Uni-ram UG5000E Operating Manual Download Page 6

MANUAL - SPRAY GUN CLEANERS - UG5000 SERIES

Revision 2008-02

6

SOLVENT SELECTION

The adhesion quality of automotive paint has dramatically
improved in recent years. The choice of solvent is critical. Only
use good quality solvent that is formulated for your paint and
intended for use with automatic spray guns cleaners. 

SOLVENT PAIL SETUP

The UG5000E has two tanks. The proccedure    
described below applies to UG4000VM and UG3000DA tanks.

Open the door to the base cabinet 

Move the Drain Valve handle to the "closed" (horizontal) position if it is not already there. See
picture.

Two 5-Gal (19 L) HDP round top closed pails of solvent are required for UG4000VM, one full
rinse pail and one containing 3 Gal. wash pail. Place the pails in front of the machine, full pail in
the middle position and the the other pail on the outside position.

One 5-Gal (19 L) HDP round top closed pail of solvent is required for UG3000DA. Place the pail
in front right of the machine(UG3000DA).

Inside the cabinet you will see two pipes strapped together, the Suction Pipe and the Rinse
Pump. Cut the strap holding them together. Do not cut the other straps holding the black and
blue tubes. The Suction Pipe is shown in the section, Replacement Parts. 

Inside right  the cabinet you will see the Suction Pipe disconnect it from valve by pushing the
gray button and bring the suction pipe out side of the cabinet. The Suction Pipe is shown in the
Replacement Parts section.(UG3000DA) 

Disconnect the Suction Pipe from the Drain Valve by pushing the gray button and bring both the
suction pipe and the rinse pump outside of the cabinet.(UG4000DVM)

Insert the Rinse Pump into the full pail in the middle position and the Suction Pipe left into the
pail with 3 Gal on the outside.Suction pipe right into the full pail right side. The tube must be
inserted through the lid of the left (wash) pail. Models with a Manual Rinse feature have another
tube which needs to be inserted through the small hole  of the middle (rinse) pail.

Move the wash pails into the cabinet and re-connect the Suction Pipes of the left and right pails
to the Drain Valves respectively.

Move the rinse pail into middle of the cabinet now. 

Drain Valve

WASH PAIL
UG3000DA
780-8111P

RINSE PAIL
780-8120P

WASH PAIL
780-8110P

Summary of Contents for UG5000E

Page 1: ...LVENT SPRAY GUN CLEANERS UG5000E UG5000DVM AND UG5500E USA 4 788 836 CANADA USA 5 213 117 ENGLAND EUROPE 0300248 ITALY SWEDEN 0300248 GERMANY FRANCE 8110528 0 JAPAN UNI RAM CORPORATION ONTARIO CANADA...

Page 2: ...T PAIL SETUP 6 GROUND WIRE INSTALLATION 7 OPERATION PRE CLEAN 7 CLEANING SPRAY GUNS AND CUPS 8 USING THE MANUAL WASH and MANUAL RINSE FEATURES 8 HOSE CLEANING ONLY UG5500E 8 AFTER CLEANING 8 DAILY MAI...

Page 3: ...AUTIONS AND WARNINGS Always disconnect this machine from power sources before performing maintenance Do not smoke or use near open flames sparks or heat Ground pails and cabinet using supplied groundi...

Page 4: ...T NOT SHOWN GROUND WIRE INSIDE ONE FOR RIENS PUMP AND ONE FOR EACH SUCTION PIPE VENT TANK UG3000DA AUTO WASH TIMER AIR RINSE CLEAN RINSE ADJUSTABLE FOOT FOOT PEDAL FOR MANUAL RINSE UG4000 DVM NOT SHOW...

Page 5: ...ing contact your supplier LOCATION Position in a well ventilated area away from sparks heat and open flames LEVELING VENT AND AIR SUPPLY Level the machine using the adjustable legs Attach a vent hose...

Page 6: ...e Suction Pipe and the Rinse Pump Cut the strap holding them together Do not cut the other straps holding the black and blue tubes The Suction Pipe is shown in the section Replacement Parts Inside rig...

Page 7: ...the cabinet to an external grounded object 2nd ground wire is connected to suction pipe left UG4000DVM 3rd connected to rinse pump and 4th one connected to suction pipe right UG3000DA OPERATION UG400...

Page 8: ...his quanti ty is usually sufficient to clean the inside pasages of the spray guns USING THE MANUAL WASH and MANUAL RINSE FEATURES For models with manual wash brush open the lid and step on the foot pe...

Page 9: ...t the Suction Pipe from the Drain Valve and remove the pipe from the pail Move the pail out of the cabinet and recycle or dispose of the wash solvent Remove the Rinse Pump from the other pail move the...

Page 10: ...Follow Procedure 4 Blocked Passage in Solvent Line WASH SOLVENT OR WATER DOES NOT FLOW AND PUMP MAKES A HISSING SOUND Water in air line causes pump to stall Follow Procedure 2 Blockage in Air Passage...

Page 11: ...int used and for Automatic Spray Gun Cleaners Increase air pressure to a minimum of 85 PSI Remove and clean by blowing air through the jets If not successful replace GUNS NOT CLEAN WASH SOLVENT IS MIL...

Page 12: ...due to a blocked air passage Follow the procedure below to clear the blockage Connect a blow gun to an 85 PSI source Locate the blue hose that extends from the air exhaust port of the diaphragm pump...

Page 13: ...13 FLOW DIAGRAM Shows the flow of solvent and compressed air MANUAL SPRAY GUN CLEANERS UG5000 SERIES Revision 2007 11...

Page 14: ...10 171 TANK DRAIN VALVE 110 356 TAPER NOZZLE 100 350 SPRAY JETS 140 361F DELIVERY TUBE ASSY WITHOUT JETS 120 318 HANDLE 144 390 FLOW THROUGH BRUSH ASSY INSIDE DETAIL OF GUN CLEANER TANK SOLVENT DETAIL...

Page 15: ...n 110 430 Nozzle Adapter All models Push On 110 430MJ Nozzle Adapter SATA Mini Jet Threaded 110 430MJP Nozzle Adapter SATA Mini Jet Push On 110 430L1 Nozzle Adapter Threaded SATA 0 6 1 0 litre cups 11...

Page 16: ...or the return of your original pump Conditions of Warranty As Uni ram Corporation has no control over the working conditions or circumstances under which the purchaser stores handles or uses the produ...

Reviews: