Unical DUA plus Installation And User Instruction Manual Download Page 2

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General information

While thanking you for buying an UNICAL product we invite you to carefully read the following forewarnings:

IMPORTANT

This INSTRUCTION MANUAL, which is an integral and indispensable part of the product, must be handed over to the user by
the plumber.
Read carefully the forewarnings contained in this manual because they supply important indications concerning the
safetywhen using and maintaining the boiler. Kept the manual in a safe place for any future reference.
The boiler must be installed by qualified personnel, in compliance with all applicable laws and standards, according to the
manufacturer’s instructions given in this manual.
Incorrect installation may cause injury to persons and/or animals and damage to property. The manufacturer shall not be held
liable for any such injury and/or damage.

After removal of the packaging, which has to be sent to specific waste management sites for recycling, check that the boiler is intact and
that it has not been damaged during transport and handling. Keep the packaging out of the reach of children as it may represent a choking
and suffocation hazard. Do not install equipment which is

 patently

 

damaged and/or faulty.

Before installing the boiler, check that the technical data supplied by Unical, correspond to requirements for its correct use in the system.

Before making any service on to the boiler switch off the power supply.
In the event of failure and/or faulty functioning, switch off the boiler. Do not attempt to make repairs: contact qualified technicians.

Original parts must be used for all repairs to the boiler.
Non-observance of the above requirement may jeopardize the safety of the boiler and expose people, animals and property to danger.

To grant the efficiency of the appliance and for its proper operation 

it is necessary to do a periodical service according to the

UNICAL's indications and local laws in force.

The manual must be handed over with the boiler should it be sold or transferred, in order that the new owner and/or installer can consult it.

Only original accessories 

must be used for all boilers supplied with optional kits (including electrical ones).

This boiler must be used for the purposes for which it has been designed. Any other use shall be considered incorrect and therefore
dangerous.

Damage and/or injury caused by incorrect installation or use and/or damage and/or injury due to non-observance of the manufacturer’s
instructions shall relieve 

UNICAL

 from any and all contractual and extracontractual liability.

To guarantee efficiency and correct functioning of the equipment it is legally binding to service the boiler once a year according to the
schedule indicated in the relative section of this manual.

In the event of long periods of inactivity of the boiler, disconnect it from the power mains and close the gas tap (Warning! In this case the
boiler’s electronic anti-freeze function will not be operative).

Should there be a risk of freezing, add anti-freeze: it is not advisable to empty the system as this may result in damage; use specific anti-
freeze products suitable for multi-metal heating systems.

N.B.: IF YOU SMELL GAS:
- do not turn on or off electrical switches and do not turn on electrical appliances;
- do not ignite flames and do not smoke;
- close the main gas tap;
- open doors and windows;
- contact a Service Centre, qualified installer or the gas supply company.
Never use flames to detect gas leaks.
WARNING
This boiler has been built for installation in the country indicated on the technical data plate, which shows, in addition to the technical
features, also the gas type for which it is prepared to work. In case these indications do not correspond to your requirements, please
contact your nearest Unical supplier. Thanks for that.

                                                         "WATER TREATMENT IN C.H. SYSTEM FOR CIVIL USE"
                                                                        NOTE FOR INSTALLER AND USER

1) The frequency of the cl

eaning of the D.H.W. heat exchanger is related to the hardness of the feeding water.

2) With a water hardness higher than 14°f the use of antiscaling devices, whose choice will be made on the base of water characteristics,
is suggested.
3) To increase the resistance to the scaling, a D.H.W. t

emperature adjustment very close to that one of the actual use, is suggested.

4) The adoption of a modulating room thermostat reduces the scaling danger.
5) We advise you to verify the state of cleaness of the D.H.W. heat exchanger at the end of the first year and subsequently every two
years.
                                                                                               

PED Declaration

The appliance

DUA plus CTN 24 T - DUA plus  CTN 24 E - DUA plus CTFS 24 T -
DUA plus CTFS 24 E - DUA plus RTN 24 - DUA plus  RTFS 24

is not under the scope of the PED Directive 97/23/CE, because it belongs to a category lower than the 1st, on the base of the comparation
of their features with the limits shown on the table 4 of the directive. Furthermore the appliance is already covered by the Directives 90/396/
CE (GAD - Gas Appliances Directive) and  73/23/CEE (LVD - Low Tension Directive)

Summary of Contents for DUA plus

Page 1: ...DUA plus 00333638 1st edition 09 2010 INSTALLATION AND USER INSTRUCTION MANUAL ...

