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Unibor E100 Manual 

                   Original instructions 

               Apr 2020 

 

 

 

5) OPERATIONAL SAFETY PROCEDURES

 

 

READ BEFORE USING THE MACHINE 

 

When using electrical tools, basic safety precautions should always be followed to reduce the risk of electric shock, fire, and 
personal injury. 

 

Ensure the magnet is OFF before plugging in the machine.  

 

Do NOT use in wet or damp conditions. Failure to do so may result in personal injury. 

 

Do NOT use in the presence of flammable liquids, gases or in high risk environments. Failure to do so may result in personal 
injury. 

 

BEFORE activating the machine, inspect all electrical supply cables (including extension leads), and replace if damaged. DO NOT 
use if there are any signs of damage.  

 

Only use extension cables approved for site conditions. 

 

BEFORE activating the machine, ALWAYS check the correct function of all operational systems, switches, magnet etc. 

 

BEFORE operating, the machine MUST be securely restrained to a fixed independent feature (by using a safety strap, or other 
means) to reduce the potential free movement, should the magnet become detached from the work piece. Failure to do so 
may result in personal injury. 

 

ALWAYS wear approved eye protectors, ear defenders and recommended PPE at ALL times when operating the machine.  

 

Disconnect from power source when changing cutters or working on the machine.  

 

Cutters and swarf are sharp, ALWAYS ensure that hands are adequately protected when changing cutters or removing swarf. 
Use a tool or brush where necessary to remove any swarf or the cutter from the arbor.  

 

Before operating the machine, ALWAYS ensure cutter-retaining screws are secured tightly.  

 

Regularly clear the work area and machine of swarf and dirt, paying particular attention to the underside of the magnet base.  

 

ALWAYS remove tie, rings, watches and any loose adornments that might entangle with the rotating machinery before 
operating.  

 

ALWAYS ensure that long hair is securely enclosed by an approved restraint before operating the machine. 

 

Should the cutter become stuck in the work piece, stop the motor immediately to prevent personal injury.  Disconnect from 
power source and turn arbor to and from.  DO NOT ATTEMPT TO FREE THE CUTTER BY SWITCHING THE MOTOR ON AND OFF. 
Wear safety gloves to remove the cutter from the arbor.  

 

If the machine is accidentally dropped, ALWAYS thoroughly examine the machine for signs of damage and check that it 
functions correctly BEFORE resuming drilling.  

 

Regularly inspect the machine and check for any damaged or loose parts.   

 

ALWAYS ensure when using the machine in an inverted position that only the minimum amount of coolant is used, and that 
care is taken to ensure that coolant does not enter the motor unit.  

 

Cutting tools may shatter, ALWAYS position the guard over the cutter before activating the machine. Failure to do so may result 
in personal injury. 

 

On completion of the cut, a slug will be ejected. DO NOT operate the machine as the ejected slug may cause injury. 

 

When not in use ALWAYS store the machine in a safe and secure location. 

 

ALWAYS ensure that approved UNIBOR

™ agents conduct repairs.

 

 

6) OPERATING INSTRUCTIONS 

 

 

Keep the inside of the cutter clear of swarf.  It restricts the operating depth of the cutter.

 

 

Ensure that the coolant bottle contains sufficient cutting oil to complete the required operating duration. Refill as required.

 

 

Occasionally depress the pilot to ensure cutting fluid is being correctly metered.

 

 

To start the machine, follow the control panel operation instructions.

 

 

ALWAYS switch off the motor by depressing the MOTOR stop button.  DO NOT switch off the motor by depressing the MAGNET 
switch.

 

 

Apply light pressure when commencing the cut of a hole until the cutter is introduced into the work surface.  Pressure can then 
be increased sufficiently to load the motor. Excessive pressure is undesirable, it does not increase the speed of penetration and 
will cause the safety overload protection device to stop the motor, (the motor can be restarted by operating the motor start 
button), and may cause excessive heat which may result in inconsistent slug ejection

 

 

Always ensure that the slug has been ejected from the previous hole before commencing to cut the next.

