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OM-NGB    5

Water Quality & Treatment

REDUCE SCALE PROBLEMS BY USING 

AND MAINTAINING A WATER SOFTENER 

FOR YOUR STEAMER!

It is essential to supply the steam generator with water that will not form scale or cause 

corrosion. Even though the steam generator is engineered to minimize scale formation 

and the effects of corrosion, their development depends on the quality of your water and 

the number of hours per day you operate the equipment.

Most water supplies are full of minerals and chemicals which are not suitable for use in 

a steam generator.

Water quality varies from state to state and city to city. It is necessary that you know 

and understand the quality of the water you are using. Your water utility can tell you 

about the minerals and chemicals in your water. The water going to the steam generator 

should be within these guidelines.

WATER QUALITY REQUIREMENTS: 

Containment 

  Water 

Supply

pH 

   7 

to 

9

Total Dissolved Solids (TDS) 

30 to 60 ppm

Hardness 

 

 

less than 60 ppm

Chlorine and Chloramine   

less than .1 ppm

Chlorides 

 

 

less than 30 ppm

Silica   

 

 

less than 12 ppm

Undissolved Solids 

 

less than 5 microns

In order to accurately choose the correct water treatment solution, a water quality test 

has to be performed.  If a “Free Start-up” is requested, the ASA will perform a water 

quality test and Unified Brands (UB) will be able to suggest the best solution for your 

water quality.  If it isn’t, your local manufacturing representative can coordinate this for 

you.

 

After the “Free Start-up” is performed, UB will add an additional 1-year parts and labor 

warranty.  If UB suggests a water treatment system, the system is purchased from UB, 

installed and maintained, water related service issues will be covered for the duration of 

the warranty period.

Summary of Contents for Groen CNGB-24

Page 1: ...ING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installi...

Page 2: ...6 In addition please review the sales terms and conditions set forth below IMPORTANT NOTICE WARRANTIES LIMITATIONS ON WARRANTIES AND LIMITATION OF REMEDIES The following Warranties Limitation on Warra...

Page 3: ...NATIONAL FIRE PROTECTION ASSOCIATION 60 Batterymarch Park Quincy Massachusetts 02269 NFPA 70 The National Electrical Code NFPA 54 Installation of Gas Appliances Piping NFPA 96 Ventilating Hoods NSF I...

Page 4: ...he boiler is constructed of 1 4 thick steel which is certified by the American Society of Mechanical Engineers ASME for pressure vessels All welds are hydrostatically tested The boiler is also equippe...

Page 5: ...The water going to the steam generator should be within these guidelines WATER QUALITY REQUIREMENTS Containment Water Supply pH 7 to 9 Total Dissolved Solids TDS 30 to 60 ppm Hardness less than 60 pp...

Page 6: ...g system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 PSI 3 45 kPA 1 Gas Supply Connection a...

Page 7: ...If it is over 60 PSI a pressure regulator is required A strainer screen at the connection is also recommended to trap any debris before it can enter the system c The boiler uses a maximum of 12 9 gal...

Page 8: ...o repeat the trial for ignition 5 Turn the on off switch on the cabinet front panel to the ON position The amber light in the switch will come on The boiler drain valve will close The unit will fill w...

Page 9: ...cally stop the gas flow and terminate the ignition trial If ignition is terminated turn the switch off and then ON again to repeat the trial Normally the pilot should light within five seconds of turn...

Page 10: ...ce the pressure has reached 9 1 2 PSI the main burner will be shut off by an operating pressure switch Residual heat stored in the boiler s heat exchanger can however cause the pressure to continue to...

Page 11: ...boiler The valve is located under the boiler 3 Close the manual drain valve 4 Turn off water supply to the boiler 5 Allow the boiler to cool This takes several hours so it is recommended that you cool...

Page 12: ...doors 19 Turn the on off switch OFF and slowly open the manual drain valve 20 When the boiler has drained completely close the manual drain valve and turn the on off switch to ON to fill the boiler w...

Page 13: ...ck of the following will help prevent down time and ensure continued efficient operation 1 Pressure gauge operation 2 Proper water level gauge 3 Strainer in water feed line clear 4 Air inlets for gas...

Page 14: ...an 60 PSI Authorized Service Rep Only c Is the Water Level Control Board defective Check for loose electrical connections on hi water fill solenoid X d Is the water fill solenoid valve defective X Che...

Page 15: ...ilds pressure but shuts down RESET light comes on User a Is the water level below the mid water level probe Verify that the water supply is sufficient to maintain the water level at or above the mid w...

Page 16: ...a Main Burner Assy 0 2000 Ft Elev Incl 29 Gas Jets W 54 Drill Dia Hole For Natural Gas 047267 7a Main Burner Assy 0 2000 Ft Elev Incl 29 Gas Jets W 68 Drill Dia Hole For Propane Gas 050491 8 Gas Valve...

Page 17: ...ssure Relief Valve 12PSI 099228 7 Water Level Probes lo med hi 076526 8 Solenoid Valve Water in 099220 9 Check Valve 004187 10 Air Vent 145167 11 Vacuum Breaker 090787 12 Globe Valve 1 2 NPT 099255 13...

Page 18: ...l Block 2 Pole 003887 Bushing Snap 11 16 ID 012864 7 Circuit Board Support 099292 8 Water Level Control Board Assembly 116016 9 Lug Ground 14 6 AWG 119829 10 Circuit Breaker 119860 11 Transformer 75VA...

Page 19: ...D 11 WHITE P1 J1 1 TSTAT DRAIN VALVE 1 2 2 T1 LO 14 5 PSI OPERATING PRESSURE GAS VALVE 7 YELLOW 8 BLACK C HL 12 BLACK 10 BLACK 9 RED C PS SW H C G BLACK YELLOW BLUE WHITE 4 BLACK 6 BROWN 5 BLUE 3 BROW...

Page 20: ...20 OM NGB Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By...

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