background image

2

MANUAL - SOLVENT RECYCLERS  -  URS1600 SERIES, URS2000 SERIES & RI 80 Rev 2019-05

CAUTIONS AND WARNINGS 

•  The solvent recycler must be connected to the mains by a qualifi ed electrician with an 

explosion 

proof

 connection in compliance with applicable standards and regulations.  

•    To stop recycling do not disconnect the plug. Press “STOP” on the recycler or pull the breaker.
•    The operator should wear protective clothing in accordance with local safety and environmental 

regulations, with a minimum of face goggles and gloves along with an apron and respirator. 

•    Always disconnect the power source before performing maintenance.
•  DO NOT SMOKE OR USE THIS EQUIPMENT NEAR A POTENTIAL SOURCE OF IGNITION.  This 

unit must be located at least 10 feet (3 m) from all potential sources of ignition including electrical 
receptacles, switches, pilot lights, fi xtures and contacts. 

•    Do not unplug this unit at the wall in the presence of solvent vapour. To stop the unit, press Stop at the 

unit or go to the electrical panel and break the circuit at the panel.

•  The unit must be used in-doors and the ambient temperature must be between 5°C (41°F) to 35°C 

(95°F). 

•  DO NOT RECYCLE NITROCELLULOSE WHICH IS EXTREMELY VOLATILE. IT AUTOMATICALLY 

IGNITES AT 135°C TO 166°C (275°F TO 330°F).  Do not install, operate or maintain this equipment 
where the auto ignition temperature of the solvent  is lower than 250°C (482°F).

•  Do not install, operate or maintain this equipment where the auto ignition temperature of  the hazard-

ous atmosphere(s) is lower than 250°C (482°F).

•  Solvents that are recycled can be fl ammable. Establish and follow safe practices to store and handle 

solvents.          

 

  Safety cover monitoring system 

reinforces the above Warning Label.

:

 

If the operator lifts the safety cover when the heater is on, the unit will beep to warn the Operator 
not to open the inner lid and to close the outer lid. Power is cut to the heater. If the operator press-
es “START” with the saftey cover in the up position the heater will not turn on and the unit will beep 
warning the operator to close the safety cover.

•  Consider the area within 10 feet, 3 M from the solvent recycler as zone 2 rated, where any tools 

or receptacles are free from spark and rated for zone 1. Keep this work area open and clear from  
materials. 

•  Ensure all pails and containers holding solvent are a closed top type and rated to contain solvent.

Summary of Contents for RI 80

Page 1: ...USER MANUAL URS1600 SERIES URS2000 SERIES RI 80 UNI RAM CORPORATION ONTARIO CANADA Revised 2019 05 URS2000 URS1600 ...

Page 2: ...t temperature must be between 5 C 41 F to 35 C 95 F DO NOT RECYCLE NITROCELLULOSE WHICH IS EXTREMELY VOLATILE IT AUTOMATICALLY IGNITES AT 135 C TO 166 C 275 F TO 330 F Do not install operate or maintain this equipment where the auto ignition temperature of the solvent is lower than 250 C 482 F Do not install operate or maintain this equipment where the auto ignition temperature of the hazard ous a...

Page 3: ...2 2 No 30 and No 88 by ETL Approved for use in non hazardous locations as well as approved for use in hazardous locations Class 1 Division 1 Group D and Class 1 Division 2 Group D Explosion proof construction and intrinsically safe electric circuitry Computer controlled with many built in safety programs including temperature control of all criti cal points including tank condenser and fan motor P...

Page 4: ...one 1 locations where solvents may be present See Hazardous Location in the National Electrical Code for more information If this unit is placed in a Class 1 Division 2 Zone 2 or unclassified location consider the area within 10 feet from the unit as Class 1 Division 2 a location where solvent is sometimes present All equipment in this area such as electrical and ventilation equipment must be certi...

Page 5: ...uer thin ner paint thinner acetone and other paint diluents Flammable Solvents have a flash point below 38 7 C 100 F These solvents are commonly used in the industry as a cleaning solvent or as a paint diluent Dirty solvent to be distilled must meet each requirement described below The MSDS material solvent data sheet provides data on the properties of the virgin solvent 1 The BP Boiling Point of t...

Page 6: ...Tank Fill to 3 below retainer ring 4 Check distillation conditions and change if necessary using SETUP MODE 5 Recycling 6 Finish Recycling 7 Transfer clean solvent 8 Remove waste debris 9 Clean Distillation Tank and Lid Surface 10 Install new liner bag 11 Inspect Lid Gasket Remove and Replace if necessary Each Step is described in detail below 1 Open the Safety Cover and Tank Lid Open the safety c...

