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15

Installation instructions 

3.7  -  FUEL SUPPLY

Danger! 

The gas connection must be carried out only 

by a qualified installer who must respect and 

apply that foreseen by relevant laws in force 

in the local prescriptions of the supply com-

pany. Incorrect installation can cause damage 

to persons, animals and objects for which the 

manufacturer cannot be held responsible.

Check that the fuel supply system is 
equipped with the safety and control devic-
es prescribed by current regulations.

If you smell gas: 

a) Do not turn electric switches on or off, use 

a telephone or any other object which can 

create sparks; 

b) Close the gas valves; 

c) Immediately open doors and windows to 

create an air current to air out the room; 

d) Request the intervention of professionally 

qualified personnel.

Do not use the fuel system pipes as earth-
ing of electrical or telephone systems.

Check that the generator is set up to operate 
with the available type of fuel.

Before installation, we recommend a thor-

ough inner cleaning of all fuel adduction 

piping to remove any residue which could 

jeopardise proper operation of the generator.

Check the internal and external seal of the 
fuel supply system.
If using gas, the connections must be per-
fectly sealed.

3.8  -  CONNECTION TO THE 
   FLUE

With combustion pressurised, the chimney loses its primary 
function of draught activator and only preserves the function of 
smoke conveyor duct.

It remains, normally, the need for them to work in conditions of 
depression, and this requires an adequate sizing.

The need for depression on the chimney is justified by safety 
reasons, to avoid smoke filtrations in room where, for any rea-
son, there is no tightness.

The lifting force of hot gas must overcome the chimney resist-
ance and of the connection duct to the generator, while the load 
losses of flue gas through the generator itself are overcome by 
the burner thrust.

The correct burner/generator/chimney cou-
pling drastically reduces consumption and 
optimises combustion with low polluting 
emissions.

The 

CHIMNEY

 must be resistant to heat and condensation, 

thermally insulated, hermetically sealed, without bottlenecks or 
obstructions, as vertical as possible and sized according to the 
provisions of current legislation.

The connection between

 GENERATOR 

and

 CHIMNEY

 must 

be made:
-   in compliance with current standards and legislation,
-   with section at least equal to the flue gas outlet fitting of the 

generator itself,

-   with rigid ducts resistant to temperature, condensation, and 

mechanical stress,

-   hermetically sealed.

Also remember the need to provide devices for adequate 
cleaning and the withdrawal of flue gas samples for combus-
tion analysis.

For sealing the joints, use materials resistant to at least 
500°C.

ATTENTION: 
Exhaust gases must be extracted without 
compromising the safety of personnel or 
third parties. 

Badly sized and shaped connection fittings 
and chimneys between generator and chim-
ney can amplify the combustion noise, neg-
atively affect the combustion parameters, 
generate condensation problems.

Summary of Contents for DIATHER Series

Page 1: ...INSTRUCTIONS ON INSTALLATION USE AND MAINTENANCE D ATHER...

Page 2: ...n C Pressione di prova Serpentino bar Data di prova idrostatica Max Design Coil Pressure Max Allowable Temperature Min Allowable Temperature Hydraulic Test Pressure Coil Hydraulic Test Date Superficie...

Page 3: ...3 3 Supply conditions 12 3 4 Handling 12 3 5 Positioning in boiler room 13 3 6 Hydraulic system features and connections 14 3 7 Fuel supply 15 3 8 Connection to the flue 15 3 9 Burner assembly 16 3 1...

Page 4: ...ertaking any maintenance carefully read the instructions and proce dures contained in this manual they provide important information regarding the safety of the system and the safety of persons ATTENT...

Page 5: ...as can cause fatal intoxica tion Switch off the system Ventilate the place of installation Interventions on the system Close the fuel shut off valve and make sure that it cannot be opened accidentally...

Page 6: ...0 C with a thermal gradient of 40 C between oil inlet and outlet NOTE The D ATHER boilers are CE marked accord ing to Directive 2014 68 UE category I Weld ing procedures and devices are approved and c...

Page 7: ...ate carefully follow its manufacturer s instructions provided with the generator documentation Following the intervention restore the pressure switch at a pres sure of 0 3 bar higher than the calibrat...

Page 8: ...nection pipe to the expansion vessel must be free of shut offs must be such to prevent convective motions of the oil must not be insulated DIATHERMIC OIL COLLECTION TANK It is a simple container with...

