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13 

Changing/Inspecting the filters 

There  are  two  more  valves  used  as  isolation  devices  when  changing  the  filters  on  a 
pump  &  filter  stand  and  also  as  a  flow  control  throttle  for  the  re-circulation  system, 
shown here in the normal open position: 

 

Note:  Do  not  shut  off  both  valves  when  the  Neon  Series  is  in  operation  as  this  will 
damage the pump. 

The main tank/weir does not need to be emptied to change the filters. 

 

Step 1 – 

Ensure that the bund tray is in place below the filter housings: 

  

 

 

Step 2 

– Turn both valves 90 degrees to the “off / “closed” position to isolate the tank 

fluid: 
 

 

 

Summary of Contents for Neon Series

Page 1: ...Neon Series Ultrasonic Cleaning System Operator Manual...

Page 2: ......

Page 3: ...8 Cycle abort messages 11 Draining the tank 12 Changing Inspecting the filters 13 Ultrasonic cleaning detergents 15 Technical information 16 Compliance with the Control of Noise at Work Regulations 17...

Page 4: ...arranty Do not place hands fingers or other body parts in the tank when in operation Care should be taken when operating the ultrasonic cleaning system at higher temperatures as external surfaces may...

Page 5: ...ow often the fluid needs changing the more soiled your items the more often you will need to change the fluid The pump filter system is supplied with filter cartridges that must be routinely inspected...

Page 6: ...mains switch on the front of the unit Screen 1 Setting the time The Neon Series is factory pre set with United Kingdom time and automatically changes from GMT to BST on the designated days If the time...

Page 7: ...ect use this screen to amend it At the position of the flashing cursor use the use the Up and Down buttons to scroll through the numbers When the correct number has been selected use the Next button t...

Page 8: ...rical water heater will switch on until the liquid reaches the normal temperature Max temperature this is the maximum temperature at which the bath will operate If it rises above this temperature it w...

Page 9: ...s and minimise the effect of drag through contaminants resting on the component when it is removed from the tank Use the Up and Down buttons to scroll through the numbers in order to increase or decre...

Page 10: ...g correctly The top line of the display indicates the serial number and software version number uniquely identifying the machine After 3 seconds the ultrasonic cleaning system is ready for use The sym...

Page 11: ...essing the enter button under the flashing Start will start a pre set cycle as long as the recorded temperature of the cleaning fluid is above the minimum programmed temperature The Neon Series cycle...

Page 12: ...ompletion of the cycle the following message will be displayed The user must acknowledge the complete cycle by pressing the enter button before the screen will return to the start ready for another cy...

Page 13: ...fault occurs the Neon Series will display a message on screen and the cycle will abort The cycle may abort for the following reasons Level Low The liquid level is too low Under Temp The fluid is belo...

Page 14: ...This is used to drain any remaining fluid in the pipework along with the pump drain plug for a complete drain down of the system Step 1 Ensure that the drain on rear of unit is connected to a suitable...

Page 15: ...irculation system shown here in the normal open position Note Do not shut off both valves when the Neon Series is in operation as this will damage the pump The main tank weir does not need to be empti...

Page 16: ...filter housing using the tool provided by turning the housing locking ring left anti clockwise Step 7 The filter can now be inspected and replaced if necessary Step 8 Repeat the same process for the s...

Page 17: ...an CS Moderate grease and heavy contaminant removal for industrial cleaning applications Not suitable for use on aluminium and other soft metals Ultraclean CBX An alkaline detergent for heavy grease a...

Page 18: ...work effectively Ultrawave have several cleaning fluids which have been specifically formulated for ultrasonic cleaning of industrial items Consult Ultrawave before using any detergents solutions or...

Page 19: ...ing is now 80 decibels There is also an exposure limit value of 87 decibels taking account of any reduction in exposure provided by hearing protection above which workers must not be exposed To help y...

Page 20: ...ed at next power up This is just a notification to the user that the last cycle may not have completed The screen displays Sonics Low The liquid may have not degassed yet or there is an internal fault...

Page 21: ...p holes and start to leak Reduced flow in the recirculation system or decreased cleanliness of the fluid will indicate that the filter cartridges need to be replaced The pump and filtration system sho...

Page 22: ...erosion of vibrating surfaces and such like so far as this wear is not caused by structural failures The warranty does not cover defects or failures arising out of non observance improper or faulty m...

Page 23: ...ices under any PPMS agreement must be carried out at intervals of a minimum of once per year or more for the full term of the extended warranty as designated by Ultrawave for each individual system eq...

Page 24: ...uction or business interruption resulting from any system equipment failure whether or not any such failure is covered by any Ultrawave warranty Warranties are not transferrable to other users in the...

Page 25: ...ceable parts inside All service and repair should be referred to qualified Ultrawave engineers only Date Cycle count Engineer Details Next service due Date Cycle count Engineer Details Next service du...

Page 26: ...Details Next service due Date Cycle count Engineer Details Next service due Date Cycle count Engineer Details Next service due Date Cycle count Engineer Details Next service due Date Cycle count Engin...

Page 27: ...______________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _...

Page 28: ...____________________________________________________ _______________________________________________________ _______________________________________________________ ___________________________________...

Page 29: ......

Page 30: ...ave equipment is manufactured in the United Kingdom Ultrawave equipment is manufactured to exacting standards and conform to international standards www ultrawave co uk C6041301 06 Date of Issue March...

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