Page 7: ... Out Hose to the Solvent Out port of the unit and insert the other end with the Outlet Tube into the drum container The Outlet Tube must extend below the rim of the pail to prevent solvent spillage If the pail is metal connect the alligator clamp of the Ground wire to the rim of the drum container 3 Transfer Solvent to the Recycler Tank Turn the Handle of the Filler Valve counter clockwise to open...

Page 8: ...f the following conditions decrease POWER by one increment or more vapour leaks at the Lid Gasket recycled solvent comes out too hot waste material is carried into the recycled sol vent Otherwise use 100 3 SHUT OFF AUTO OR OK If too much solvent remains in the Distillation Tank after recycling and the problems in the Trou blshooting Guide have been ruled out over ride the AUTO SHUT OFF and manuall...

Page 9: ...y Panel shows the Software Version then READY S P XXX C S P SET POINT When Setup is complete and START has been pressed the HEAT light comes on and the recyling process begins During the boiling phase 3 temperatures will alternate on the Display SET PT TANK and VAPOR EX When the boiling phase is complete COOLING will be displayed Note the fan may still be running this is normal as it continues to ...

Page 10: ... stainless steel one Lid Surface Use a cloth Dry and clean the lid and the top of tank where the the Lid Gasket sits to extend the life of the Lid Gasket and prevent leakage Avoid rotating the lid during cleaning The lid gasket is a wear item 10 Install a new Liner Bag Lift Recycler Safety Cover and Tank Lid fully lids will stay in the open position a Install the Liner Bag so that the bottom of th...

Page 11: ...h a cooling condenser where purified clean solvent ready for use condenses out Waste materials in the dirty solvent boil at a temperature substantially above the Tem perature Set Point so they remain in the distillation tank for disposal Solvent Recycling Vapour Outlet tube vapor moves to cooling condenser from distillation tank Condenser cools vapor to a liquid Receiving Pail contains clean recycl...

Page 12: ...or heat transfer due to dirt and debris left in the tank 1 Clean the tank replace the Liner Bag recycle with pure solvent to test If suc cessfull the problem is due to a dirty tank debris left in the tank or the solvent is too contaminated Adjust accordingly Follow Operating Procedures closely If the level of contamination is too high recycle more often 2 Boiling point of solvent is above Tem pera...

Page 13: ...ears to be operating erratically The computer may require re booting Disconnect the power supply for 30 sec onds Restore power and operate unit Residue puck in Tank is too wet 1 BAKE TIME is not long enough 1 Run SETUP and increase the BAKE TIME 2 Residue cannot be dried completely due to its composition 2 None TEST MODE Use this mode as part of your troubleshooting procedures 1 Make sure Display ...

Page 14: ...ER HEAT Over heating occurred at the Condenser The Condenser is dirty or the Fan stopped for another reason see below Clean the Con denser When the Fan Motor has recovered 4 5 min this mes sage will disappear and normal operation will resume CHECK FAN Appears 10 min after the mes sage above if the problem is a loose fan blade blown fuse F3 or F4 or other fan related problem Also appears if the con...

Page 15: ...let Tube If the blockage persists blow air at about 30 PSI 2 kg cm2 into the Vapour Outlet If the air comes out of the Solvent Outlet Tube the blockage has been cleared If not call for service 3 REPLACE FUSES Fuses are located on the Power Control Board inside the Motor Housing Disconnect power supply Remove the Guard Screen by unscrewing two metal screws to get access to the Motor Housing Unscrew...

Page 16: ...Assembly The Lid and Bolt Assembly is carefully designed as a Safety Pressure Relief system to prevent a danger ous build up of pressure inside the closed tank Do not adjust the Spring Holding Nut by more than 2 full turns maximum If 2 full turns do not solve the problem call for service While holding the top nut with a wrench turn the Spring Holding Nut no more than a 1 2 turn at a time Turn in a...

Page 17: ...R BAG MAY VOID THE WARRANTY DESCRIPTION PART NO SAFETY COVER 960 3310H KEYPAD 900 3461 DIAPHRAGM PUMP UDP4TA RECEIVING CONTAINER 960 9010 LID GASKET NEOPRENE URS1600 790 2150NF LID GASKET NEOPRENE URS2000 965 2150N LID GASKET VITON RI 80 965 2150V LID GASKET TEFLON URS2000TE 965 2150TE RETAINER RING 960 9110 LINER BAG PKG OF 10 URS1600 LB1600E 10 LINER BAG PKG OF 10 URS2000 RI 80 LB2000E 10 FILLER...

Page 18: ... or claim either expressed or implied with respect to this product s fitness for any purpose or the result to be obtained from its use This condition applies to the sale of all products and no representative or distributor of Uni ram Corporation has the authority to waive or change these conditions This warranty applies only to the original purchaser and does not apply if the unit has been misused ...

Reviews: