Fire dept GD8 RB Installation Manual Download

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GD8 Recessed Burner

– Wall Switch

Installation Guide

Operating Instructions

Warranty

Summary of Contents for GD8 RB

Page 1: ...GD8 Recessed Burner Wall Switch Installation Guide Operating Instructions Warranty ...

Page 2: ...nded that a fireguard complying with BS 8423 2002 is used in the presence of young children the elderly or infirm NOTE This GD8 RB appliance is fitted with an Oxyprotector Oxygen depletion pilot Under NO circumstances should this pilot be replaced or removed The GD8 RB installation process consists of 8 steps Page Step 1 Unpack and ensure all components are correct and undamaged 3 Step 2 Install p...

Page 3: ...imum clearances is the base and the front surround panels of the appliance the base can safely sit directly upon combustible e g timber and non combustible e g concrete materials refer to the appropriate appliance specification for the correct clearance requirements Ensure the framing is capable of supporting a 350kg load If a gas supply pipe has already been run to the cavity ensure 1000mm of 3 8...

Page 4: ... a stable surface GD8 RB 1400 Input 20 28 MJ h Two gas injectors one at the right and one at left hand sides of the burner tray GD8 RB 1600 Input 30 38 MJ h Two gas injectors one at the right and one at left Remove the burner tray by carefully pushing it away from the pilot and lift the pilot end of the burner tray lift the burner tray up and away from the pilot in one movement Ensure that the gas...

Page 5: ... the pilot meanwhile holding up the pilot end lower the burner tray down and move towards the pilot in one movement Ensure the burner tray is located correctly into the burner bracket and the jets are aiming into the burner tube inlet holes Install the burner tray by carefully lowering the end opposite from the pilot meanwhile holding up the pilot end lower the burner tray down and move towards th...

Page 6: ...e appliance has two fixing brackets with two 30mm long slots in each The two ﬁxing brackets will clamp the appliance into position Locate the ﬁxing brackets and mark out and drill ﬁxing holes through the 30mm slots in the ﬁxing brackets Ensure holes are drilled in the centre of the slots to allow maximum positioning ﬂexibility Clear out any debris from drilling Ensure the appliance is level and pa...

Page 7: ...ts in the Side ﬁxing brackets Ensure holes are drilled in the centre of the slots to allow maximum positioning ﬂexibility Clear out any debris from drilling Ensure the Side ﬁxing brackets are level Fix bolts screws to the side ﬁxing brackets to each side of the cavity The outer 2mm steel lintel panel will ﬁt snugly over and ﬁx to the side ﬁxing brackets Install the burner tray by following the Bur...

Page 8: ...lt in the appliance performing inefﬁciently Fire Brick lining Herringbone Hand cut ﬁre bricks 230mm x 25mm x 45mm Finish Honed surface with grey grout Repair grout To grout all joints and fill all shrink back cracks during appliance installation Steel lining Mild steel 2mm Size Cut and folded to suit appliance Finish Matt black paint Dark tile lining Black slate 9mm Size 600mm x 600mm cut to suit ...

Page 9: ...p three lining ﬁxing brackets 5mm cap screws 2 Allow the top of the lining to fall forward 3 Carefully lift the lining up and out of the base channel 4 Place the lining in a safe place 5 The lining on the base either side of the burner ﬁts into the channel 6 Remove the base lining by carefully lifting the lining at the joint or at one end 7 To reﬁt the firebox lining simply reverse the removal pro...

Page 10: ...utside atmosphere Air flow must be unobstructed from the firebox to the inner flue and from the heat shield to outer casing allowing air to circulate from the firebox to the flue casings to the atmosphere In Line Fan assembly details Step 1 Step 1 Connect the flue and outer casing to the firebox 1 Make sure the In line fan has adequate access for future maintenance 2 Run the flue from the applianc...

Page 11: ...Version August 2020 11 Different cowl terminations Option 3A In Line Fan vertical exit In line fan Vertical exit Casing cover Flue system F79 3 6m Flue In Line fan shown In Line Fan ...

Page 12: ...Version August 2020 12 Option 3B In Line Fan horizontal exit In line fan Horizontal exit F78 3 6m Wall In Line fan shown In Line Fan Flue system Wall cowl ...

Page 13: ... Fix will cowl into position through the angle surround Step 3 Flash wall cowl Fit flashing in accordance with NZBC Step 4 Complete wall cladding Fit wall cladding in accordance with NZBC Fit wall cladding into Wall cowl front panel optional Step 1 Remove front hot panel 1 Hot panel is fixed to back panel with 4 x 5mm counter sunk cap screws Step 2 Fix sub straight into wall cowl 1 Cut sub straigh...

