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Installation

ESW-Series | Version 1.08

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Installation

- Observe mains voltage: The voltage of the power 

source must match the specifications on the type 
plate (Fig. 3).

- Make sure that the switch is switched off when 

connected to the mains.

- The device is preferably mounted on a wall swivel 

arm or on an equivalent support.

- The anchorage or the support must be of a stable 

design to withstand the loads.

Step 1: Place the electrical cable winch with the suspen-

sion bracket on the carrier.

Step 2: Hook the safety hook (3, fig. 5) into the suspen-

sion bracket and insert the safety contact (2) into 
the safety switch (1) (first remove the cover on 
the underside of the safety switch). 

Fig. 5: Insert the safety contact 2 into the safety switch 1

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Operation

Use protective gloves!

Wear protective clothes!

DANGER!

Risk of death due to electric cur-
rent!

Contact with live components may result in immediate 
danger to life due to electric shock.

-  Work on the electrical system must only be carried 

out by qualified electricians.

-  Protect the mains cable from damage caused by 

heat, oil, sharp edges, kinks and knots. 

-  Always pull the mains cable out of the socket by the 

plug, never by the cable.

CAUTION!

Risk of crushing!

If improper work is carried out on the electrical cable 
winch, there is a risk of injury to fingers and hands.

ATTENTION!

The carrier must be designed for the weight of the 
device and for the maximum tractive force of 500 kg 
or 800 kg!

ATTENTION!

If the safety contact has not been plugged into the 
safety switch, the electrical cable winch cannot be 
operated.

ATTENTION!

Never hang the electrical cable winch on the safety 
hook! The safety hook is not designed for the loads 
with which the electrical cable winch is operated.

DANGER!

Danger to life due to falling of the 
load!

Falling loads can cause serious injury or death.

-  Never stand, linger or work below a suspende load.

-  Loads may only be moved under supervision.

-  A load must not be lifted by the wire rope hoist if it is 

slipping, falling or if its component parts are not se-
cured firmly together.

-  A rusted or damaged wire rope hoist must never be 

used.

-  A load lifted by the wire rope hoist should not be left 

unattended.

-   Care should be taken during lifting that the operator 

does not stand within the working range of the load.

-  When leaving the workplace, lower the load.

-  Unsuitable suspension points can fail and the load 

may drop. The wire rope hoist load hook should 
only be secured to suitable suspension points on 
the load.

-  Under no circumstances may a load be subjected to 

a heavy blow or collision.

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Summary of Contents for ESW Series

Page 1: ...ESW 500 Operating Instructions Electrical Cable Winch ESW 500 ESW 800...

Page 2: ...l explanation 3 2 2 Obligations of the operating company 4 2 3 Requirements to staff 5 2 4 Personal protective equipment 5 2 5 Safety devices 5 2 6 Safety labels 6 2 7 General safety regulations 6 2 8...

Page 3: ...ence and knowledge gained from using the application which then could be shared and be valuable to develop our products even further 1 3 Limitation of liability All information and notes in these oper...

Page 4: ...ing manuals prepared by her correspond to the current status of the regulations and must adapt these if necessary The operating company must unambiguously regu late and determine the responsibilities...

Page 5: ...onnel of the manufacturer Other personnel is not au thorized to perform these works Please contact our cu stomer service for the execution of all arising work 2 4 Personal protective equipment The per...

Page 6: ...hat the maxi mum load is never exceeded Personnel must not stand underneath a suspended load as this could come loose and fall Personnel must not ride on or be lifted by the equipment Access to liftin...

Page 7: ...served any reasonably fore seeable misuse which could lead to hazardous situations with personal damage is impossible with the electrical cable winch 3 2 Residual risks Even if all safety regulations...

Page 8: ...ooks after your region 5 3 Storage Clean the electrical cable winch oil the bearings and store them in a frost free and dry environment max 55 C Do not place anything on the electrical cable winch 6 D...

Page 9: ...Risk of crushing If improper work is carried out on the electrical cable winch there is a risk of injury to fingers and hands ATTENTION The carrier must be designed for the weight of the device and fo...

Page 10: ...equipment which has suffi cient load bearing capacity to withstand the weight of the load and the Electrical Cable Winch If the load bearing capacity is exceeded the Electri cal Cable Winch may fail a...

Page 11: ...aged condition Step 2 Attach the winch load hook to a suitable load at tachment point and check that the hook securing device is closed Step 3 Check that the load is securely attached to the hook Alwa...

Page 12: ...ontact data on chapter 1 2 Customer service Immediately reassemble all protective and safety equip ment after completing the repair and maintenance of the device NOTE The rope must not be completely u...

Page 13: ...rs or 10 000 load cycles under heavy operating conditions at shorter intervals Particular checks should be made on the links espe cially contact points for wear deformation wire breaks structural chan...

Page 14: ...in addition to the T V experts Specialists are customer service fitters of the manu facturer or specially trained technical personnel The inspection shall be documented in an inspection book The test...

Page 15: ...ocal waste disposal authority Consult a specialist disposal agent for recycling if needed 12 3 Disposal of lubricants Remove any leaking used or excessive grease at the lu bricating points Disposal no...

Page 16: ...r of manufacture on the type plate fixed to the device Example The load hook for the electrical cable winch ESW 500 must be ordered The load hook is identified in the spare parts drawing with the numb...

Page 17: ...parts drawing In case of service the following drawing shall help to identify the necessary spare parts If necessary send a copy of the parts drawing with the marked components to your authorised deal...

Page 18: ...18 ESW Series Version 1 08 Electrical Circuit Diagram 14 Electrical Circuit Diagram Fig 11 Electrical circuit diagram ESW 500 and ESW 800...

Page 19: ...elevant regulations of the aforementioned directive as well as any other applicable directives subse quently added including the changes applicable at the time the declaration was made Relevant EU dir...

Page 20: ...ESW 40 h 40 h 200 h As re quired 200 h As re quired An nually Lubricate bearings gears Functional check brake system Wear test brake disc Replacement brake disc Wear measurement load rope hook Replace...

Page 21: ...h 200 h As re quired 200 h As re quired An nually Lubricate bearings gears Functional check brake system Wear test brake disc Replacement brake disc Wear measurement load rope hook Replacement load ro...

Page 22: ...www unicraft de...

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