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Introduction

ESW-Series | Version 1.08

3

1

Introduction

You have made a good choice by purchasing a Unicraft 
Electrical Cable Winch.

Read the operating manual thoroughly before com-
missioning the machine. 

It gives you information about the proper commissioning, 
intended use and safe and efficient operation and main-
tenance of your Electrical Cable Winch. 

The operating manual is part of the Electrical Cable 
Winch package. Always keep this operating manual in 
the location where your Electrical Cable Winch is being 
operated. All local accident prevention regulations and 
general safety instructions for the operating range of 
your Electrical Cable Winch must also be complied with. 

1.1 Copyright

The contents of these instructions are copyright. They 
may be used in conjunction with the operation of the  
Electrical Cable Winch. Any application beyond those 
described is not permitted without the written approval of 
Stürmer GmbH. For the protection of our products, we 
shall register trademark, patent and design rights, as this 
is possible in individual cases. We strongly oppose any 
infringement of our intellectual property.

1.2 Customer service

Please contact your dealer if you have questions con-
cerning your Electrical Cable Winch or if you need tech-
nical advice.  They will help you with specialist informa-
tion and expert advice. 

Germany:

Stürmer Maschinen GmbH 
Dr.-Robert-Pfleger-Str. 26 
D-96103 Hallstadt 

Repair service:

Fax: 

0049 (0) 951 96555-111 

Email: [email protected]

Spare part orders:

Fax: 

0049 (0) 951 96555-119 

Email: [email protected]

We are always interested in valuable experience and 
knowledge gained from using the application-which then 
could be shared and be valuable to develop our products 
even further. 

1.3 Limitation of liability

All information and notes in these operating instructions 
were summarised while taking applicable standards and 
rules, the state-of-the-art technology and our long-term 
knowledge and experiences into consideration. 

In the following cases the manufacturer is not liable for 
damages: 

- Non-observance of the operating instructions, 

- Inappropriate use 

- Use of untrained staff, 

- Unauthorised modifications 

- Technical changes, 

- Use of not allowed spare parts. 

The actual scope of delivery may deviate from the expla-
nations and presentations described here in case of spe-
cial models, when using additional ordering options or 
due to latest technical modifications.

The obligations agreed in the delivery contract, the gen-
eral terms and conditions as well as the delivery condi-
tions of the manufacturer and the legal regulations at the 
time of the conclusion of the contract are applicable.

2

Safety

This section provides an overview of all important safety 
packages for the protection of operating personnel as 
well as for safe and fault-free operation. Other task-
based safety notes are included in the paragraphs of the 
individual phases of life.

2.1 Symbol explanation

Safety instructions

The safety notes in these operating instructions are high-
lighted by symbols. The safety notes are introduced by 
signal words which express the concern of the risk. 

DANGER!

This combination of symbol and signal words indi-
cates an imminently dangerous situation which may 
lead to death or severe injury if not avoided. 

WARNING!

This combination of symbol and signal words indi-
cates a potentially dangerous situation which may 
lead to death or severe injury if not avoided. 

Summary of Contents for ESW Series

Page 1: ...ESW 500 Operating Instructions Electrical Cable Winch ESW 500 ESW 800...

Page 2: ...l explanation 3 2 2 Obligations of the operating company 4 2 3 Requirements to staff 5 2 4 Personal protective equipment 5 2 5 Safety devices 5 2 6 Safety labels 6 2 7 General safety regulations 6 2 8...

Page 3: ...ence and knowledge gained from using the application which then could be shared and be valuable to develop our products even further 1 3 Limitation of liability All information and notes in these oper...

Page 4: ...ing manuals prepared by her correspond to the current status of the regulations and must adapt these if necessary The operating company must unambiguously regu late and determine the responsibilities...

Page 5: ...onnel of the manufacturer Other personnel is not au thorized to perform these works Please contact our cu stomer service for the execution of all arising work 2 4 Personal protective equipment The per...

Page 6: ...hat the maxi mum load is never exceeded Personnel must not stand underneath a suspended load as this could come loose and fall Personnel must not ride on or be lifted by the equipment Access to liftin...

Page 7: ...served any reasonably fore seeable misuse which could lead to hazardous situations with personal damage is impossible with the electrical cable winch 3 2 Residual risks Even if all safety regulations...

Page 8: ...ooks after your region 5 3 Storage Clean the electrical cable winch oil the bearings and store them in a frost free and dry environment max 55 C Do not place anything on the electrical cable winch 6 D...

Page 9: ...Risk of crushing If improper work is carried out on the electrical cable winch there is a risk of injury to fingers and hands ATTENTION The carrier must be designed for the weight of the device and fo...

Page 10: ...equipment which has suffi cient load bearing capacity to withstand the weight of the load and the Electrical Cable Winch If the load bearing capacity is exceeded the Electri cal Cable Winch may fail a...

Page 11: ...aged condition Step 2 Attach the winch load hook to a suitable load at tachment point and check that the hook securing device is closed Step 3 Check that the load is securely attached to the hook Alwa...

Page 12: ...ontact data on chapter 1 2 Customer service Immediately reassemble all protective and safety equip ment after completing the repair and maintenance of the device NOTE The rope must not be completely u...

Page 13: ...rs or 10 000 load cycles under heavy operating conditions at shorter intervals Particular checks should be made on the links espe cially contact points for wear deformation wire breaks structural chan...

Page 14: ...in addition to the T V experts Specialists are customer service fitters of the manu facturer or specially trained technical personnel The inspection shall be documented in an inspection book The test...

Page 15: ...ocal waste disposal authority Consult a specialist disposal agent for recycling if needed 12 3 Disposal of lubricants Remove any leaking used or excessive grease at the lu bricating points Disposal no...

Page 16: ...r of manufacture on the type plate fixed to the device Example The load hook for the electrical cable winch ESW 500 must be ordered The load hook is identified in the spare parts drawing with the numb...

Page 17: ...parts drawing In case of service the following drawing shall help to identify the necessary spare parts If necessary send a copy of the parts drawing with the marked components to your authorised deal...

Page 18: ...18 ESW Series Version 1 08 Electrical Circuit Diagram 14 Electrical Circuit Diagram Fig 11 Electrical circuit diagram ESW 500 and ESW 800...

Page 19: ...elevant regulations of the aforementioned directive as well as any other applicable directives subse quently added including the changes applicable at the time the declaration was made Relevant EU dir...

Page 20: ...ESW 40 h 40 h 200 h As re quired 200 h As re quired An nually Lubricate bearings gears Functional check brake system Wear test brake disc Replacement brake disc Wear measurement load rope hook Replace...

Page 21: ...h 200 h As re quired 200 h As re quired An nually Lubricate bearings gears Functional check brake system Wear test brake disc Replacement brake disc Wear measurement load rope hook Replacement load ro...

Page 22: ...www unicraft de...

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