background image

 

Bulletin 30-015.003 

 

Copyright © 2017 Unico Inc.  

 

Page 6 

 

Figure 4 Supply plenum adapter, square duct

 

 
 
To attach the plenum adapter to the unit, align the 
holes on the adapter with the holes located around the 
supply outlet on the unit. Mount the adapter with eight 
(8) sheet metal screws. 

For  metal  duct,  attach  the  plenum  to  the  adapter  by 
inserting  it  over  the  collar.  Use  three  (3)  or  four  (4) 
equally spaced sheet metal screws to secure the duct to 
the collar and then tape around the seam with UL 181A 
aluminum  tape. Then  wrap  the  1-in  fiberglass  blanket 
duct  insulation  around  the  adapter  and  seal  with  UL 
181A aluminum tape. 

Other size plenum may be used provided it is similar in 
cross-sectional  area.  Refer  to  the  design  manual  for 
alternate sizes. 

Return Duct  

The Unico return air system typically has a single return 
that includes the return air box with filter, the acoustical 
flex  return  duct,  and  the  return  air  adapter.  Multiple 
returns or extra-long returns are possible so long as the 
maximum  pressure  loss  is  not  exceeded.  The  return 
system is designed for a maximum static pressure drop 
of 0.15 inches of water (37 Pa) including the filter. The 
return  duct  should  have  at  least  one  90  degree  bend 
between  the  unit  and  filter  box  to  reduce  sound 
transmission directly from the unit. 

The  return  air  must  always  enter  the  unit  from  the 
bottom. Set the unit on a field fabricated duct (figure 5) 
or use a field supplied plenum base. If using a duct, be 
sure  that  the  inside  of  the  duct  is  insulated  with 
acoustical  insulation  (typically  duct  liner).  The 
minimum height of the plenum duct is shown in figure 
5.  

 

Figure 5 Minimum duct return 

  
Although Unico only supplies a single return system, 
the return system can be redesigned for multiple 
returns. The return duct system is not high velocity. 
Therefore, the return system static pressure should not 
exceed 0.15 inches of water column. Generally, this 
means sizing the duct for a pressure loss of 0.05 inches 
of water column at the required airflow and sizing the 
filter for a pressure drop of 0.10 inches of water 
column at the required airflow.  
It  should  also  have  some  form  of  sound  attenuation. 
Sound attenuation can be accomplished with fabricated 
duct  board,  lined  sheet  metal,  or  acoustical  flex.  For 
best  attenuation,  always  have  at  least  one  90  degree 
bend to eliminate direct line-of-site from the unit to the 
return opening. 

AIR FILTRATION 

The unit includes a 1 inch (25 mm) thick pleated filter 
(Table  2).  You  can  remove  this  filter  (Figure  6)  and 
replace  it  with  a  2”  filter  or  install  another  filter 
elsewhere in the system. See figure 7 and table 3 for a 
plenum base concept and filter size.  

Table 2 Unit Filter Size, 1 inch (25 mm) 

Model 

Filter Part No. 

Dimensions, inch (mm) 

2430 

A00558-005 

18 x 18 (457 x 457) 

3036 

A00558-008 

18 x 22 (457 x 559) 

3642 

A00558-009 

21 x 22 (533 x 584) 

 

 

IL00545.cvx

Part No.

UPC-62-2430

UPC-62-3036

UPC-62-3642

A

8.5 (216)

10.5 (267)

10.5 (267)

Part No. (R-6)

UPC-62R6-2430

UPC-62R6-3036

UPC-62R6-3642

A

9.5 (241)

11.5 (292)

11.5 (292)

Model

V2430

V3036

V3642

Airflow

Note: UPC-62-3036 and UPC-62-3642 are identical.

A

1 (25)

2

(52)

A

H (min.)

IL0546.cvx

Model

H, inch (mm)

2430

8 (200)

3036

8 (200)

3642

10 (250)

Area, in

2

(m

2

)

150 (0.10)

180 (0.12)

240 (0.15)

Area (min.)

Summary of Contents for V2430

Page 1: ...VERTICAL AHU INSTALLATION MANUAL BULLETIN 30 015 003 ...

Page 2: ...ON 6 PIPING 7 SEQUENCE OF OPERATION 11 CHECKING AIRFLOW 11 CHARGING A COOLING SYSTEM 12 CHARGING A HEAT PUMP SYSTEM 14 Certified to UL Standard 1995 Conforms to CAN CSA Standard C22 2 NO 236 Unico products comply with the European regulations that guarantee product safety ...

