BRN

PRP

105/BL

212/R

200/R

121/BK

BK

123/BL

105/BL

126/Y

211/PR

208/PR

206/R

205/R

204/O

213/R

CLEAR

BLU

BLU

BLK

PRP

126/Y

123/BL

121/BK

206/R

210/BL

209/BK

208/PR

207/Y

204/O

212/R

201/BR

C1/BRN

214/BR

221/BR

220/O

213/R

W1/WHT

Y1/YEL

203/BR

202/Y

HEAT

COOL

HSP

GAS HEAT SECTION

PS

LS

RS

MOTOR

DRAFT

L3

L2

L1

CONTROL BOX

T1

CONTROL BOARD

CB

1

2

S

DI

LEADS

MOTOR

UNUSED

4

3

2

1

C

X

XFMR

CN1

654

321

OFF

DELAY

TB1

Y

C

R

W

Y

G

C

SEC

C

230

RC2

LUG

GND

T3

T2

T1

L3

L2

L1

B

A

M1

LUG

GND

NOTES:

4.  SEE UNIT NAMEPLATE FOR MAXIMUM FUSE SIZE AND MINIMUM CIRCUIT AMPACITY.

3.  MOTORS ARE INHERENTLY PROTECTED.

    CODES IN EFFECT AT TIME OF INSTALLATION OF THIS UNIT.

1.  ALL FIELD WIRING TO BE ACCOMPLISHED FOLLOWING CITY, LOCAL AND/OR NATIONAL

3.2 AMP

LEGEND:

M1        CONTACTOR, COMPR & OD FAN

T1        TRANSFORMER, 24V, 75 VA

RC2       OUTDOOR FAN RUN CAPACITOR

CB        CIRCUIT BREAKER

COMPR     COMPRESSOR

HSP       HOT SURFACE TO PILOT

LS        LIMIT SWITCH

         .193 IWC NOM  (.33 IWC MAX)

PS        PRESSURE SWITCH - MAKES @ 

RS        ROLLOUT SWITCH

          IDENTIFIED TERMINAL ON CAPACITOR

035-18845D000           REV.C

BEFORE SERVICING THIS UNIT

CAUTION - OPEN ALL DISCONNECTS

L

K

J

H

G

F

E

D

C

B

A

CONNECTION DIAGRAM

ELEMENTARY DIAGRAM

COOLING UNIT WITH GAS HEAT

RC2

202/Y

203/BR

208/230-3-60

POWER SUPPLY

126/Y

123/BL

121/BK

L3

L2

L1

COMPR

3

105/BL

PRP

BRN

BLK

T3

T2

T1

L3

L2

L1

M1-3

M1-2

M1-1

1

MOTOR

OD FAN

230V

PRI

T1

C

CB

75 VA

SEC 24V

200/R

201/BR

212/R

BLU

BLU

HSP

S3

S2

211/PR

PS

207/Y

208/PR

209/BK

210/BL

206/R

204/O

RS

 BOARD

CONTROL

Y

C

1

2

S

DI

LEADS

MOTOR

UNUSED

NEUTRAL

4

3

2

1

XFMR

X

C

HEAT

COOL

P1

CN1

6

5

3

2

1

4

ALS

205/R

213/R

ALS       AUXILARY LIMIT SWITCH

LS

213/R

ALS

205/R

M1

FS

HP

LP

ASCT

31

2

72

802/BK

803/BK

804/BK

807/BL

800/Y

LR

801/BL (SEE NOTE 5)

(SEE NOTE 5)

805/BL

B

LR

A

806/BR

(OPTIONAL ACCESSORIES - SEE NOTE 5)

          ACCESSORY) OPENS @ 380 PSIG

HP        HIGH PRESSURE SWITCH (OPTIONAL

          OPEN @ 26 DEGREE F

FS        FREEZESTAT SWITCH (OPTIONAL ACCESSORY)

          OPEN @ 7 PSIG

LP        LOW PRESSURE SWITCH (OPTIONAL ACCESSORY) 

LR        LOCK OUT RELAY (OPTIONAL ACCESSORY)

          (OPTIONAL ACCESSORY)

ASCT      ANTI-SHORT CYCLE TIMER

    PRESENT, WIRE 202/Y IS CONNECTED TO M1 COIL.

    ONLY IS PRESENT WIRE 202/Y IS CONNECTED TO ASCT-3. IF NEITHER LR OR ASCT ARE

    IF LR ONLY IS PRESENT, WIRE 801/BL AND 805/BL ARE CONNECTED TO M1 COIL. IF ASCT

5.  IF BOTH LR AND ASCT ARE PRESENT, WIRE 801/BL AND 805/BL ARE CONNECTED TO ASCT-3. 

COMPR

2

A

7

B

800/Y

801/BL

(SEE NOTE 5)

    LR

802/BK

800/Y

202/Y

FS

803/BK

804/BK

LP

805/BL

804/BK

HP

803/BK

802/BK

3

2

1

807/BL

(SEE NOTE 5)

ASCT

801/BL

805/BL

806/BR

100/BK

107/PR

201/BR

OFF

ON

DELAY

13

12

11

10

9

8

7

6

5

4

3

2

1

THERMOSTAT

ROOM

R

G

Y

W

HEAT

COOL

OFF

ON

AUTO

TB1

C

G

Y

W

R

W1/WHT

R/RED

Y1/YEL

C1/BRN

C2/BRN

COOL/BLU

HEAT/BLK

3

1

6

12

2

P4/S4

11

5

COOL/BLU TO:

WIRE

CONNECT

  (CFM)

 AIRFLOW

FOR COOLING

1400 (ARI RATING)

TB2-A

1350

TB2-B

1200 (ARI RATING)

TB2-A

1600

TB2-B

UNIT SIZE

-036

-036

-048

-048

1250

TB2-B

1000 (ARI RATING)

TB2-A

-030

-030

1500

TB2-B

1350 (ARI RATING)

TB2-A

-042

-042

---

---

---

---

12

12

160

270

ALS

RS

 036

4 TUBE

LS

160

130

6

9

---

---

---

---

12

12

160

270

ALS

RS

LS

160

130

6

9

---

---

---

---

12

12

160

200

ALS

RS

 036

2 TUBE

LS

140

110

6

9

+/-

CLOSE

+/-

OPEN

CONTROL SETPOINT (DEG F)

UNIT SIZE

DEVICE

TEMPERATURE CONTROLS

---

---

---

---

12

12

160

270

ALS

RS

 048

5 TUBE

LS

160

130

6

9

---

---

---

---

12

12

160

270

ALS

RS

 048

4 TUBE

LS

175

145

6

9

---

---

---

---

12

12

160

200

ALS

RS

 048

3 TUBE

LS

150

120

6

9

 036

3 TUBE

---

---

---

---

12

12

160

200

ALS

RS

 030

2 TUBE

LS

140

110

6

9

---

---

---

---

12

12

160

270

ALS

RS

 030

3 TUBE

LS

160

130

6

9

---

---

---

---

12

12

160

200

ALS

RS

 042

3 TUBE

LS

140

110

6

9

---

---

---

---

12

12

160

270

ALS

RS

 042

4 TUBE

LS

140

110

6

9

Summary of Contents for D YP024 Series

Page 1: ...and WARNING Notes are intended to clarify or make the installation easier Cautions are given to prevent equipment damage Warnings are given to alert installer that personal injury and or equipment dam...

Page 2: ...DIAGRAM 7 5 EXTERNAL SUPPLY CONNECTION EXTERNAL SHUT OFF 9 6 FLUE VENT OUTLET AIR HOOD 10 7 UNIT DIMENSIONS FRONT 12 8 UNIT DIMENSIONS FRONT BOTTOM 13 9 UNIT DIMENSIONS BACK BOTTOM 13 10 GAS VALVE FRO...

Page 3: ...sier CAUTIONS are given to prevent equipment damage WARNINGS are given to alert the installer that personal injury and or equipment damage may result if installation procedure is not handled properly...

Page 4: ...ness and size of the pad or slab used should meet local codes and unit weight Do not tie the slab to the building foundation FIGURE 1 PRODUCT NOMENCLATURE 3 352 8 7 7 25 6LQJOH 3DFNDJH LU RQGLWLRQHU 3...

Page 5: ...for unit weights and to Figure 2 for approxi mate center of gravity DUCT WORK These units are adaptable to downflow use as well as rear supply and return air duct openings To convert to downflow use...

Page 6: ...ESS Access to all serviceable components is provided by the fol lowing removable panels Blower compartment Gas control electrical service access Refer to Figure 7 for location of these access panels a...

Page 7: ...ATOR SHOULD BE SET AT 0 35 AMPS FOR ALL MODELS 24 VOLT TRANSFORMER FIGURE 4 POWER WIRING FIELD DIAGRAM G R O U N D L U G R E F E R T O E L E C T R I C A L D A T A T A B L E S T O S I Z E T H E D I S C...

Page 8: ...own Continuous return air temperature should not be below 55 F TABLE 4 PROPANE1 LP GAS APPLICATION DATA AVAILABLE ON MODELS INPUT CAPACITY MBH 2 OUTPUT CAPACITY MBH GAS RATE 3 FT 3 HR NUMBER OF BURNER...

Page 9: ...l shut off valve may have to be installed outside of the unit 3 Use wrought iron or steel pipe for all gas lines Pipe dope should be applied sparingly to male threads only FIGURE 5 EXTERNAL SUPPLY CON...

