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Unimig VIPER 120 SYNERGIC, Operating Manual

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Unimig VIPER 120 SYNERGIC Operating Manual Download Page 22

FRONT END CONSUMABLES

VIPER 120 SYNERGIC CONTACT TIPS

Part-No

Description

QTY

PCT0008-06

Contact Tip Steel (0.6mm)

QTY10

PCT0008-08

Contact Tip Steel (0.8mm)

QTY10

PCT0008-09

Contact Tip Steel (0.9mm)

QTY10

VIPER 120 SYNERGIC TIP HOLDER

Part-No

Description

QTY

PCTH14

Contact Tip Holder

QTY2

PGNS15

Shroud Spring

QTY2

VIPER 120 SYNERGIC GAS NOZZLE

Part-No

Description

QTY

PGN15CYL

Cylindrical Nozzle

QTY2

PGN15CON

Conical Nozzle

QTY2

PGN15TAP

Tapered Nozzle

QTY2

PGN15SPOT

Spot Nozzle

QTY2

VIPER 120 SYNERGIC ADDITIONAL TORCH PARTS

Part-No

Description

GNS15 

Shroud Spring 

SNK15 

Swan Neck Assembly 

These parts are manufactured in China and are offered as replacement parts suitable for “BINZEL®” style torches.

22

 | VIPER 120 SYNERGIC MIG Welder Manual

SB15 MIG TORCH & SPARES

Summary of Contents for VIPER 120 SYNERGIC

Page 1: ...Please read and understand this instruction manual carefully before the installation and operation of this equipment UNIMIG 2019 VIPER 120 SYNERGIC Operating Manual KUMJRVM120...

Page 2: ...y they provide a customer support service that is second to none thus ensuring our customers have confidence that they will be well satisfied both now and in the future UNIMIG welders and plasma cutte...

Page 3: ...DATA 9 MACHINE PARTS LAYOUT 10 MIG WITH GAS INSTALLATION 11 GASLESS MIG INSTALLATION 13 WIRE INSTALLATION SET UP GUIDE 15 MIG WELDING GUIDE 16 MIG WELDING TROUBLE SHOOTING 23 MIG WIRE FEED TROUBLE SH...

Page 4: ...able for wear and tear replace the cable immediately if damaged bare wiring is dangerous and can kill Do not use damaged under sized or badly joined cables Do not drape cables over your body We recomm...

Page 5: ...e gas cylinders are normally part of the welding cutting process be sure to treat them carefully CYLINDERS can explode if damaged Protect gas cylinders from excessive heat mechanical shocks physical d...

Page 6: ...e inside the equipment The machine will be ready for use again when the internal temperature reaches safe level iii Over Voltage Supply Regarding the power supply voltage range of the machine please r...

Page 7: ...he regulator and line for an extended time period In this situation it is recommended to open the cylinder valve set the flow rate to 8 10 L min close the cylinder valve and check after a minimum of 1...

Page 8: ...welder to get you up and running Simply set your wire size adjust the Synergic power knob and the VIPER 120 SYNERGIC does the rest Running off a 10 AMP plug this machine is perfect for small repairs...

Page 9: ...DINSE CONNECTOR 10 25 STANDARD AS NZ60974 1 WELDS Mild Steel Stainless Steel WARRANTY Years 1 MIG SPECIFICATIONS MIG WELDING CURRENT RANGE 40 120A MIG DUTY CYCLE 40 C 10 120A MIG WIRE SIZE RANGE 0 6...

Page 10: ...rol Knob 4 Positive Output 5 Polarity Cable 6 Negative Output 7 Direct Connect MIG Torch 8 Power Cable 9 Power Switch 10 Gas Inlet 11 Wire Spool Holder 12 Wire Feed Assembly 1 7 9 10 11 12 2 3 4 6 8 5...

Page 11: ...llers V Groove for Hard Wires Knurled for Flux Cored 5 Place wire onto spool holder spool retaining nut is left hand thread Feed the wire through the inlet guide tube into the drive roller NOTE VIPER...