Page 3: ...m includes the blower motor and a cooling coil For the heating and cooling system both coils are provided The cooling coil is a heat pump coil B Style or E Style All insulated Unico System Vertical air handlers feature closed cell insulation for improved sound attenuation There is no exposed insulation The Unico System is a complete indoor comfort system that includes an indoor fan coil unit and s...

Page 4: ...erant coil so it is very important to verify that the air temperature leaving the refrigerant coil is always greater than 32 F If not or if unsure install an averaging air temperature thermostat on the front of the hot water coil to automatically shut down the system should the air entering the hot water coil fall below 35 F The same must be done if bringing in fresh outside air that could be belo...

Page 5: ...e unit high enough in the secondary drain pan for the drain line to clear the side DUCT CONNECTION Supply Plenum The unit must have a plenum attached to the blower discharge The plenum can be most any type of duct provided it is the correct size and is insulated The EC motor is variable speed so no restrictor plate is required The supply duct attaches to the air handler with a supply adapter sold ...

Page 6: ...th acoustical insulation typically duct liner The minimum height of the plenum duct is shown in figure 5 Figure 5 Minimum duct return Although Unico only supplies a single return system the return system can be redesigned for multiple returns The return duct system is not high velocity Therefore the return system static pressure should not exceed 0 15 inches of water column Generally this means si...

Page 7: ...EVENT THE FORMATION OF OXIDES The refrigerant lines are copper flare connections The sizes are shown in Table 4 Refer to the condensing unit manufacturer s instruction for proper line sizing information based on distance from condenser Table 3 Liquid and Suction line size Model Size Liquid line Vapor line 2430 3036 3642 1 4 Flare 3 8 Flare 3 8 Flare 1 2 Flare 5 8 Flare 3 4 Flare Install a liquid l...

Page 8: ...nnections by charging the system with 150 psig of dry nitrogen and check for leaks at all connections Locate the bulb at the 2 4 8 and 10 o clock position on a horizontal straight section of the suction line Attach the bulb to the tubing with the two pieces of cork tape that are provided Figure 12 For satisfactory expansion valve control good thermal contact between the bulb and the suction line i...

Page 9: ...ulated to prevent freezing If the coil will not be used for an extended period of time during cold temperatures drain the system then flush with a glycol solution Wiring WARNING DISCONNECT ELECTRICAL SUPPLY BE FORE WIRING UNIT TO PREVENT INJURY OR DEATH FROM ELECTRICAL SHOCK All electrical wiring must comply with all local codes and ordinances Make electrical connection in accordance with the wiri...

Page 10: ...Bulletin 30 015 003 Copyright 2017 Unico Inc Page 10 Figure 14 Wiring Schematic 230V ...

Page 11: ...ndoor unit The heating system is now operating in stage one If the first stage does not satisfy the thermostat the second stage thermostat calls for more heat This closes the W2 contacts and energizes the sequencer for electric heat When the second stage thermostat is satisfied the W2 circuit is broken and the sequencer is de energized The electric heating system is now off When the first stage th...

Page 12: ... want it and cut or punch a small hole in the duct Make the hole the same size as the metal tube to prevent leakage Insert the metal tube one inch 25 mm so that the tip of the tube is flush to inside wall of the duct and perpendicular to the air stream as shown in Fig 13 Attach the metal tube to the manometer using a rubber hose usually supplied with the manometer Record the pressure Note If the t...

Page 13: ...be insulated or strapped to the suction line and both insulated The same problem can occur for long refrigerant lines in this case increase the size of the liquid line to reduce the pressure drop CAUTION TO MAINTAIN PROPER HEAT PUMP OPERATION DO NOT STRAP THE LIQUID AND SUCTION LINES TOGETHER FOR HEAT PUMP SYSTEMS Superheat Method Do not charge the system based on superheat Superheat measurements ...

Page 14: ...se it is overcharged if the system was charged during cooling Likewise the system may cycle on the anti frost control because of a low refrigerant charge if the system was charged during heating To compensate for this charge difference some outdoor unit manufacturers have a charge compensator device that stores charge while in heating mode Unfortunately there are no add on devices to accomplish th...

Page 15: ...pump section being used Table 5 R410A Saturation Pressure Temperature F psig C kPa gauge 0 48 4 18 330 2 51 1 17 347 4 53 8 16 363 6 56 6 15 380 8 59 4 14 398 10 62 4 13 416 12 65 4 12 434 14 68 6 11 453 16 71 8 10 473 18 75 1 9 493 20 78 5 8 513 22 82 1 7 534 24 85 7 6 556 26 89 4 5 578 28 93 2 4 601 30 97 2 3 624 32 101 0 2 648 34 105 0 1 673 36 110 0 0 698 38 114 0 1 723 40 119 0 2 750 42 123 0...

Reviews: