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271043-UIM-B-0707

Unitary Products Group

9

Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures.
Wire size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes.

SUPPLY VOLTAGE CONNECTIONS

IMPORTANT: 

The power connection leads and wiring box may be relo-

cated to the left side of the furnace. Remove the screws and cut wire tie
holding excess wiring. Reposition on the left side of the furnace and fas-
ten using holes provided.

1.

Provide a power supply separate from all other circuits. Install
overcurrent protection and disconnect switch per local/national
electrical codes. The switch should be close to the unit for conve-
nience in servicing. With the disconnect or fused switch in the OFF
position, check all wiring against the unit wiring label. Refer to the
wiring diagram shown in Figure 24.

2.

Remove the screws retaining the junction box cover. Route the
power wiring through the opening in the unit into the junction box
with a conduit connector or other proper connection. In the junc-
tion box there will be three wires, a Black Wire, a White Wire and a
Green Wire. Connect the power supply as shown on the unit-wir-
ing label on the inside of the blower compartment door or Figure 4.
The black furnace lead must be connected to the L1 (hot) wire
from the power supply. The white furnace lead must be connected

to neutral. Connect the green furnace lead (equipment ground) to
the power supply ground. An alternate wiring method is to use a
field provided 2” (5.08 cm) x 4” (10.2 cm) box and cover on the
outside of the furnace. Route the furnace leads into the box using
a protective bushing where the wires pass through the furnace
panel. After making the wiring connections replace the wiring box
cover and screws.

3.

The furnace's control system requires correct polarity of the power
supply and a proper ground connection. If the power supply polar-
ity is reversed, the control board will flash 9 times. The furnace will
not operate until the polarity is corrected. Refer to “Furnace Diag-
nostics” section of the “User’s Information, Maintenance, & Ser-
vice Manual provided with this furnace.

LOW VOLTAGE CONTROL WIRING CONNECTIONS

Install the field-supplied thermostat by following the instructions that
come with the thermostat. With the thermostat set in the OFF position
and the main electrical source disconnected, connect the thermostat
wiring from the wiring connections on the thermostat to the terminal
board on the ignition module, as shown in Figures 5 and 6. Electronic
thermostats may require the common wire to be connected as shown in
Figures 5 and 6. Apply strain relief to thermostat wires passing through
cabinet. If air conditioning equipment is installed, use thermostat wiring
to connect the Y and C terminals on the furnace control board to the
proper wires on the condensing unit (unit outside).

IMPORTANT: 

Set the heat anticipator in the room thermostat to 0.45

amps. Setting it lower will cause short cycles. Setting it higher will cause
the room temperature to exceed the set points.

IMPORTANT: 

Some electronic thermostats do not have adjustable heat

anticipators. They may have other type cycle rate adjustments. Follow
the thermostat manufacturer's instructions.

The 24-volt, 40 VA transformer is sized for the furnace components
only, and should not be connected to power auxiliary devices such as
humidifiers, air cleaners, etc. The transformer may provide power for an
air conditioning unit contactor.

Using a Single-Stage Heat Thermostat with the Furnace 

- This two-

stage furnace may be used with a single-stage thermostat. Place the
“W2 Delay” jumper in the 10 minute, 15 minute or 20 minute position. If
the jumper is left on the “OFF” pins, the furnace will operate only in low
fire.

TABLE 7: 

Electrical and Performance Data

Input 

High/Low

Output 

High/Low

Nominal 

Airflow

Cabinet Width

Total Unit

AFUE

High Fire

Air Temp. Rise

Low Fire

Air Temp. Rise

MBH

kW

MBH

kW

CFM

m

3

/min

In.

cm

Amps

%

°F

°C

°F

°C

40/26

12/8

38/24

11/7

1200

34.0

14-1/2

36.8

9

94.0

35 - 65

19 - 36

35 - 65

19 - 36

60/39

18/11

56/36

16/11

1200

34.0

17-1/2

44.4

9

95.0

40 - 70

22 - 39

20 - 50

11 - 28

80/52

23/15

75/49

22/14

1200

34.0

17-1/2

44.4

9

92.5

45 - 75

25 - 42

45 - 75

25 - 42

80/52

23/15

75/49

22/14

1600

45.3

21

53.3

12

95.0

45 - 75

25 - 42

20 - 50

11 - 28

100/65

29/19

93/60

27/18

2000

56.6

21

53.3

14

95.0

45 - 75

25 - 42

20 - 50

11 - 28

120/78

35/23

112/73

33/21

2000

56.6

24-1/2

62.2

14

95.0

40 - 70

22 - 39

20 - 50

11 - 28

Input 

High/Low

Max. Outlet 

Air Temp.

