Uni-ram UG5000E Operating Manual Download Page 11

11

MANUAL - SPRAY GUN CLEANERS - UG5000 SERIES

Revision 2007-11

SYMPTOM

REASON                   CORRECTIVE ACTION

CLEANING PROBLEMS

GUNS NOT CLEAN,
PUMP WORKING,
SOLVENT OR WATER
FLOW  NORMAL

• Trigger not locked in

open position

• Spray gun is not

properly installed on
to nozzle

• Incompatible solvent 

• Low pressure in air

supply

• Plugged jets

After Each Step Below, Turn Timer. If
guns are not clean, carry out next step.

• Use Trigger Lock Spring

• Re-install with proper adapter

• Replace incompatible solvent with sol-

vent formulated for type of paint used
and for Automatic Spray Gun Cleaners.

• Increase air pressure to a minimum of

85 PSI

• Remove and clean by blowing air

through the jets. If not successful,
replace.

GUNS NOT CLEAN,
WASH SOLVENT IS
MILKY WHITE

• Wash solvent is con-

taminated with water

• Replace or recycle wash solvent

CLEAN RINSE DOES NOT
WORK

• Not enough solvent

in clean rinse pail
(right side)

• Rinse Pump is leak-

ing from a crack
caused by corrosion
due to acidic or chlo-
rine-contaminated
solvent

• Clean Rinse Air Valve

is defective

• See Section “REPLACING SOLVENT”

• Replace rinse pump

• Follow Procedure 3, “Blocked Passage

in Air Line” for 

air rinse valve only.

CLEAN RINSE IS DIRTY

• Faulty Combination

Valve

• Replace Combination Valve.

TROUBLESHOOTING CHART

Summary of Contents for UG5000E

Page 1: ...LVENT SPRAY GUN CLEANERS UG5000E UG5000DVM AND UG5500E USA 4 788 836 CANADA USA 5 213 117 ENGLAND EUROPE 0300248 ITALY SWEDEN 0300248 GERMANY FRANCE 8110528 0 JAPAN UNI RAM CORPORATION ONTARIO CANADA...

Page 2: ...T PAIL SETUP 6 GROUND WIRE INSTALLATION 7 OPERATION PRE CLEAN 7 CLEANING SPRAY GUNS AND CUPS 8 USING THE MANUAL WASH and MANUAL RINSE FEATURES 8 HOSE CLEANING ONLY UG5500E 8 AFTER CLEANING 8 DAILY MAI...

Page 3: ...AUTIONS AND WARNINGS Always disconnect this machine from power sources before performing maintenance Do not smoke or use near open flames sparks or heat Ground pails and cabinet using supplied groundi...

Page 4: ...T NOT SHOWN GROUND WIRE INSIDE ONE FOR RIENS PUMP AND ONE FOR EACH SUCTION PIPE VENT TANK UG3000DA AUTO WASH TIMER AIR RINSE CLEAN RINSE ADJUSTABLE FOOT FOOT PEDAL FOR MANUAL RINSE UG4000 DVM NOT SHOW...

Page 5: ...ing contact your supplier LOCATION Position in a well ventilated area away from sparks heat and open flames LEVELING VENT AND AIR SUPPLY Level the machine using the adjustable legs Attach a vent hose...

Page 6: ...e Suction Pipe and the Rinse Pump Cut the strap holding them together Do not cut the other straps holding the black and blue tubes The Suction Pipe is shown in the section Replacement Parts Inside rig...

Page 7: ...the cabinet to an external grounded object 2nd ground wire is connected to suction pipe left UG4000DVM 3rd connected to rinse pump and 4th one connected to suction pipe right UG3000DA OPERATION UG400...

Page 8: ...his quanti ty is usually sufficient to clean the inside pasages of the spray guns USING THE MANUAL WASH and MANUAL RINSE FEATURES For models with manual wash brush open the lid and step on the foot pe...

Page 9: ...t the Suction Pipe from the Drain Valve and remove the pipe from the pail Move the pail out of the cabinet and recycle or dispose of the wash solvent Remove the Rinse Pump from the other pail move the...

Page 10: ...Follow Procedure 4 Blocked Passage in Solvent Line WASH SOLVENT OR WATER DOES NOT FLOW AND PUMP MAKES A HISSING SOUND Water in air line causes pump to stall Follow Procedure 2 Blockage in Air Passage...

Page 11: ...int used and for Automatic Spray Gun Cleaners Increase air pressure to a minimum of 85 PSI Remove and clean by blowing air through the jets If not successful replace GUNS NOT CLEAN WASH SOLVENT IS MIL...

Page 12: ...due to a blocked air passage Follow the procedure below to clear the blockage Connect a blow gun to an 85 PSI source Locate the blue hose that extends from the air exhaust port of the diaphragm pump...

Page 13: ...13 FLOW DIAGRAM Shows the flow of solvent and compressed air MANUAL SPRAY GUN CLEANERS UG5000 SERIES Revision 2007 11...

Page 14: ...10 171 TANK DRAIN VALVE 110 356 TAPER NOZZLE 100 350 SPRAY JETS 140 361F DELIVERY TUBE ASSY WITHOUT JETS 120 318 HANDLE 144 390 FLOW THROUGH BRUSH ASSY INSIDE DETAIL OF GUN CLEANER TANK SOLVENT DETAIL...

Page 15: ...n 110 430 Nozzle Adapter All models Push On 110 430MJ Nozzle Adapter SATA Mini Jet Threaded 110 430MJP Nozzle Adapter SATA Mini Jet Push On 110 430L1 Nozzle Adapter Threaded SATA 0 6 1 0 litre cups 11...

Page 16: ...or the return of your original pump Conditions of Warranty As Uni ram Corporation has no control over the working conditions or circumstances under which the purchaser stores handles or uses the produ...

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