Page 2: ...and or damage and or injury due to non observance of the manufacturer s instructions shall relieve UNICAL from any and all contractual and extracontractual liability To guarantee efficiency and correct functioning of the equipment it is legally binding to service the boiler once a year according to the schedule indicated in the relative section of this manual In the event of long periods of inacti...

Page 3: ...factor N stars based on the quality of water declared EN 13203 1 19 PMW Max pressure D H W system 20 T max Max temperature D H W system C Electrical features 21 Electrical power supply 22 Consumption 23 Protection grade D Countries of destination 24 Direct and indirect country of destination 25 Gas family 26 Supply pressure E Factory setting 27 Adjusted for gas type X 28 Space for national brands ...

Page 4: ... ducs Ø80 mm pag 16 2 2 9 On site combustion efficiency measurement pag 18 2 2 10 Gas supply line pag 19 2 2 11 Hydraulic connections pag 19 2 2 12 Electrical connections pag 19 2 3 Electrical wirings pag 20 2 3 1 Actual connection diagram pag 20 2 3 2 Jumper position pag 22 2 4 Filling of the heating system pag 23 2 5 Burner adjustment pag 23 2 6 Burner adjustment pag 24 2 7 Adaptation to the use...

Page 5: ...lating pump with built in automatic air vent C H temperature adjuster 35 85 E 45 85 T D H W temperature adjuster 40 60 only for C version Patented thermostatic diverting valve T or electric motorized diverting valve E Limit thermostat 100 C Anti freezing protection Winter Summer Anti freezing selector Mounting jig for predisposition of hydraulic connections Electronic ignition Powder painted steel...

Page 6: ... F D C W inlet R Heating return 2 1 3 4 5 6 10 12 13 15 14 11 16 17 19 18 20 21 22 24 23 9 11 12 10 7 8 9 2 1 3 4 5 6 7 8 15 16 18 17 14 19 20 22 21 23 24 25 27 26 13 1 Thermostatic diverting valve T 2 Low water pressure switch 3 C H safety valve 4 Modulating gas valve 5 Burner injectors 6 Ignition electrode 7 D H W temperature sensor 8 Main heat exchanger 9 Room sealed combustion chamber 10 Extra...

Page 7: ... 1 3 4 5 6 10 12 13 15 14 11 16 17 19 18 20 21 22 24 23 9 11 12 10 7 8 9 2 1 3 4 5 6 7 8 15 16 18 17 14 19 20 22 21 23 24 25 27 26 13 1 Electric motorized diverting valve E 2 Low water pressure switch 3 C H safety valve 4 Modulating gas valve 5 Burner injectors 6 Ignition electrode 7 D H W temperature sensor 8 Main heat exchanger 9 Room sealed combustion chamber 10 Extraction fan 11 Microswitch of...

Page 8: ... 30 of nominal load Minimum water efficiency required at 30 of nominal load Star number according to Efficiency Directive 92 42 CE Combustion efficiency at 100 of nominal load Combustion efficiency at minimum load Heat losses through the casing min max Maximum net smoke température Ts Ta Massive smoke flow rate min max Air exces lambda CO2 NOx ponderal value according to EN 297 A3 EN 483 NOx class...

Page 9: ...m unauthorised adjustment or manipulation of the system s control or regulating devices 2 2 INSTALLATION 2 2 1 PACKAGING The Dua plus boiler is delivered packaged in a strong cardboard box After removal of the boiler fron the box make sure that it is not damaged The packaging materials are recyclable then send them to the appropriate selection zones The packaging may represent grave dangers for th...