Page 9: ...0 260 700 1260 2480 1520 800 1270 1060 780 728 416 65 20 300 280 930 1370 3170 1620 900 1500 1160 840 808 436 80 20 350 280 1160 1540 3350 1790 1000 1780 1320 920 940 450 100 25 350 280 1500 1670 3630...

Page 10: ...0 14 8 19 2 21 2 22 4 31 8 44 2 54 6 59 0 72 8 102 2 104 4 156 4 189 6 Coil Volume Volume Serpentino l 40 84 130 232 245 201 285 518 639 692 853 1592 1629 2464 2970 Max Coil Design Pressure Pressione...

Page 11: ...ding to good practice rules 3 2 INSTALLATION STANDARDS It must be installed by a professionally qualified technician who shall assume the responsibility of respecting all local and or national laws pu...

Page 12: ...mage during transport or handling For their assembly refer to the instructions supplied with the documentation provided with the generator itself 3 4 HANDLING The D ATHER generators are equipped with...

Page 13: ...the front of the generator verify that with the door open at 90 the distance between the door and the adja cent wall is at least equal to the length of the burner b On the two sides of the generator 0...

Page 14: ...this means that from the room temperature 20 C to a work temperature of 270 C ten metres of pipes stretch by 30 mm If not compensated the expansions cause tremendous efforts on the system components T...

Page 15: ...ns normally the need for them to work in conditions of depression and this requires an adequate sizing The need for depression on the chimney is justified by safety reasons to avoid smoke filtrations...

Page 16: ...rnace otherwise com bustion anomalies may occur with the risk of seriously damaging the generator If the burner is provided with air intake connect it with a rubber hose to the intake on the flame ind...

Page 17: ...3 11 ELECTRICAL CONNECTIONS General warnings Have the electrical system checked by per sonnel professionally qualified according to law attesting the adequacy of the electrical system to the power loa...

Page 18: ...PLAN RESET RESET ALLARME LIVELLO MIN OLIO ALARM MIN LEVEL OIL RESET RESET ALLARME CIRCOLAZIONE OLIO ALARM OIL CIRCULATION RESET ALLARME TEMPERATURA OLIO ALARM TEMPERATURE OIL RESET TACITAZIONE SIRENA...

Page 19: ...K 10 BUZZER 11 EMERGENCY 13 CIRCULATION PUMP 1 ON 14 CIRCULATION PUMP 1 START OFF STOP START The pump starts running and gives consent to the burner OFF The pump stops running when the oil s temperatu...

Page 20: ...n line compliant with the applicable standards in force Are the ventilation conditions and minimum distances to perform any maintenance guaranteed Are the refractory coverings intact is the furnace fr...

Page 21: ...es the remaining air pockets and removes the coarse dirt inside the circuit which stop in the filter Do this until the air is completely bled After switching off disassemble the filters and clean the...

Page 22: ...rculation pump must remain in motion until the oil temperature drops below 150 C ATTENTION After calibrating the burner check that the flame does not touch the bottom of the coil otherwise the cement...

Page 23: ...RATURE TEMPERATURA RITORNO OLIO OIL RETURN TEMPERATURE RESET ALLARME SICUREZZE IMPIANTO ALARM SAFETY PLAN RESET RESET ALLARME LIVELLO MIN OLIO ALARM MIN LEVEL OIL RESET RESET ALLARME CIRCOLAZIONE OLIO...

Page 24: ...fter a period of inactivity it is necessary to repeat the previously described start up procedures Immediately remove any unburned gas leaks by replacing the worn seal gaskets It is forbidden because...

Page 25: ...ness of the fuel supply system this check is very important especially when using gaseous fuels After having performed maintenance and cleaning operations repeat the preliminary checks to switch on ch...

Page 26: ...clogging of the chimney and cleanliness of the burner air path dust check sealing of the fuel supply system if gas check sealing of the flue gas circuit door burner plate cleaning door generator chimn...

Page 27: ...in Oil overflowing from expansion vessel Remedy check that the electrical consumption of the motor in particular that the power absorbed by the pump is correct check the joint alignment check the init...

Page 28: ...more it reserves the right to modify its products as deemed necessary or useful without affecting their essential features 46033 casteldario mantova Italy tel 39 0376 57001 telefax 39 0376 660556 info...

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