Page 14: ...wing these connection details using the 4 core cable that has been run at site connect the wall isolation switch to the appliance IMPORTANT Before testing ensure the gas valve is turned OFF Test electrical functions by switching the bottom High Low switch to LOW then switch the appliance ON using the top On Off switch After approximately five seconds the pilot will spark Because the gas supply is ...

Page 15: ...Version August 2020 15 ...

Page 16: ...e Leak test all joints Switch the appliance ON Test adjust high pressure first using the outer brass nut and then the low pressures against rating plate specifications In the unlikely event that the rating plate is not attached Do Not commission the appliance and contact The Fire Dept immediately Switch the appliance OFF Install the burner tray by following the Burner Tray Installation Process in ...

Page 17: ...edium correctly may result in the appliance performing inefficiently Open the firebed cardboard box and identify firebox mediums River Rocks option has two firebed mediums Vermiculite 3 bags White rocks large and small Beach Driftwood option has three firebed mediums Vermiculite 3 bags White rocks large and small Driftwood large and small Forest Logs option has three firebed mediums Vermiculite 3 ...

Page 18: ...ties in front of and behind burner tray Do not pour vermiculite directly into burner slots Fill area behind burner up to top of burner tray Use hand to spread out and push under burner Fill up area in front of burner and gently pat down vermiculite to ensure it is spread evenly throughout the burner tray Using a small Allen key or similar remove any vermiculite that may have fallen into burner slo...

Page 19: ...burner slots slightly exposed If LPG is being used lightly cover burner slots in a thin layer of vermiculite by adding at back of burner tray and gently sweeping forward If LPG is being used small burner slots should be just visible Vermiculite layer complete ...

Page 20: ...re length of the burner Common flame effect issues are Flame touching edge of burner tray Missing flames along length of burner Both these issues can be resolved by switching the appliance OFF and slightly repositioning rocks and logs at the problem areas Repeat this switching On Off and repositioning until a natural and non uniform flame effect is achieved Once a natural and non uniform flame eff...

Page 21: ...ntire length of the burner Common flame effect issues are Flame touching edge of burner tray Missing flames along length of burner Both these issues can be resolved by switching the appliance OFF and slightly repositioning rocks and logs at the problem areas Repeat this switching On Off and repositioning until a natural and non uniform flame effect is achieved Once a natural and non uniform flame ...

Page 22: ...ength of the burner Common flame effect issues are Flame touching edge of burner tray Missing flames along length of burner Both these issues can be resolved by switching the appliance OFF and slightly repositioning rocks and logs at the problem areas Repeat this switching On Off and repositioning until a natural and non uniform flame effect is achieved Once a natural and non uniform flame effect ...

Page 23: ... length of the burner Common flame effect issues are Flame touching edge of burner tray Missing flames along length of burner Both these issues can be resolved by switching the appliance OFF and slightly repositioning rocks and logs at the problem areas Repeat this switching On Off and repositioning until a natural and non uniform flame effect is achieved Once a natural and non uniform flame effec...

Page 24: ...gth of the burner Common flame effect issues are Flame touching edge of burner tray Missing flames along length of burner Both these issues can be resolved by switching the appliance OFF and slightly repositioning rocks and logs at the problem areas Repeat this switching On Off and repositioning until a natural and non uniform flame effect is achieved Once a natural and non uniform flame effect is...

Page 25: ...ength of the burner Common flame effect issues are Flame touching edge of burner tray Missing flames along length of burner Both these issues can be resolved by switching the appliance OFF and slightly repositioning rocks and logs at the problem areas Repeat this switching On Off and repositioning until a natural and non uniform flame effect is achieved Once a natural and non uniform flame effect ...

Page 26: ... appliance Following the GD8 Recessed Burner Operating Instructions on the next page show the owner how to switch the appliance ON and OFF and how to switch between HIGH and LOW settings If the owner is not available leave this manual by the appliance NOTES ...

Page 27: ...doesn t start 1 No gas supply 2 No power supply 3 Low or poor pilot flame 4 Signal from flame rectifier interrupted 5 Signal to sparker electrode interrupted 6 Incorrect sparker electrode gap 1 Check gas supply 2 Check power supply 3 Check flame size and pressure 4 Check flame rectifier and wire to sit pack 5 Check sparker gap and wire to sit pack 6 Check sparker electrode gap is 3mm Appliance shu...

Page 28: ...ld warping if a firebox outer skin or support frame defect occurs contact The Fire Dept and the defect will be repaired or replaced at our discretion with all costs covered The Fire Dept warrants the SIT Pack Gas regulator and controller against defective materials and workmanship which would render it unfit for normal domestic use from the date of purchase by the original consumer for a period of...

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Fire dept GD8 RB, Installation Manual

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