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NOTICES

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NOTICES

THIS MANUAL IS SUPPLIED AS AN INTEGRAL AND ESSENTIAL PART OF THE PRODUCT AND MUST BE DELIVERED
TO THE USER.

INFORMATION INCLUDED IN THIS SECTION ARE DEDICATED BOTH TO THE USER AND TO PERSONNEL FOLLOWING
PRODUCT INSTALLATION AND MAINTENANCE.

THE USER WILL FIND FURTHER INFORMATION ABOUT OPERATING AND USE RESTRICTIONS, IN THE SECOND SEC-
TION OF THIS MANUAL. WE HIGHLY RECOMMEND TO READ IT.

CAREFULLY KEEP THIS MANUAL FOR FUTURE REFERENCE.

1)

GENERAL INTRODUCTION

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The equipment must be installed in compliance with the
regulations in force, following the manufacturer’s instruc-
tions, by qualified personnel.

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Qualified personnel means those having technical knowle-
dge in the field of components for civil or industrial heating
systems, sanitary hot water generation and particularly ser-
vice centres authorised by the manufacturer.

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Improper installation may cause injury to people and ani-
mals, or damage to property, for which the manufacturer
cannot be held liable.

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Remove all packaging material and inspect the equipment
for integrity.

In case of any doubt, do not use the unit - contact the supplier.
The packaging materials (wooden crate, nails, fastening devi-
ces, plastic bags, foamed polystyrene, etc), should not be left
within the reach of children, as they may prove harmful.

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Before any cleaning or servicing operation, disconnect the
unit from the mains by turning the master switch OFF, and/
or through the cut-out devices that are provided.

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Make sure that inlet or exhaust grilles are unobstructed.

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In case of breakdown and/or defective unit operation,
disconnect the unit. Make no attempt to repair the unit or
take any direct action.

Contact qualified personnel only.
Units shall be repaired exclusively by a servicing centre, duly
authorised by the manufacturer, with original spare parts.
Failure to comply with the above instructions is likely to impair
the unit’s safety.
To ensure equipment efficiency and proper operation, it is
essential that maintenance operations are performed by quali-
fied personnel at regular intervals, following the manufactu-
rer’s instructions.

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When a decision is made to discontinue the use of the
equipment, those parts likely to constitute sources of dan-
ger shall be made harmless.

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In case the equipment is to be sold or transferred to
another user, or in case the original user should move and
leave the unit behind, make sure that these instructions
accompany the equipment at all times so that they can be
consulted by the new owner and/or the installer.

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For all the units that have been modified or have options fit-
ted then original accessory equipment only shall be used.

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This unit shall be employed exclusively for the use for
which it is meant. Any other use shall be considered as
improper and, therefore, dangerous.

The manufacturer shall not be held liable, by agreement or
otherwise, for damages resulting from improper installation,
use and failure to comply with the instructions supplied by the
manufacturer.

2)

SPECIAL INSTRUCTIONS FOR BURNERS

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The burner should be installed in a suitable room, with ven-
tilation openings complying with the requirements of the
regulations in force, and sufficient for good combustion.

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Only burners designed according to the regulations in force
should be used.

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This burner should be employed exclusively for the use for
which it was designed.

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Before connecting the burner, make sure that the unit
rating is the same as delivery mains (electricity, gas oil, or
other fuel).

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Observe caution with hot burner components. These are,
usually, near to the flame and the fuel pre-heating system,
they become hot during the unit operation and will remain
hot for some time after the burner has stopped.

When the decision is made to discontinue the use of the bur-
ner, the user shall have qualified personnel carry out the fol-
lowing operations:
a) Remove the power supply by disconnecting the power cord

from the mains.

b) Disconnect the fuel supply by means of the hand-operated

shut-off valve and remove the control handwheels from
their spindles.

Special warnings

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Make sure that the burner has, on installation, been firmly
secured to the appliance, so that the flame is generated
inside the appliance firebox.

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Before the burner is started and, thereafter, at least once a
year, have qualified personnel perform the following opera-
tions:

a) set the burner fuel flow rate depending on the heat input of

the appliance;

b) set the flow rate of the combustion-supporting air to obtain

a combustion efficiency level at least equal to the lower
level required by the regulations in force;

c) check the unit operation for proper combustion, to avoid

any harmful or polluting unburnt gases in excess of the
limits permitted by the regulations in force;

d) make sure that control and safety devices are operating

properly;

e) make sure that exhaust ducts intended to discharge the

products of combustion are operating properly;

f) on completion of setting and adjustment operations, make

sure that all mechanical locking devices of controls have
been duly tightened;

g) make sure that a copy of the burner use and maintenance

instructions is available in the boiler room.

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In case of repeated burner shut-downs, do not continue re-
setting the unit manually. Contact qualified personnel to
take care of such defects.

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The unit shall be operated and serviced by qualified per-
sonnel only, in compliance with the regulations in force.

Summary of Contents for G18 SP

Page 1: ...Documentazione Tecnica CIB Unigas Campodarsego PD MANUAL OF INSTALLATION OPERATION MAINTENANCE LIGHT OIL BURNERS G18 SP PG25 SP PG30 TN M03978AA Rev 0 05 04 Complying with EMC 79 336 CEE LV 73 23 CEE...

Page 2: ...sory equipment only shall be used z This unit shall be employed exclusively for the use for which it is meant Any other use shall be considered as improper and therefore dangerous The manufacturer sha...

Page 3: ...nimals or damage to property for which the manufacturer cannot be held liable z Before installation it is recommended that all the fuel sup ply system pipes be carefully cleaned inside to remove forei...

Page 4: ...ATION COUNTRY See data plate 6 SPECIAL VERSION A Standard BURNER TYPE G18 SP PG25 SP PG30 TN Output min kcal h 90 300 140 200 140 200 max kcal h 180 000 250 200 300 000 min kW 105 163 163 max kW 209 2...

Page 5: ...N MANUAL 5 OVERALL DIMENSIONS Fig 1 Fig 2 A BL CL D E G K H P M G18SP 275 200 475 340 255 115 230 125 121 134 M8 A1 A2 B BL C CL D E F G K H P M N PG25 SP PG30 TN 510 155 345 665 855 268 227 495 131 2...

Page 6: ...COMBUSTION CHAMBER mbar PG25 SP kW Fig 4 BACK PRESSURE IN COMBUSTION CHAMBER mbar PG30 TN kW Fig 5 0 0 2 0 4 0 6 0 8 1 1 2 1 4 1 6 1 8 80 100 120 140 160 180 200 220 1 0 5 0 0 5 1 1 5 2 2 5 3 3 5 4 1...

Page 7: ...current laws on disposal of materials G18 SP PG25 SP PG30 TN Fitting the burner to the boiler Fix the flange of the burner to the boiler as shown in Fig 6 This allow a correct inclination towards the...

Page 8: ...be sure that ground wire should be longer than phase and neutral ones RESPECT THE BASIC SAFETY RULES MAKE SURE OF THE CONNECTION TO THE EARTHING SYSTEM DO NOT REVERSE THE PHASE AND NEUTRAL CONNECTIONS...

Page 9: ...on to a pressure value of about 8 10 bar After 10 the safety device drives the second stage set the pump to a pressure value of 18 bar by means of the regulation screw PG30 TN Set the pump to a pressu...

Page 10: ...pressure 2 bar max Return pressure 2 bar max Suction height max 0 45 bar to avoid air separation from oil Speed 3600 gpm max AS 47 AS57 2850 gpm max AS 67 Pumps Delta VM Viscosity 2 50 cSt Oil tempera...

Page 11: ...ut drive the combustion head back towards the MIN position rotating the screw VRT clockwise G18 SP Fig 15 PG25 SP PG30 TN Fig 16 G18 SP Loose the screw VBS and rotate the air damper in the desired pos...

Page 12: ...S CORRECT AND SAFE FUNCTIO NING OF THE BURNER THEREFORE ANY OPERATION OF THE APPLIANCE MUST BE PREVENTED WHICH DEPARTS FROM THE INSTALLA TION OPERATIONS OR WHICH HAPPENS AFTER TOTAL OR PARTIAL TAMPERI...

Page 13: ...d to replace the nozzles at the beginning of the operating season z Examine and carefully clean the flame detector cell and replace if necessary If in doubt light the burner and check the detector cir...

Page 14: ...with flame 65 A Maximum current without flame 5 A Maximum possible current with flame 200 A Fig 19 THE BURNER DOESN T START THE BURNER REPEATS THE PREPURGUE STAGE NOISY OIL PUMP THE BURNER DOESN T STA...

Page 15: ...se FR Photoresistor IL Main switch L1 Phase LF Burner operation light LB Burner lockout light LOA24 BOA64 Flame monitor device MA Power supply terminal block MV Fan motor N Neutral ST Thermostats or p...

Page 16: ...1 signalization light LEVG2 Opening of EVG2 signalization light LF Burner operation signalization light LOA24 BHO64 Flame monitor device LTA Ignition transformer signalization light MA Power supply te...

Page 17: ...signalization light LF Burner operation light LOA24 BHO64 Flame monitor device LTA Ignition transformer light MA Power supply terminal block MC Terminal block for burner components connection MV Fan m...

Page 18: ...PART III MAINTENANCE MANUAL 18 SPARE PARTS Burner G18 SP...

Page 19: ...ZLE 261 15 ATOMIZER SUPPORT 228 00 06 16 BOTTOM 201 01 02 17 IGNITION CABLES 605 01 22 18 IGNITION ELECTRODE 208 02 03 19 BLAST TUBE 309 00 55 20 COMBUSTION HEAD 306 01 15 21 ELECTRODE SUPPORT 228 00...

Page 20: ...PART III MAINTENANCE MANUAL 20 Burners PG25 SP PG30 TN...

Page 21: ...SER 306 01 79 306 01 79 15 NOZZLE 261 261 16 STANDARD NOZZLE SUPPORT 302 00 09 302 00 09 16 LONG NOZZLE SUPPORT 302 00 17 302 00 17 17 STANDARD LIGHT OIL PIPE 307 10 03 307 10 03 17 LONG LIGHT OIL PIP...

Page 22: ...S CHARACTERISTICS 22 LANDIS OIL BURNERS AUTOMATIC CONTROLLER LOA24 23 SUNTEC PUMPS AS 47 57 67 25 DELTA VM PUMPS 26 SUNTEC AT2 PUMP 27 NOTES FOR USE AND MAINTENANCE OF FUEL PUMPS 28 APPENDICX COMPONEN...

Page 23: ...es of the socket for mounting To dismantle it only requires gentle pressure with a screw driver in the slot of the mounting guide The base dimensions of the socket are exaclty the same as for types LA...

Page 24: ...there is a flame signal eg from premature ignition due to a faulty sole noid external light short circuit in the photoresisto or wiring malfunc tion in the flame signal amplifier etc at the end of pre...

Page 25: ...5 Connection threads cylindrical according to ISO 228 1 Inlet and return G 1 4 with facilities for conical sealing on revision 5 models Nozzle outlet G 1 8 Pressure gauge ports G 1 8 Vacuum gauge port...

Page 26: ...fil ter be installed All twin pipe models can be used as single pipe systems with the simple removal of a nylon plug and by closing the return pipe Technical data Oil viscosity 2 50 cSt 1 1 6 5 E Oil...

Page 27: ...and the suction line flow is equal to the gear set capacity Bleeding in two pipe operation is automatic it is assured by a bleed flat on the pistons but it may be accelerated by opening a pressure por...

Page 28: ...axis or laterally to avoid excessive wear on the joint noise and overloading the gears z Pipes should not contain air pockets Rapid attachment joint should therefore be avoided and threaded or mechani...

Page 29: ...APPENDICX COMPONENTS CHARACTERISTICS 29...

Page 30: ...APPENDICX COMPONENTS CHARACTERISTICS 30...

Page 31: ...APPENDICX COMPONENTS CHARACTERISTICS 31...

Page 32: ......

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