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Bulletin 30-015.003 

 

Copyright © 2017 Unico Inc.  

 

Page 5 

LOCATION 

Locate  the  air  handler  to  minimize  the  number  of 
plenum  elbows  and  fittings  while  keeping  the  supply 
duct  runs  as  short  as  possible.  (See 

Bulletin  40-30,

 

Component Layout

). The fully insulated cabinet allows 

installation  with  zero  clearance  to  the  top,  bottom,  or 
sides of the unit. However, clearance must be provided 
for  servicing.  All  components  are  accessible  from  the 
front. Provide a minimum of 26 inches (660 mm) in the 
front. Servicing of the blower/motor assembly and coils 
can be performed by removing the access panels located 
in the front.  

Each  unit  is  designed to fit  into  a  closet,  basement  or 
utility room (see Figure 2). The maximum width that is 
on  the  V3642  is  23.75”  and  the  maximum  height  is 
44”which will easily fit into the average size closet. 

The airflow enters the bottom of the unit so either set 
the  unit  on  the  floor  with  a  cutout  to  allow  air  from 
underneath,  or  set  the  unit  on  a  plenum  base  (not 
provided by Unico).  

 

Figure 2 Typical closet installation with 'Wild' return

 

 

Secondary Drain Pan 

Where  an  overflow  of  condensate  could  cause  water 
damage,  a  secondary  drain  pan 

MUST  BE 

INSTALLED

. Place the drain pan under the entire unit, 

including  any  plenum  base  that  may  be  installed.  Be 
sure  to  allow  enough  room  for  the  drain  line  and 
connection (refer to Table 1). The unit should be placed 
over  the  secondary  drain  pan.  Use  rubber  pads  for 
isolation to raise the unit high enough in the secondary 
drain pan for the drain line to clear the side.  

 

 

 

DUCT CONNECTION 

Supply Plenum 

The  unit  must  have  a  plenum  attached  to  the  blower 
discharge.  The  plenum  can  be  most  any  type  of  duct, 
provided it is the correct size and is insulated. The EC 
motor is variable speed so no restrictor plate is required. 
The supply duct attaches to the air handler with a supply 
adapter  (sold  separately). There  are two adapters:  one 
for square plenum and one for round. These are listed 
in  the  table  below.  The  electric  furnace,  if  used, 
includes  its  own  supply  adapter.  Refer  to  the  electric 
furnace installation manual for more information.  

The  adapter  for round  supply  duct  is a  crimped  metal 
duct transition as shown in Figure 3. 

D

IL00544.cvx

Part No.

UPC-61-2430

UPC-61-3036

UPC-61-3642

A

7 (178)

9 (228)

9 (228)

B

12 (300)

18 (450)

18 (450)

C

7.5 (190)

8.5 (215)

8.5 (215)

D

6.0 (152)

7.2 (183)

7.2 (183)

Model

V2430

V3036

V3642

8

(200)

C

6.6

(168)

Airflow

Note: UPC-61-3036 and UPC-61-3642 are identical.

B

A

 

Figure 3 Supply plenum adapter, round metal duct 

 
The square adapter is typically used with fiberglass 
ductboard but can be used with any square duct. The 
standard square adapter is designed for 1-inch (25 
mm) thick ductboard. Use the R6 adapter if using 1.5 
inch (38 mm) thick ductboard. The ductboard plenum 
should be made to fit snugly inside the adapter. See 
Figure 4 for standard sizes for the square adapter. 
 

 

Table 1 Secondary Drain Pan (field supplied) 

Unit Size 

Part No. 

Dimensions 

inches (mm) 

V2430 

N/A 

22 x 22 

(560 x 560) 

V3036 

N/A 

22 x 26 

(560 x 660) 

V3642 

N/A 

26 x 27 

(660 x 690) 

† NOTE — The drain fitting extends 7/8 inch (22 
mm) beyond this dimension.  

Summary of Contents for V2430

Page 1: ...VERTICAL AHU INSTALLATION MANUAL BULLETIN 30 015 003 ...

Page 2: ...ON 6 PIPING 7 SEQUENCE OF OPERATION 11 CHECKING AIRFLOW 11 CHARGING A COOLING SYSTEM 12 CHARGING A HEAT PUMP SYSTEM 14 Certified to UL Standard 1995 Conforms to CAN CSA Standard C22 2 NO 236 Unico products comply with the European regulations that guarantee product safety ...

Page 3: ...m includes the blower motor and a cooling coil For the heating and cooling system both coils are provided The cooling coil is a heat pump coil B Style or E Style All insulated Unico System Vertical air handlers feature closed cell insulation for improved sound attenuation There is no exposed insulation The Unico System is a complete indoor comfort system that includes an indoor fan coil unit and s...