Page 10: ...he boiler on the wall of avoiding to position the boiler above an equipment whose use could be prejudicial for the boiler stove with emission of greasy vapours washing machines etc The mounting jig allows the completion of all the connections and the making of the soundness test of the full installation without the boiler in place If the boiler is not put in place immediately protect the different...

Page 11: ...e different sec tions is not less than that really needed In case it is not possible to make a venti lation opening close to the floor it will be necessary to increase its usefull section of at least 50 If an open fire is present in the same room it needs an indipendent air supply other wise the installation of a type B appliance is not permitted If in the room there are other devices which need a...

Page 12: ... for non observance of the instructions provided by the manu facturer or applicable installation regulations Direct emission into the atmosphere Natural draught boilers can discharge combustion products directly into the atmo sphere using a duct which goes through the outside walls of the building connected to a flue exhaust terminal The exhaust duct must also comply with the following requirement...

Page 13: ...m the ground or from another floor L 1800 Between two vertical terminals M 1500 Between two horizontal terminals N 1000 NOTES 1 Terminals below a practicable balcony shall be arranged in such a way as to assure that the total run of smokes from their outlet from terminal up to outlet from balcony external perimeter including the height of protection baluster if any is not less than 2 m 2 Distances...

Page 14: ...tance between the air intake duct and the flue gas outlet duct must be at least 250 mm and both end sections must be located within a 500 mm square C42 Boiler designed for connection to collective chimneys including two ducts one for the suction of combustion air and the other for the exhaust of the combustion products through coaxial or dual ducts The chimney must comply with relevant applicable ...

Page 15: ...d 1 m it is necessary to place inside the fan outlet the diaphragm supplied with the boiler see fig 11 Type C32 The maximum allowed length of the coaxial vertical pipes is 5 meters included the roof terminal for each supplementary bend the maximum allowed length will be reduced by 1 meter For installations with coaxial ducts having a length between 1 2 and 2 5 m it is necessary to place inside the...

Page 16: ...be equal to the value indicated in the installation examples given on page 17 For installations with smoke evacuation through separate ducts whose pressure drop value is between 15 Pa and 30 Pa it is necessary to fit a diaphragm supplied with the boiler inside the smoke outlet see fig 13 or fig 14 It is necessary to place the eflctor inside the air suction duct Diaphragm Neoprene gasket fig 13 EXA...

Page 17: ...n 150 mm DIMENSIONS FOR CONNECTION THE AIR INTAKE AND THE FLUE GAS DISCHARGE WITH DUAL DUCTS CONFIGURATIONS FOR SEPARATE PIPES SUCTION AND OUTLET Ø 80 Example N 1 Primary air suction from perimeter wall and flue gas discharge on roof Maximum allowable pressure loss 46 Pa Example N 1 ...

Page 18: ...oss is lower than 50 Pa which is the maximum allowed pressure loss Example of check using wide radius bends 15 m duct Ø 80 x 2 30 Pa 2x90 Ø80 long radius bends 2x4 8 Pa horizontal Ø 80 air inlet terminal 3 Pa horizontal Ø 80 terminal 5 Pa Total pressure loss 46 Pa 135 45 250 min Example N 2 fig 18 2 2 9 ON SITE COMBUSTION EFFICIENCY MEASUREMENT Type A accessories Coaxial ducts To determine combust...

Page 19: ...The electrical connections of DUA plus 30 μtank are shown in the clause WIRING DIAGRAMS par 2 3 pag 17 The boiler must be connected to the mains supply at 230 V 50 Hz This connection is to be perfectly done as foreseen by the IEC and local rules and must be earthed This fundamental requirement for safety purposes must be checked in case of doubt ask for a professionally qualified technician to che...

Page 20: ...CB A8 6 5 4 3 2 1 6 5 4 3 2 1 YEL GREEN BLUE GREEN WHITE RED BROWN P DHW CH MVD YEL GREEN BLUE BROWN PR 3 E RIV WHITE ROD A6 V2 V1 VG honeywell BROWN BROWN BLUE BLUE SICUREZZA MODULAZIONE RED E ACC 1 YEL GREEN ALIMENTAZ TRASFORMATORE ACCENSIONE A9 BROWN V BLUE YEL GREEN 6 5 4 3 2 1 7 3 2 1 SR GREEN BROWN WHITE BLUE 8 7 6 5 4 3 2 1 A3 4 3 2 1 A1 7 6 5 4 3 2 1 5 4 3 2 1 A4 A2 SOLO VER C WHITE WHITE ...

