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Three-phase squirrel cage induction motors in flameproof enclosure type ASA and E2-ASA  
frame size 63 – 355 

 

 

8.1 

Dismounting of the terminal box

 (see fig. 1 and 2)

       

  dismount the terminal box cover (1) enabling thus the access to the  

screws fixing the supply cable to the terminals (bushings). Use a proper wrench to 
unscrew the hexagon socket head cap screws. To remove the terminal box cover 

tap it alternatively  with a wooden, plastic or rubber hammer  avoiding to lock it.

 

  using a hexagon wrench unscrew the presser (2) and take off the supply  

cable from the terminal box 

  remove the terminal box (3) using an adequate device 

  unscrew the nuts (4) at the bottom of the terminals, loosing the wire  

terminals 

  the bushings can be removed using a socket wrench after the terminal  

box is dismounted   

 
 

8.2 

Dismounting of the fan

 (see fig 1 and 2)  

  remove the fan cowl (6); in case of motors with regreasable bearings,  

prior to removing the cowl, the lubricating devices (5) must be taken off 

  remove the safety ring (7) 

  using an adequate device remove the fan (8) from the shaft  

 

8.3 

Dismounting of the rotor

 (see fig 1 and 2) 

  dismounting should be made observing the operation succession given in  

fig. 1 and 2  

  using appropriate dismounting devices (mechanical presses with  

threaded rods and central screw), the shields should be pulled-off from the 
housing. When pulling the shields, the pressure should be applied gently, 
evenly, to avoid the damaging of the contact surfaces forming flame-proof 
joints or the bearings. 
 

8.4 Dismounting of the bearings 

  Mechanical jaw pullers or other proper dismounting tools should be used to  

remove the bearings from the shaft or from the shields  
 

8.5 

Re-mounting of the motor 

  It should be done in reverse order of the dismounting operations (see fig. 1  

and 2)  

  Before mounting, the surfaces forming flameproof joints between stator- 

shields, stator-terminal box, terminal box-terminal cover and the thread joints 
of the cable entries, shall be protected with a thin layer of grease having the 
technical parameters according to 

Annex 4

 or other similar grease.  

Summary of Contents for ASA

Page 1: ...quirrel cage induction motors in flameproof enclosure Ex d IIC or Ex de IIC type ASA and E2 ASA frame size 63 355 Bucharest Romania 104A Timisoara Blvd district 6 Phone 0040 744 423 037 fax 00400 31 4...

Page 2: ...Three phase squirrel cage induction motors in flameproof enclosure type ASA and E2 ASA frame size 63 355...

Page 3: ...stances with restricted use according to the Directive 2002 95 EC RoHS 1 Denomination and using fields of motors 1 1 These operation instructions refer to low voltage three phase squirrel cage inducti...

Page 4: ...e risk of explosion is produced by a mixture of air with flammable gases pertaining to Group IIC and EPL Db equipment and are allowed to operate in Zones 21 and Zones 22 where the risk of explosion is...

Page 5: ...exposed to thermal radiation coming from the surrounding equipment 1 4 For the motors operating in areas where dust is present care should be taken to avoid the dust deposits with thickness higher th...

Page 6: ...rials of class F The windings insulating resistance should not be lower than o 20 MOhm in cold condition o 3 MOhm in warm condition 2 3 The motors rated duty is the continuous duty S1 according to EN...

Page 7: ...falling into the ventilation openings Ventilation must not be obstructed and the outgoing air also including that from the adjacent units must not be directly sucked in again The clearances between th...

Page 8: ...N 60079 0 being also suitable for applications that require group II A and IIB motors They are intended for the use as EPL Gb equipment 2 10 1 The motors designed tb are suitable for applications in Z...

Page 9: ...63 6202 2Z P6 6202 2Z P6 71 6203 2Z P6 6203 2Z P6 80 6304 2Z P6 6304 2Z P6 90 6305 2Z P6 6305 2Z P6 100 6306 2Z P6 6306 2Z P6 112 6307 2Z P6 6307 2Z P6 132 6308 2Z P6 6308 2Z P6 160 6310 2Z P6 6310 2Z...

Page 10: ...0 IPE PG 29 35x27 26 4 27 45x24 23 4 200 45x27 26 4 45x30 29 225 IPE PG 36 45x33 32 54 52x30 29 250 52x33 32 52x36 35 280 IPE PG 42 52x39 38 107 57x36 35 57x39 38 57x42 41 315S M and 315M L IPE PG 48...

Page 11: ...l for prot dev M20x1 5 18x11 10 5 20 NOTE Maximum diameter of the supply cable is to be considered as the maximum diameter of the cable that can be introduced by hand into the sealing ring of the cabl...

Page 12: ...after delivery shall be stored in their initial packing in dry rooms away from freezing and flooding free from vibrations dust oxide vapours or corrosive substances The removing of the packing should...

Page 13: ...rise then prelubricated bearings must be replaced in case of regreasable bearings the old grease must be removed and fresh grease UNIREX N2 UM185Li3 Shell Alvania R3 or similar the grease type is give...

Page 14: ...ission is no longer possible It should be observed that for the mounting arrangements IMB6 IMB7 IMB8 IMV5 and IMV6 the belt tension is only permitted to act parallel to the mounting surface or towards...

Page 15: ...otection degree Warning When supplying the motors with flameproof d terminal box special care must be given to Tightening to torque values given under paragraph 6 8 2 2 of the screws fixing the termin...

Page 16: ...t the motors against overload currents exceeding the rated curent values indicated on the rating plate According to EN 60079 14 chapter 7 the overload protective device shall be a current dependent ti...