 

 

If the slug sticks in the cutter, move the machine to a flat surface, switch on the magnet and gently bring the cutter down to 
make contact with the surface.  This will usually straighten a cocked slug and allow it to eject normally. 

 

Apply a small amount of light oil lubricant regularly to the slide and arbor support bearing. 

 

Cutter breakage is usually caused by insecure anchorage, a loosely fitting slide or a worn bearing in the arbor support.  (Refer to 
routine maintenance instructions). 

 

Only use approved cutting fluid.  

 
 

 
 
 
 
 
 
 
 
 

Summary of Contents for E100

Page 1: ...Unibor E100 Manual Original instructions Apr 2020 1 Magnetic drilling machine Model Number E100 Serial Number Website www unibor com ...

Page 2: ...l safety procedures Operating instructions Extension cable selection Mounting of cutters Remedies for hole making problems Wiring diagram Exploded view Motor Breakdown Control panel and parts List Maintenance Trouble shooting Cutter selection Warranty 3 3 4 5 6 6 7 7 8 9 10 13 14 15 16 17 18 Part Description Quantity KEY01 Allen key 2 5mm 1 KEY04 Allen key 5mm 1 VISO10 Guard 1 STRAP01 Safety Strap...

Page 3: ...pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded 3 Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock 4 Do not abuse the cord Never use the cord to carry the tools or pull the plug from an outlet Keep cord away from heat oil sharp edges or moving parts Replace damaged...

Page 4: ...bind and are easier to control 7 Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tools operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools 8 Use only accessories that are recommended by the manufacturer or your model Accessories that may be suitable for one tool may become haza...

Page 5: ...h 11 1 32 Length Overall 13 3 16 Nett Weight 59 5 lbs Vibration total values triax vector sum in accordance with EN50144 Vibration emission value a W 2 47 m s Uncertainty K 1 5m s Level of sound pressure in accordance with EN50144 LpA 86 dB A uncertainty K 3dB A Ear and eye defenders must be worn when operating this machine Wear gloves to protect hands when operating the machine These tools are UK...

Page 6: ... from the arbor If the machine is accidentally dropped ALWAYS thoroughly examine the machine for signs of damage and check that it functions correctly BEFORE resuming drilling Regularly inspect the machine and check for any damaged or loose parts ALWAYS ensure when using the machine in an inverted position that only the minimum amount of coolant is used and that care is taken to ensure that coolan...

Page 7: ...ety hazard Assuming a normal AC supply of the correct voltage it is recommended that the following extension lengths shall not be exceeded For 120v supply 11 feet of 3 core x 16AWG ALWAYS DISCONNECT THE MACHINE FROM THE POWER SOURCE BEFORE CHANGING CUTTERS 8 MOUNTING OF CUTTERS The machine has been made to accept cutters having dia Weldon shanks The following procedure is to be used when mounting ...

Page 8: ...prove centre punch and or replace worn parts Replace part or parts 3 Excessive drilling pressure required Incorrectly re sharpened worn or chipped cutter Coming down on swarf lying on surface of workpiece Swarf accumulated packed inside cutter Re sharpen or replace Take care not to start a cut on swarf Clear cutter 4 Excessive cutter breakage Steel swarf or dirt under cutter Incorrectly re sharpen...

Page 9: ...Unibor E100 Manual Original instructions Apr 2020 9 10 WIRING DIAGRAM Standard Wiring Diagram MLC Wiring Diagram ...

Page 10: ...Unibor E100 Manual Original instructions Apr 2020 10 11 EXPLODED VIEW OF MACHINE ...

Page 11: ...0076 OIL CUP RET CLIP 83250 BP PLASTIC COATED CLIP 1 16 30046 1 LARGE PLASTIC OIL CUP COMPLETE WITH TAP 1 17 40026 M16 PUSH FIT GLAND PMA BVND M160GT 1 18 50015C 1 8 BSP 6MM MSC PCO6 01 6MM BLACK PUSH FIT 1 19 10085A M5X25 KNURLED POINT GRUB SCREW 6 20 BD029 U 06040 30MC 6MM X 4MM CLEAR POLYURETHANE TUBE 1 21 10085B M5 NYLOC 6 22 M0071 PINION END CAP 1 23 M0081 BUSH PINION 33 X 28 X 20 OILITE BUSH...

Page 12: ...Unibor E100 Manual Original instructions Apr 2020 12 12 MOTOR BREAKDOWN ...

Page 13: ...8 EIB156 SUPRESSOR 1 19 EIB157 SCREW HC4 8 X 50 4 20 EIB045B SPEED CONTROL KNOB 1 21 EIB158 SCREW HC 4 8 X 45 2 22 EIB159 LOCATING DOWEL 1 23 EIB082 GEAR PLATE SHEILD 1 25 EIB160 SCREW 6 X 20 4 26 EIB161 WASHER A6 4 27 EIB032 GEAR PLATE 1 28 EIB043 CIRCLIP 1 29 UDC012 BEARING 6201 1 30 EIB143 CIRCLIP 1 31 UDC020 BEARING HK0810 3 33 EIB031 GEARBOX HOUSING 1 34 UDC001 BEARING 6000 2 35 UDC021 BEARIN...

Page 14: ...SHER 28X 12 2 52 EIB148 WASHER 12 18 X 0 05 1 53 EIB150 THRUST WASHER 1 54 EIB149 CLUTCH COUPLING 1 55 EIB144 THUST WASHER 12 1 X 18 1 56 EIB012 GEAR SHAFT 1 57 EIB034 KEY 5 X 5 X 28 1 58 EIB009 DOUBLE GEAR 1 59 EIB013 GEAR SHAFT 1 60 EIB010 SPUR GEAR 1 61 EIB195 GEAR LEVER 1 62 EIB017 GEAR LEVER ASSEMBLY 1 63 EIB201 CLUTCH GEAR ASSEMBLY 1 ...

Page 15: ...iginal instructions Apr 2020 15 13 CONTROL PANEL AND PARTS LIST No Part Number Description Quantity 1 NCP035 Control Panel Plate 1 2 NCP001 Motor Stop Start Switch 120V 1 3 NCP006 Magnet Switch 1 4 M0401 Bridge Rectifier 1 ...

Page 16: ...must be checked to ensure that all components are working correctly Machine Brushes should be checked to make sure there is no abnormal wear present this should be checked at least once a week if used frequently If the brush has worn more than 2 3 the original length the brushes should be changed Failure to do so may cause damage to the machine Magnetic base before every operation the magnetic bas...

Page 17: ... sound Gear ring bottom of the armature worn out Gear s worn out No grease in gear box Motor humming big sparks and motor has no force Armature damaged Field burned Carbon brushes worn out Motor does not start or fails Damaged or defective wiring Damage to armature or field coil Damaged or defective brushes Insufficient magnetic force Damaged or defective wiring Bottom of magnet not clean and dry ...

Page 18: ... Steel angle and joists 700N mm M2 Steel angle and joists 850N mm M42 Plate and sheet steel 700N mm M2 Plate and sheet steel 850N mm M42 Aluminium 750Nmm M2 Aluminium 850N mm M42 Brass 700N mm M2 Brass 850N mm M42 Cast iron 700N mm M2 Cast iron 850N mm M42 Stainless steel 700N mm M2 Stainless steel 850N mm M42 Stainless steel 850N mm TCT Rail track 850N mm M42 Tool steel 850N mm TCT Die Steel 850N...

Page 19: ...nditions inappropriate operating conditions overload or insufficient servicing or maintenance 3 Defects caused by using accessories components or spare parts other than original Unibor parts 4 Tools to which changes or additions have been made 5 Electrical components are subject to manufacturer s warranty The warranty claim must be logged within the warranty period This requires the submission or ...

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