Page 12: ...e contact tip over the wire and fasten tightly into the tip holder 8 Remove the gas nozzle and contact tip from the front end of the MIG torch 11 Fit the gas nozzle to the torch head 9 Press and hold...

Page 13: ...he inlet guide tube into the drive roller 5 Feed wire over the drive roller into the outlet guide tube Push the wire through approx 150mm 1 2 1 Insert the earth cable plug into the required polarity a...

Page 14: ...the drive roller 9 Fit the correct size contact tip over the wire and fasten tightly into the tip holder 7 Remove the gas nozzle and contact tip from the front end of the MIG torch 10 Fit the gas nozz...

Page 15: ...h to the torch head 2 Note the tension spring adjuster and spool locating pin 5 Feed the wire through the drive roller and into the outlet guide tube of the wire feeder 8 A simple check for the correc...

Page 16: ...transfer and pulsed spray each of which has distinct properties and corresponding advantages and limitations To perform MIG welding the basic necessary equipment is a welding gun a wire feed unit a we...

Page 17: ...ens out the droplet into the weld pool The heat of the arc melts the end of the wire slightly as it feeds towards the base metal The wire feed speed overcomes the heat of the arc and the wire again ap...

Page 18: ...uddle allowing faster travel speeds providing a flatter weld profile with light penetration useful for welding thin materials The welds are wider and flatter allowing for minimal clean up grinding tim...

Page 19: ...a good level of control over the weld pool A travel angle greater that 20 will give an unstable arc condition with poor weld metal transfer less penetration high levels of spatter poor gas shield and...

Page 20: ...of poor quality Travel Speed Travel speed is the rate that the gun is moved along the weld joint and is usually measured in mm per minute Travel speeds can vary depending on conditions and the welders...

Page 21: ...slag inclusions Additionally some of the gas becomes ionised electrically charged and helps the current flow smoothly The correct gas flow is also very important in protecting the welding zone from t...

Page 22: ...QTY2 PGNS15 Shroud Spring QTY2 VIPER 120 SYNERGIC GAS NOZZLE Part No Description QTY PGN15CYL Cylindrical Nozzle QTY2 PGN15CON Conical Nozzle QTY2 PGN15TAP Tapered Nozzle QTY2 PGN15SPOT Spot Nozzle QT...

Page 23: ...d Remedy Holding the torch too far away Bring the torch closer to the work and maintain stick out of 5 10mm Welding voltage set too low Adjust SYNERGIC Control Knob Wire Speed set too high Adjust SYNE...

Page 24: ...ove Locate the wire into the groove of the drive roller Incorrect drive roller size Fit the correct size drive roller e g 0 8mm wire requires 0 8mm drive roller Wrong type of drive roller selected Fit...

Page 25: ...Wire Feeder Only 3 Years Clause 3 UNI TIG Jasic Inverter TIG Power Source Only 3 Years Clause 3 UNIMIG Water Cooler 1 Year Clause 3 T R Pulse MIG Power Source Only 2 Year Clause 3 T R Pulse MIG SWF Po...

Page 26: ...nd b Where the Goods are unable to be repaired the Goods are returned at your cost within thirty 30 days of the delivery date and c Welding Guns Of Australia PTY LTD will not be liable for Goods which...

Page 27: ...le Support Gas Connector Handle To Suit PP36 with Knobs All Xcel Arc Magmaweld MIG Welding Wires Electrodes Arc Leads Welding Cable Electrode Holder Earth Clamps TIG Welding Torches and Consumables to...

Page 28: ...a Pty Ltd ABN 14 001 804 422 PO Box 3033 Lansvale NSW 2166 AUSTRALIA 112 Christina Rd Villawood NSW 2163 Phone 1300 864 644 Fax 02 9780 4244 Email sales unimig com au www unimig com au Welding Guns Of...

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