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05 

Operation 

(15) This pump is not designed to be explosion-proof. When using the pump, ensure that there 

are no inflammable materials such as solvents, or explosive gases, in the vicinity. Use under 
such conditions may result in injury or fire. 

(16) Inserting fingers or objects into the motor inlet may result in electric shock, injury, or fire. 
(17) There is fear of the explosion. Please do not drive the pump with the exhaust side shut. 

Pressure in the pump rises, and the main body of the pump might explode, and the motor 
become an overload. The limit value of pump internal pressure is 0.50MPa (gage pressure). 
Please install the protection instrument such as safety valves. 

 

Maintenance and Repair 

(18) The pump should be dismantled or repaired only by a repair technician trained by the 

manufacturer. 

(19) To prevent ingestion of microscopic particles resulting from wear of components, use a dust 

mask and gloves when replacing cup packing, inlet and outlet valves, and gaskets.

 

 

 

 

Installation 

(1)    Microscopic particles resulting from wear of components are discharged from the outlet and 

contaminate the room. If necessary, connect a pipe from the discharge outlet to the outside of 
the building. 

(2)  The fine clearances used in this pump require that the following conditions be satisfied during 

storage, installation, and operation. 

1.

 

Ambient temperature of 7~40°C and maximum relative humidity of 85% during operation. 

 

2. 

Other conditions for storage and operation. 

 

 

a)  Level floor of sufficient strength. 

 

 

b)  No condensation 

 

 

c)  Dust-free environment 

 

 

d)  Well ventilated 

 

 

e)  Environment free of corrosive or explosive gas. 

 

 

f) 

Not subject to direct sunlight. 

 

 

g)  No danger of fire. 

 

 

h)  Maximum ambient temperature of 40°C during assembly of pump. 

 

 

i)    Free of soot and oil. 

 

 

j)    Free of splashing or flooding. 

 

 

k)    Keep it indoor ventilated. 

 

l)    When installing the pump, avoid mounting a pump directly on the base. Employ 

anti-vibration rubber between the base and the pump. 

Operation 

(3)    Do not use in applications involving organ transplants, or contact with body fluids or living 

tissue. 

(4)  Touching rotating components (eg motor, main shaft, axial joints, cooling fan) while the pump is 

in operation may result in injury. 

(5)  The overload protector operates when the pump becomes excessively hot. Touching it in this 

 condition may result in burns. 

(6)  Touching the pump while the pump is in operation or while it is still hot immediately after having 

been switched off may result in burns. 

(7)  Do not insert fingers or objects into, or peer into, the inlet or outlet during operation. 
(8)  Ensure that the customer installs a trap if steam is generated. Ensure that condensate does not 

enter the pump. A malfunction may result if condensate enters the pump. 

 

 

!

Warning

 

 

!

Caution

 

Summary of Contents for DOP-80SP

Page 1: ...lease read this manual thoroughly to ensure safe and effective use of the equipment Keep this manual in a safe place Due to periodic improvements in performance the equipment described in this manual...

Page 2: ...Electric Wiring 3 3 5 Fluctuations in the power voltage and frequency 4 3 6 Checking Operation After Installation 4 3 7 Piping 5 3 8 Storage 5 4 Cautions for Operation 5 4 1 Cautions for Operation 5 4...

Page 3: ...f Earth Screw 3 Fig 3 2 Change region of the voltage and frequency 4 Fig 3 3 Example of Piping Used When Evacuating a Vessel 5 Table 1 1 Product Specifications 1 Table 6 1 Consumables List 7 Table 6 2...

Page 4: ...pment correctly Read the section on Safe Use particularly closely Keep This Manual in a Safe Place After reading this manual be sure to keep it in a safe place which is readily accessible to others ne...

Page 5: ...s or inlet and outlet pipes loose Are any components missing Contact your agent or the sales division of the manufacturer if there are any problems with the pump 1 Ensure that the pipe on the side of...