Blower

Blower Size

Max. 

Over-current 

Protect

Min. Wire Size

(awg) @ 75 ft. 

One Way

Operating 

Weight

MBH

kW

°F

°C

HP

Amps

In.

cm

Lbs.

Kg.

40/26

12/8

165

73.9

1/2

7.7

11 x 8

27.9 x 20.3

20

14

121

55.0

60/39

18/11

170

76.7

1/2

7.7

11 x 8

27.9 x 20.3

20

14

135

61.4

80/52

23/15

175

79.4

1/2

7.7

11 x 8

27.9 x 20.3

20

14

142

64.5

80/52

23/15

175

79.4

3/4

9.6

11 x 10 27.9 x 25.4

20

14

157

71.4

100/65

29/19

175

79.4

1

12.8

11 x 11 27.9 x 27.9

20

12

164

74.5

120/78

35/23

170

76.7

1

12.8

11 x 11 27.9 x 27.9

20

12

180

81.8

 FIGURE 4:  

Electrical Wiring

N

GND

L1
HOT

WHT

GRN

BLK

BLK/BLK
WHT/WHT
GRN/GRN

CLASS 2 SYSTEM
CONTROL WIRING
TO THERMOSTAT

BLOWER
COMPARTMENT
DOOR SWITCH

TRANSFORMER

IGNITION
MODULE

Summary of Contents for AHV9 UP

Page 1: ...electrical and mechanical codes LIST OF SECTIONS SAFETY 1 DUCTWORK 4 FILTERS 6 GAS PIPING 7 ELECTRICAL POWER 8 COMBUSTION AIR AND VENT SYSTEM 12 CONDENSATE PIPING 18 SAFETY CONTROLS 19 START UP AND AD...

Page 2: ...ible materials as listed under Clearances to Combustibles in Table 1 Provide clearances for servicing ensuring that service access is allowed for both the burners and blower These models ARE NOT CSA l...

Page 3: ...or and the furnace must be located or protected to avoid physical damage by vehicles The furnace area must not be used as a broom closet or for any other storage purposes as a fire hazard may be creat...

Page 4: ...NOTE When attaching duct flange do not shoot the screw down into the casing Use the formed flange intended for duct flange attachment The duct system is a very important part of the installation If th...

Page 5: ...e presence of leaks in the heat exchanger This access cover shall be attached in such a manner as to prevent leaks TABLE 2 Minimum Duct Sizing For Proper Airflow Input Cabinet Airflow Return1 Rectangu...

Page 6: ...provided with that accessory for proper hole cut size SECTION III FILTERS FILTER INSTALLATION All applications require the use of a filter Filters must be installed external to the furnace cabinet DO...

Page 7: ...igure 1 dimensions The inlet to the gas valve lines up directly with the opening in the left side of the furnace casing To line up with the opening in the right side of the casing two street ells shou...

Page 8: ...5 1 4 1 3 39 1 0 37 0 34 0 31 1100 1 3 1 2 1 1 41 0 0 34 0 31 0 28 2500 LP 4 1 3 8 3 5 93 2 LP 1 03 0 95 0 87 PROPANE AND HIGH ALTITUDE CONVERSION KITS It is very important to choose the correct kit...

Page 9: ...o the terminal board on the ignition module as shown in Figures 5 and 6 Electronic thermostats may require the common wire to be connected as shown in Figures 5 and 6 Apply strain relief to thermostat...

Page 10: ...ight O Reversing Valve Energized in Cool TWO STAGE AIR CONDITIONING Comfort Alert Interface HUM Dehumidification Open on Humidity Rise C 24 Volt Common C 24 Volt Common R 24 Volt Hot W2 Second Stage H...