Page 17: ...e electrical parts is prevented 6 8 4 All switching devices are put in position 0 or off 6 8 5 The free access of cooling air is not obstructed the cowl s holes are not obturated 6 8 6 The rules regar...

Page 18: ...causing rubbing by the fan Repair or replace the fan cover a Two phase supply Check the connexions to the terminal box to the mains as well as the supply cable b Wrong winding connection in case of 6...

Page 19: ...otection a Motor non operation too long b Environment moisture above normal limits 8 Low insulation resistance c Ingression of water inside the motor The motor winding should be dried according to the...

Page 20: ...ricating devices 5 must be taken off remove the safety ring 7 using an adequate device remove the fan 8 from the shaft 8 3 Dismounting of the rotor see fig 1 and 2 dismounting should be made observing...

Page 21: ...eck their temperature before touching them Avoid doing maintenance works if explosive gases or combustible dusts are present WARNING In order to avoid the risk of hazards caused by electrostatic charg...

Page 22: ...a thin layer of anti rust grease The insulation resistance should be periodically checked a value under 1 M warns that a damage caused by dirt deposits on the insulating surfaces or moisture penetrat...

Page 23: ...h EN 50160 the motors having the protection degree IP 55 and higher comply with the requirements of the EC Directive 2004 108 EC Electromagnetic Compatibility If supplied from a frequency converter th...

Page 24: ...year to prevent marks due to the shafts resting in the same position for long time change the bearings if the time between the delivery and commissioning exceeds 4 years 12 Safety instructions all wo...

Page 25: ...Frame size Bearing Speed rpm Hour day hours Bearing operating temperature C Regreasing interval hours Compl interval hours Grease quantity g Normal 63 78 1700 2970 High 78 93 4800 800 Normal 63 78 42...

Page 26: ...reasing interval hours Compl interval hours Grease quantity g High 78 93 1800 Normal 63 78 2000 6316 2970 High 78 93 3700 1000 33 Normal 63 78 3000 315M L 6319 1470 High 78 93 8700 1500 45 Normal 63 7...

Page 27: ...re C Regreasing interval hours Compl interval hours Grease quantity g High 78 93 1100 Normal 63 78 1900 6316 1470 High 78 93 10700 900 33 Normal 63 78 700 2970 High 78 93 4500 400 Normal 63 78 2000 63...

Page 28: ...me size Bearing Speed rpm Hour day hours Bearing operating temperature C Regreasing interval hours Compl interval hours Grease quantity g 93 Normal 63 78 1000 6319 2970 High 78 93 4200 500 45 Normal 6...

Page 29: ...OF THE SUPPLY CABLES TO THE TERMINALS Annex 1 1 Direct starting The motor has DELTA connection Frame size 63 355 2 Direct starting The motor has STAR connection Frame size 63 355 Frame size 63 160 Ann...

Page 30: ...Three phase squirrel cage induction motors in flameproof enclosure type ASA and E2 ASA frame size 63 355 Frame size 180 250 Fig 2 Frame size 280 355 Fig 3...

Page 31: ...Three phase squirrel cage induction motors in flameproof enclosure type ASA and E2 ASA frame size 63 355 Frame size 280 355 Fig 3...

Page 32: ...4700 2p 2 305 2p 2 1290 2p 2 3360 2p 4 395 2p 4 1480 2p 4 4830 2p 6 435 2p 6 1600 2p 6 5200 71 2p 8 520 132 2p 8 1760 250 2p 8 5550 2p 2 480 2p 2 2250 2p 2 5060 2p 4 610 2p 4 2800 2p 4 7100 2p 6 645...

Page 33: ...C min 90 min 95 37 Penetration at 25 C after 60 mixings 1 10 mm 305 345 215 255 2392 Resistance to water action after 5 hours at 50 good 8044 Corrosive action on metal steel copper brass 24 h at 50 C...

Page 34: ...2p 2 4 6 8 63 6202 2Z 6202 2Z 71 6203 2Z 6203 2Z 80 6304 2Z 6304 2Z 90 6305 2Z 6305 2Z 100 6306 2Z 6306 2Z 112 6307 2Z 6307 2Z 132 6308 2Z 6308 2Z 160 6310 2Z 6310 2Z 180 6311 2Z 6311 2Z 200 6312 2Z 6...

Page 35: ...ate size Bushing size 180 200 225 250 M10 280 315SM ML M12 355 M16 3 Gland piece Size Gland size Sealing ring size 63 71 80 90 IPE16 20x11 26x10 100 26x13 26x16 112 IPE 21 26x19 132 35x18 160 35x21 35...

Page 36: ...1 80 90 M25x1 5 23x11 30x10 100 30x13 30x16 112 M32x1 5 30x19 30x16 30x18 132 M32x1 5 30x21 38x18 160 38x21 38x24 180 M40x1 5 38x27 48x24 200 225 48x27 225 250 48x30 250 M50x1 5 48x36 61x30 61x36 61x4...

Page 37: ...ndicate the type power and speed of the motor UMEB SA recommends to be used only original spare parts for a good motor operation UMEB SA provides service and repaires of our motors with original spare...

Page 38: ...Three phase squirrel cage induction motors in flameproof enclosure type ASA and E2 ASA frame size 63 355 Annex 7...

Page 39: ...Three phase squirrel cage induction motors in flameproof enclosure type ASA and E2 ASA frame size 63 355...

Page 40: ...Three phase squirrel cage induction motors in flameproof enclosure type ASA and E2 ASA frame size 63 355...

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