Page 6: ...or Incorrect handling of the equipment may result in death or serious injury to the operator Incorrect handling of the equipment may result in light or medium injuries to the operator or damage to the...

Page 7: ...evant wiring is in accordance with technical standards for electrical equipment and wiring regulations Incorrect wiring may result in fire 6 Always switch off the main power supply before installing e...

Page 8: ...itions be satisfied during storage installation and operation 1 Ambient temperature of 7 40 C and maximum relative humidity of 85 during operation 2 Other conditions for storage and operation a Level...

Page 9: ...an inlet is not blocked Ensure that a space of at least 100mm is available on all sides of the pump Application 6 This pump is not designed to be corrosion resistant It should only be used with clean...

Page 10: ...cations Model DOP 80SP Discharge rate 50Hz 80 L min 60Hz 84 L min Pressure Pressurizing 0 50 MPaG Motor 1 300W 4P capacitor run Rated current 50Hz 5 0 A 2 5 A 60Hz 5 5 A 2 7 A Rated Voltage 100 V 200...

Page 11: ...2 2 Dimensions Fig 2 1 DOP 80SP Dimensions...

Page 12: ...d level in a location with minimal dust and humidity This location should be selected in consideration of ease of installation and removal inspection and cleaning Particular attention should be paid t...

Page 13: ...and safe is maintained on practical use it means not resulting in the grade which shortens a life remarkably and the characteristic a temperature rise etc do not apply correspondingly in the state of...

Page 14: ...y and check that the pump has stopped Remove the power cord connected to the pump place the caps over the inlet and outlet and store in a location with low humidity 4 Cautions for Operation 4 1 Cautio...

Page 15: ...e of gas used and its pressure The maximum rate of evacuation is reached when air is introduced and slowly decreases as pressure is reduced The resistance of the piping system increases with small bor...

Page 16: ...6 5 Troubleshooting List 6 3 Regular Inspections Inspect consumables after the first 3000 hours of operation and replace and clean in accordance with the Guidelines for Replacement and Cleaning on th...

Page 17: ...s on hand and perform the replacement while referring to the diagram If there is no repair technician available or if you do not have access to the required tools please make the appropriate request t...

Page 18: ...olts M5 25 Qty 8 and then remove 2 the pump head 3 the gasket and 4 the pump head plate Please be careful when removing the gasket as it tends to adhere to other components and it is therefore hard to...

Page 19: ...onents left after Step 1 and remove the cup packing Firstly remove 1 the cylinder It can be removed by hand but if it is difficult try pushing in 5 the cup packing retainer first You may find 3 the sp...

Page 20: ...a little harder to insert them all the way in Step 6 Place the pump head plate with its suction side up then place the suction valve and the suction valve holder in that order inside the dent and fas...

Page 21: ...e screw Also apply the Loctite 242 or Loctite 243 onto 2 3 threads from the screw tip for the small pan head screws Be sure to always follow the appropriate tightening torque Failure to do so can lead...

Page 22: ...same for Steps 6 through 9 on the opposing pump head Step 10 Place the pump head plate Refer to the pictures on the left to place them in the correct orientation If they are placed incorrectly it can...

Page 23: ...2 Measure the pressure correctly Pressure does not diminish 3 Pressurizing gauge is unsuitable 3 Measure with a calibrated Pressurizing gauge suitable for the pressure range 5 1 4 The inlet piping is...

Page 24: ...nance and inspection etc d Malfunctions caused by modifications or repairs carried out by a party other than the manufacturer or by a service company not approved by the manufacturer e Malfunctions ca...

Page 25: ...Industrial Safety and Health Law designates particular substances as the materials to be notified 2 Usage Status Operation Method Approx hours per day years and months Continuous Operation Intermitte...

Page 26: ...6 6397 2286 ULVAC KIKO Inc https ulvac kiko com en Please contact us for products Service Base or other Inquiries from here ULVAC Inc Components Division 2500 Hagisono Chigasaki Kanagawa 253 8543 Japa...

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