Ultrasonic 2400FA Operational Instruction Manual Download Page 11

UltraSonic LLC. Model Ultra 2400FA   

                 

11 

Temperatures above can decrease the ultrasonic action.  Consideration needs to be 
given to the cleaning agent used when determining the proper temperature.  

NOTE:  

Always check the MSDS for the cleaning agent and note its boiling point or flash 
point.  Operation near or above the boiling point/flash point is hazardous and can 
cause noxious fumes. 

 

 

Cleaning Agent - Cleaning agents can enhance or decrease the performance of the 
ultrasonic action and speed of cleaning.  Always use UltraSonic LLC recommended 
cleaning agents at their proper concentrations. 

 

 

Degassing - Liquids containing air and dissolved gases can interfere with the 
formation of cavitation bubbles necessary for ultrasonic cleaning.  Follow the 
procedure in the installation section to ensure liquid is ready for cleaning.   

 

 

Part Exposure - In order for a surface to be cleaned, it must be exposed to the liquid.  
This requires proper placement of the parts in the parts basket.  Do not overload 
baskets with small parts that prevent the middle layers from getting proper exposure 
to the liquid.  Also, improper placement of parts with blind holes or cavities can result 
in air pockets, where no cleaning action occurs. In general, clean large numbers of 
parts a few at a time using shorter cleaning cycles. 

 

 

Contaminated Solution - As contaminants build up in the solution the ultrasonic 
performance drops. The cavitation bubbles waste their energy imploding on the 
contaminants and not on the part surface.  It is important that you change the solution 
on a regular basis. 

 

 

Parts Materials and Contamination - Certain materials absorb ultrasonic energy, 
generally these are soft materials like rubber, fabric, gaskets and heavy grease.  
Ultrasonics is extremely effective with a hard surface to impact against.  Therefore, 
parts contaminated with heavy amounts of grease or soft materials should be pre-
cleaned prior to exposure to the ultrasonic tank. 

 
 
 
 
 
 
 
 

 
SERVICE & WARRANTY PROCEDURES 
 

NOTE:  

DO NOT OPEN EQUIPMENT OR ATTEMPT ANY SERVICE OR 

WARRANTY RELATED WORK BEFORE CALLING ULTRASONIC LLC  
(513) 502-9746.   
 

Summary of Contents for 2400FA

Page 1: ...OPERATIONAL INSTRUCTION MANUAL Model 2400FA 120v 1Ø UltraSonic LLC 1200 Ferris Road Amelia Ohio 45102 Tel 513 502 9746 Fax 513 436 1527 info ultrasonicllc com www ultrasonicllc com SAFETY REQUIREMENTS ...

Page 2: ...tion is hot Never open equipment or attempt service warranty related repairs without first contacting UltraSonic LLC for safe and proper procedures SAFE OPERATION Do not immerse hands or other body parts in the ultrasonic tank Cleaning agents and contaminants can cause skin irritation and exposure to high intensity ultrasonic energy should be avoided Do not operate system using volatile explosive ...

Page 3: ... can cause electrical shorts and corrosion of the ultrasonic transducers INSTALLATION INITIAL SETUP Receiving Inspect packaging and unit carefully to ensure there has been no damage in shipping If there is damage contact the carrier immediately to process a claim Place the unit in a well ventilated area on a flat level surface Both filter elements are already in their designated canisters To chang...

Page 4: ...imately two hours For automatic heating see Programmer Heat When operating temperature of 150 F is reached set Ultrasonic Timer to 15 minutes and push green Cycle start button This process known as degassing will remove air from the bath which is required for effective cleaning During this degassing phase some squeaking sounds may occur this is normal Unit is now ready to clean parts see NORMAL OP...

Page 5: ...UltraSonic LLC Model Ultra 2400FA 5 ...

Page 6: ...gitation Timer 6 Filtration Manual Start Stop Filtration Timer 7 Auxiliary Manual Start Stop Timer 8 Up Agitation Table 9 Down Agitation Table 10 Menu Machine Timers and Settings See Program Settings 11 Up Navigation for Programing 12 Down Navigation for Programing Light Functions A Alarm Red Light Indicates Low Water or Overload B Agitation Green Light Indicates Activation C UltraSonic Green Ligh...

Page 7: ...t Stop Ultrasonic Operation Agitation Button Manual Start Stop Agitation Operation Filtration Button Manual Start Stop filtration Operation Aux Button Manual Start Stop Auxiliary Operation Menu Button Menu select and Save Setting Menu Down Button Reduce Value Move back in Menu Menu Up Button Increase Value Move forward in Menu Display panel SONIC Display Ultrasonic Timer AGIT Display Agitation Tim...

Page 8: ...n to reach Timer and use Up Down Buttons to set time press Menu Button to Save Press UP Button to move to next setting Day TEMP Control Set In Menu Press UP Button until Day Temp Control press Menu Button until Day Time On Off use Up Down Buttons to set ON or OFF Press Menu Button to reach Day Set press Menu button again to set Days use Up Down Buttons to set days check box to select day and exit ...

Page 9: ...NOTE Parts are hot use proper protective equipment to prevent exposure Do Not Plug in Machine until unit is full of water and cleaning solution doing so may cause damage to your UltraSonic tank and Void warranty MAINTENANCE Preventative There is a minimum of preventive maintenance required The overall environment around the unit needs to be kept clean dry and dust free Routine Filter Element shoul...

Page 10: ...pment should be used to prevent any exposure Remove and clean filter housings located in rear tank Rinse the inside of the tanks with clean clear water Do Not Plug in Machine until unit is full of water and cleaning solution doing so may cause damage to your UltraSonic tank and Void warranty Wipe down the inside of tanks with a clean soft cloth Do not use any abrasive pads or cleaners These kinds ...

Page 11: ...of the parts in the parts basket Do not overload baskets with small parts that prevent the middle layers from getting proper exposure to the liquid Also improper placement of parts with blind holes or cavities can result in air pockets where no cleaning action occurs In general clean large numbers of parts a few at a time using shorter cleaning cycles Contaminated Solution As contaminants build up...

Page 12: ... any problem and instruct user on the safe and proper procedures for repairs SUPPLIES AND SPARE PARTS For ordering supplies accessories or spare parts Visit our website www ultrasonicllc com Call to place your order 513 502 9746 Electrical Controls FUS 1 Main Power Fuse KM 1 Heater Contactor KM 2 UltraSonic Generator Contactor ...

Page 13: ...tion Motor Contactor QF 0 Main Ground Fault Breaker QF 1 Heater Circuit Breaker QF 2 UltraSonic Circuit Breaker QF 3 Agitation Circuit Breaker with overload RECT 1 24v Power Supply T 1 Transformer 120v MODV 01 PCB Control Board MODV 02 Control Board ...

Page 14: ...UltraSonic LLC Model Ultra 2400FA 14 ...

Page 15: ...UltraSonic LLC Model Ultra 2400FA 15 ...

Page 16: ...shall UltraSonic LLC be responsible for any incidental or consequential damages This warranty does not apply to Equipment or components subjected to misuse improper installation alteration modification neglect or accident Use of unauthorized cleaning agents not approved by UltraSonic LLC Normal wear such as cavitation erosion of tank and transducer surfaces Non compliance with all procedures as ou...

Page 17: ..._ Voltage Supply to Machine with heaters on L1 to L2 ___________ L1 to Ground _________ L2 to Ground ________ I have received a copy of the Operational Instruction Manual I am aware that all personnel attempting to operate maintain or service the UltraSonic LLC Cleaning Equipment are required to read understand the Operational Instruction Manual Signed _________________________________________ Pri...

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