Page 21: ...cord through the extractable cable gland E Pul out the terminal blockY2 and make the connections respecting the position and the colours The female faston of the earthing wire must be introduced on the tab GND 1 L1 phase brown terminal Y2 1 N neutral bleu terminal Y2 2 earth yellow green tab GND1 Room thermostat connection ROOM STAT Get access to the terminal block Y1 Remove the link between termi...

Page 22: ...ble Jumper on Standard supply position for a good working keep the jumper in this position T C 0 1 2 3 4 5 6 7 8 9 0 32755 31137 29607 28161 26795 25502 24278 23121 22025 20987 10 20003 19072 18189 17351 16557 15803 15088 14410 13765 13153 20 12571 12019 11493 10994 10519 10067 9636 9227 8837 8466 30 8112 7775 7454 7147 6855 6577 6311 6057 5815 5584 40 5363 5152 4951 4758 4574 4398 4230 4069 3915 ...

Page 23: ...pump could be blocked pump could be blocked Before switching on the boiler it is Before switching on the boiler it is Before switching on the boiler it is Before switching on the boiler it is Before switching on the boiler it is important to restart the pump as important to restart the pump as important to restart the pump as important to restart the pump as important to restart the pump as f o l ...

Page 24: ...ES PRESSURES Adjust eventually the value by keeping locked the B nut with a 5 mm open wrench and rotating the C nut with a 8 mm open wrench fig 27 by clockwise rotation the gas pressure increases by anticlockwise rotation the gas pressure decreases B Minimum output adjustment Operate the boiler in service mode at minimum output service mode led blinking When the burner is ON check that the MINIMUM...

Page 25: ...properly check that there are no gas leaks tighten and seal the plug A fig 27 of the modulating coil fig 27 when the conversion is completed fill in the label supplied with the kit with the information required and stick it onto the boiler alongside the data plate for conversion from LPG to natural gas remove the main burner disassemble the 13 injectors of the main burner and replace them with tho...

Page 26: ...mary heat exchanger temperature below 2 C detected by the SR or SS sensors POSSIBLESOLUTION Cut the power supply close the gas valve and call the After Sale Service BOILERSTATUS The boiler is in lockout position SIGNIFICATIONOFTHEERRORCODE Fault on the DHW temperature sensor SS POSSIBLESOLUTION Ascertain that the SS sensor has the right resistance values shown on the table of the resistance values...

Page 27: ...perature of 35 C is reached By rotating completely CLOCKWISE this knob a maximum temperature of 65 C is reached 3 1 PANEL BOARD 3 D H W only With the mode selector in this position the boiler works for D H W only HEATING TEMPÉRATURE ADJUSTING KNOB With this knob it is possible to set the maximum desired temperature in the heating circuit The setting range of this temperature is between a minimum o...

Page 28: ...VICE TECHNICIANS SPECIAL FUNCTIONS LAMP FOR SERVICE PURPOSES The function of this GREEN LAMP is to indicate the activation of the SERVICE mode Continuous ON led Max output for 15 min Flashing led Minimum output for 15 min OUTER TEMPERATURE SELECTOR OPERATIONAL ONLY IF OUTER SENSOR IS FITTED Si the kit outer sensor is fitted it is possible through this button to set an outer temperature value betwe...

Page 29: ...de D H W production only Select the SUMMER operation mode acting on the selector B Turn the temperature adjusting knob D on the desired value By CLOCKWISE rotation the maximum temperature is achieved WINTER mode Heating and D H W production Select the WINTER operation mode acting on the selector B Turn both the heating temperature adjusting knob C and the D H W temperature adjusting D on the desir...

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Page 32: ...ag info unical ag com The Unical declines every responsibility for the possible inaccuracies if owed to errors of transcript or press Also reserves the right to bring those changes that it will hold necessary to it own products or profits without jeopardizing its essential characteristics ...

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