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CONTROLS AND OPERATION 

  

 

  

MAIN DC POWER SWITCH 

  

Controller Power Keyswitch

 

  

The key switch immediately in front of the handlebar assembly controls supply of power to the control electronics. 
This controller supply key switch must be turned to the on position before the machine will function.

 

  

REMOVE THIS KEY IF THE MACHINE IS TO BE LEFT “OUT OF SERVICE”.

 

  

Turn “off” while the machine is not being used.

 

  

ROTARY CONTROLS – SPEED & DIRECTION OF MOVEMENT 

Forward and reverse movement of the PowerTug is controlled by the rotary thumbwheels positioned inboard of 
the handles. These are spring loaded to automatically return to the stop position.

 

The thumbwheels are connected internally – movement of either wheel will initiate movement.

 

  

Machine Speed is dependant on the amount of rotation. 

 

  

Rotate the thumbwheel in a forward motion ( away from the operator ) to make PowerTug move forwards. ( away 
from the operator ) Reverse rotation ( towards to operator ) will make PowerTug move backwards. ( towards the 
operator )

 

  

 
WEIGHT TRANSFER ACTUATOR 

The two buttons on the headset marked with a ‘fork’ and an arrow operate the electric actuator which is built into 
the machine, the moving bracket that protrudes from the front of the machine can be used for mounting 
attachments on which have been designed to suit the load. The lift is then operated by the buttons on the 
headset to connect and disconnect the machine from the load.

 

  

The actuator has a built in electronic stop which will cut power to the actuator at the top and the bottom of its 
stroke.

 

  

Note:

 The actuator is not designed for lifting, only for weight transfer.

 

  

Summary of Contents for POWER TUG

Page 1: ...38 9 Hoyle Ave Castle Hill NSW 2154 T 61 2 9680 7944 F 61 2 9680 7955 sales ums net au POWER TUG OPERATION AND SERVICE MANUAL...

Page 2: ...DC POWER SWITCH 5 ROTARY CONTROLS SPEED DIRECTION OF MOVEMENT 5 WEIGHT TRANSFER ACTUATOR 5 POWER INDICATOR and Low Battery lock out function 6 ANTI CRUSHING SAFETY FEATURE BELLY SWITCH 6 AUDIBLE ALER...

Page 3: ...may occur if the casings have been damaged Use of protective clothing and eye protection is recommended when handling batteries The energy levels that can be delivered by these batteries can cause fir...

Page 4: ...the charger this may be removed by removing the 6 fixing screws BATTERIES removal replacement and re charging BATTERIES SHOULD ONLY BE REPLACED BY A SIMILAR TYPE Standard fitment is 2x Sonnenschein A5...

Page 5: ...el will initiate movement Machine Speed is dependant on the amount of rotation Rotate the thumbwheel in a forward motion away from the operator to make PowerTug move forwards away from the operator Re...

Page 6: ...ive type electric horn for warning of approach The horn switch is placed at the centre top of the handlebar assembly Press to sound ANTI RUNAWAY FEATURE The motor controller fitted to PowerTug is able...

Page 7: ...the Power Pusher These batteries are individually connected to the two charger outputs When the RED Led is illuminated the battery is discharged The charger is recharging at the Bulk charging rate of...

Page 8: ...ne to a cooler environment with better ventilation 4 Red LED permanently ON 48Hrs Dead short or overload Remove mains and then isolate the batteries from the charger Green LED should illuminate when M...

Page 9: ...l fixed 14 UK100005 Lift Bracket Assembly 15 200061 Motor Mount Spacer 16 200062 Drive Motor P M 600W 17 200012 Linear Actuator 18 200063 24 Volt Relay 19 UK100015 CH5 Headset 20 UK100016 Handle Body...

Page 10: ...Exploded View 1...

Page 11: ...Exploded View 2...

Page 12: ...Exploded View 3...

Page 13: ...Exploded View 4...

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