Page 4: ...erant coil so it is very important to verify that the air temperature leaving the refrigerant coil is always greater than 32 F If not or if unsure install an averaging air temperature thermostat on the front of the hot water coil to automatically shut down the system should the air entering the hot water coil fall below 35 F The same must be done if bringing in fresh outside air that could be belo...

Page 5: ...e unit high enough in the secondary drain pan for the drain line to clear the side DUCT CONNECTION Supply Plenum The unit must have a plenum attached to the blower discharge The plenum can be most any type of duct provided it is the correct size and is insulated The EC motor is variable speed so no restrictor plate is required The supply duct attaches to the air handler with a supply adapter sold ...

Page 6: ...th acoustical insulation typically duct liner The minimum height of the plenum duct is shown in figure 5 Figure 5 Minimum duct return Although Unico only supplies a single return system the return system can be redesigned for multiple returns The return duct system is not high velocity Therefore the return system static pressure should not exceed 0 15 inches of water column Generally this means si...

Page 7: ...EVENT THE FORMATION OF OXIDES The refrigerant lines are copper flare connections The sizes are shown in Table 4 Refer to the condensing unit manufacturer s instruction for proper line sizing information based on distance from condenser Table 3 Liquid and Suction line size Model Size Liquid line Vapor line 2430 3036 3642 1 4 Flare 3 8 Flare 3 8 Flare 1 2 Flare 5 8 Flare 3 4 Flare Install a liquid l...

Page 8: ...nnections by charging the system with 150 psig of dry nitrogen and check for leaks at all connections Locate the bulb at the 2 4 8 and 10 o clock position on a horizontal straight section of the suction line Attach the bulb to the tubing with the two pieces of cork tape that are provided Figure 12 For satisfactory expansion valve control good thermal contact between the bulb and the suction line i...

Page 9: ...ulated to prevent freezing If the coil will not be used for an extended period of time during cold temperatures drain the system then flush with a glycol solution Wiring WARNING DISCONNECT ELECTRICAL SUPPLY BE FORE WIRING UNIT TO PREVENT INJURY OR DEATH FROM ELECTRICAL SHOCK All electrical wiring must comply with all local codes and ordinances Make electrical connection in accordance with the wiri...

Page 10: ...Bulletin 30 015 003 Copyright 2017 Unico Inc Page 10 Figure 14 Wiring Schematic 230V ...

Page 11: ...ndoor unit The heating system is now operating in stage one If the first stage does not satisfy the thermostat the second stage thermostat calls for more heat This closes the W2 contacts and energizes the sequencer for electric heat When the second stage thermostat is satisfied the W2 circuit is broken and the sequencer is de energized The electric heating system is now off When the first stage th...

Page 12: ... want it and cut or punch a small hole in the duct Make the hole the same size as the metal tube to prevent leakage Insert the metal tube one inch 25 mm so that the tip of the tube is flush to inside wall of the duct and perpendicular to the air stream as shown in Fig 13 Attach the metal tube to the manometer using a rubber hose usually supplied with the manometer Record the pressure Note If the t...

Page 13: ...be insulated or strapped to the suction line and both insulated The same problem can occur for long refrigerant lines in this case increase the size of the liquid line to reduce the pressure drop CAUTION TO MAINTAIN PROPER HEAT PUMP OPERATION DO NOT STRAP THE LIQUID AND SUCTION LINES TOGETHER FOR HEAT PUMP SYSTEMS Superheat Method Do not charge the system based on superheat Superheat measurements ...

Page 14: ...se it is overcharged if the system was charged during cooling Likewise the system may cycle on the anti frost control because of a low refrigerant charge if the system was charged during heating To compensate for this charge difference some outdoor unit manufacturers have a charge compensator device that stores charge while in heating mode Unfortunately there are no add on devices to accomplish th...

Page 15: ...pump section being used Table 5 R410A Saturation Pressure Temperature F psig C kPa gauge 0 48 4 18 330 2 51 1 17 347 4 53 8 16 363 6 56 6 15 380 8 59 4 14 398 10 62 4 13 416 12 65 4 12 434 14 68 6 11 453 16 71 8 10 473 18 75 1 9 493 20 78 5 8 513 22 82 1 7 534 24 85 7 6 556 26 89 4 5 578 28 93 2 4 601 30 97 2 3 624 32 101 0 2 648 34 105 0 1 673 36 110 0 0 698 38 114 0 1 723 40 119 0 2 750 42 123 0...

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