Page 10: ...stened to the outside of the side gas control electri cal compartment with the screws provided in the bag attached to the inside of the gas control electrical compart ment see Figure 6 If flexible sta...

Page 11: ...RICAL DATA MODEL DYP POWER SUPPLY VOLTAGE LIMITATIONS1 COMPRESSOR COND FAN MOTOR FLA SUPPLY AIR BLOWER MOTOR FLA MINIMUM CIRCUIT AMPACITY MAX FUSE SIZE AMPS2 MAX HACR BREAKER SIZE AMPS UNIT POWER FACT...

Page 12: ...I N L E T L O U V E R S F R O N T G A S E L E C T R I C C O N T R O L S E R V I C E A C C E S S C O M P A R T M E N T P A N E L O V E R A L L O V E R A L L All dimensions are in inches They are subje...

Page 13: ...8 DIA KNOCKOUT 1 2 NPTI CONNECTION LOW VOLTAGE CONN DIA KNOCKOUT 8 7 FIGURE 9 UNIT DIMENSIONS BACK BOTTOM 1 3 4 1 5 2 9 9 1 6 1 5 3 1 2 1 3 4 1 3 4 1 5 4 1 4 1 2 3 1 2 3 3 8 1 4 1 2 2 8 3 8 1 4 1 2 C...

Page 14: ...un After a cool fan on delay timing of 2 seconds the circulating fan is energized at cooling speed When the thermostat is satisfied terminals G and Y are de energized de energizing the compressor and...

Page 15: ...tor adjusting screw on the automatic gas valve Refer to Figure 10 Adjust as follows 1 Remove the cap from the valve body See Figure 11 for location 2 To decrease the gas pressure turn the adjusting sc...

Page 16: ...s of both the return air and the heated air in the ducts about six feet from the furnace where they will not be affected by radiant heat The temperature rise or temperature difference between the retu...

Page 17: ...12 150 300 14 129 257 16 113 225 18 100 200 20 90 180 22 82 164 24 75 150 26 69 138 28 64 129 30 60 120 32 56 113 34 53 106 36 50 100 38 47 95 40 45 90 42 43 86 44 41 82 46 39 78 48 37 75 50 36 72 52...

Page 18: ...HECKOUT procedures Troubleshooting of components necessitates opening the electrical control box with the power connected to the unit Use extreme care when working with the live circuits Check the uni...

Page 19: ...176230 BIM A 0206 Unitary Products Group 19 FIGURE 14 TYPICAL WIRING DIAGRAM DAYP 024 208 230 1 60 POWER SUPPLY...

Page 20: ...ROL BOX T1 CONTROL BOARD 1 2 S DI LEADS MOTOR UNUSED 4 3 2 1 C X XFMR CN1 6 5 4 3 2 1 OFF DELAY TB1 Y C R W Y G C SEC C 230 LUG GND LUG GND NOTES 4 SEE UNIT NAMEPLATE FOR MAXIMUM FUSE SIZE AND MINIMUM...

Page 21: ...176230 BIM A 0206 Unitary Products Group 21 FIGURE 16 TYPICAL WIRING DIAGRAM DAYP 060 208 230 1 60 POWER SUPPLY...

Page 22: ...RD CB 1 2 S DI LEADS MOTOR UNUSED 4 3 2 1 C X XFMR CN1 6 5 4 3 2 1 OFF DELAY TB1 Y C R W Y G C SEC C 230 RC2 LUG GND T3 T2 T1 L3 L2 L1 B A M1 LUG GND NOTES 4 SEE UNIT NAMEPLATE FOR MAXIMUM FUSE SIZE A...

Page 23: ...176230 BIM A 0206 Unitary Products Group 23 FIGURE 18 TYPICAL WIRING DIAGRAM DAYP 060 208 230 3 60 POWER SUPPLY...

Page 24: ...176230 BIM A 0206 24 Unitary Products Group FIGURE 19 TYPICAL WIRING DIAGRAM DAYP 030 036 042 048 460 3 60 POWER SUPPLY...

Page 25: ...176230 BIM A 0206 Unitary Products Group 25 FIGURE 20 TYPICAL WIRING DIAGRAM DAYP 060 460 3 60 POWER SUPPLY...

Page 26: ...l all wires prior to disconnection when servic ing controls Wiring errors can cause improper and dangerous operation if any of the wire as sup plied with this unit must be removed it must be replaced...

Page 27: ...176230 BIM A 0206 Unitary Products Group 27...

Page 28: ...t to change without notice Printed in U S A 176230 BIM A 0206 Copyright by Unitary Products Group 2006 All rights reserved Supersedes 166051 BIM A 0905 Unitary 5005 Norman Products York OK Group Drive...

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