Page 11: ...W2 Delay on furnace to OFF HM Humidistat BSG Bonnet Sensor Bonnet Sensor Optional BS Bonnet Sensor AUX Auxiliary Heat E W1 First Stage Auxiliary Heat E W1 First Stage Auxiliary Heat W Auxiliary Heat Y...

Page 12: ...length listed in Table 8 is for the vent pip ing and the air intake piping separately For example if the table allows 65 equivalent feet for a particular model then the vent can have 65 equivalent fe...

Page 13: ...piping apply cement primer and the cement per the manufactures instructions Primer and cement must conform to ASTM D2564 for PVC or ASTM D2235 for ABS piping 7 All joints must provide a permanent air...

Page 14: ...ns 9 inches 23 cm for models 50 000 BTUH 15 kW 12 inches 30 cm for models 50 000 BTUH 15 kW C Clearance to permanently closed window 12 inches 30 cm 12 inches 30 cm D Vertical clearance to ventilated...

Page 15: ...systems must be installed so the vent and the combustion air pipes terminate in the same atmospheric zone Refer to Figures 11 or 12 VENTING MULTIPLE UNITS Multiple units can be installed in a space or...

Page 16: ...vent Care should be taken to locate side vented systems where trees or shrubs will not block or restrict supply air from entering the terminal Also the terminal assembly should be located as far as p...

Page 17: ...LE VENT GAS VENT SOFFIT VENT VENTILATED ATTIC TOP ABOVE INSULATION OPTIONAL INLET a OUTLET AIR a VENTILATED CRAWL SPACE GAS WATER HEATER VENTILATED ATTIC TOP ABOVE INSULATION GAS VENT GABLE VENT SOFFI...

Page 18: ...Air The ventilated attic space or a crawl space from which the combustion air is taken must comply with the requirements specified in AIR SOURCE FROM OUTDOORS in this instruction or in Section 5 3 Air...

Page 19: ...e controls are mounted on the burner box assembly If the temper ature in the burner box exceeds its set point the ignition control and the gas valve are de energized The operation of this control indi...

Page 20: ...ll start and come up to speed Shortly after inducer start up the hot surface igniter will glow for about 17 seconds b After this warm up the ignition module will energize open the main gas valve c Aft...

Page 21: ...3600 then divided by the time it took to measure 0 10 m3 of gas from the gas meter For Propane LP Gas multiply the Heat content of the gas MJ m3 or Default 93 15 times 0 10 m3 of gas measured at the...

Page 22: ...shown in Figure 21 The procedure below is used to adjust either the high fire manifold pressure or the low fire manifold pressure IMPORTANT The cap for the pressure regulator must be removed entirely...

Page 23: ...blown into the heated space The fan off timing may be adjusted by positioning the jumper on two of the four pins as shown in Figure 23 WITH BURNER BOX COVER IN PLACE WITH BURNER BOX COVER REMOVED FIG...

Page 24: ...een the R and W terminals The indoor fan motor is energized through the W1 heat terminal and runs on the speed selected on the HEAT tap of the control board Humidistat When a humidistat is installed i...

Page 25: ...T CODE STORAGE AND RETRIEVAL The control in this furnace is equipped with memory that will store up to five error codes to allow a service technician to diagnose problems more easily This memory will...

Page 26: ...A C 52 1 35 4 53 2 35 4 1560 1010 1620 1030 C B 44 2 28 6 45 9 29 2 1470 940 1500 960 B C 41 6 26 6 42 5 27 2 1370 890 1410 880 D B 38 8 25 2 39 9 24 9 1460 930 1490 920 C A 41 3 26 3 42 2 26 1 1250 7...

Page 27: ...in in2 cm2 In W C kPA In W C kPA In W C kPA 0 750 0 21 4 230 1484 0 01 0 00249 0 01 0 00249 0 15 0 03736 751 1000 21 25 28 32 330 2129 0 05 0 01245 0 05 0 01245 0 20 0 04982 1001 1250 28 33 35 40 330...

Page 28: ...Printed in U S A 271043 UIM B 0707 Copyright by York International Corp 2007 All rights reserved Supersedes 271043 UIM A 0407 Unitary 5005 Norman Products York OK Group Drive 73069 SECTION X WIRING D...

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